CN217947038U - A coiling mechanism for carpet manufacture line - Google Patents
A coiling mechanism for carpet manufacture line Download PDFInfo
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- CN217947038U CN217947038U CN202123034972.7U CN202123034972U CN217947038U CN 217947038 U CN217947038 U CN 217947038U CN 202123034972 U CN202123034972 U CN 202123034972U CN 217947038 U CN217947038 U CN 217947038U
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Abstract
本实用新型公开了一种用于地毯生产线的收卷装置,涉及地毯生产领域,本实用新型包括主机架,包括底架,底架由横向连杆及纵向连杆共同构成的长方体框架结构;进料机构,包括设置在滑道上的支撑架和安装在支撑架上的张力调整收卷组件;收卷机构,其安装于底架上且与支撑架对应。本实用新型一种用于地毯生产线的收卷装置,同时启动第三电机以及第二电机,收卷轮以及主驱动轮同时旋转,将地毯搭接在收卷轮上,对地毯进行收卷,启动第一气缸,主驱动轮与辅助支撑轮之间距离减少,同时启动第二气缸,调整辅助支撑轮在主驱动轮上的角度,保证地毯的张力,同时对地毯进行平整,防止产生褶皱,保证产品质量的同时提高了工作效率,降低了人工劳动。
The utility model discloses a winding device used in a carpet production line, and relates to the field of carpet production. The utility model comprises a main frame, including a bottom frame, and the bottom frame is a rectangular parallelepiped frame structure composed of transverse connecting rods and longitudinal connecting rods; The material mechanism includes a support frame arranged on the slideway and a tension adjustment winding assembly installed on the support frame; a winding mechanism is installed on the bottom frame and corresponds to the support frame. The utility model is a rolling device used in a carpet production line. At the same time, the third motor and the second motor are started, and the winding wheel and the main driving wheel rotate at the same time. The carpet is lapped on the winding wheel, and the carpet is rolled. Start the first cylinder, the distance between the main driving wheel and the auxiliary supporting wheel is reduced, and start the second cylinder at the same time, adjust the angle of the auxiliary supporting wheel on the main driving wheel to ensure the tension of the carpet, and at the same time smooth the carpet to prevent wrinkles. While ensuring product quality, work efficiency is improved and manual labor is reduced.
Description
技术领域technical field
本实用新型涉及地毯生产领域,特别涉及一种用于地毯生产线的收卷装置。The utility model relates to the field of carpet production, in particular to a winding device for a carpet production line.
背景技术Background technique
地毯,是以棉、麻、毛、丝、草等天然纤维或化学合成纤维类原料,经手工或机械工艺进行编结、栽绒或纺织而成的地面铺敷物,它是世界范围内具有悠久历史传统的工艺美术品类之一,覆盖于住宅、宾馆、体育馆、展览厅、车辆、船舶、飞机等的地面,有减少噪音、隔热和装饰效果,地毯既是一种工艺品,也是一种具有实用价值的生活用品,具有减少噪音,隔热,减震,装饰等作用,一般用丝线编织而成。在会议、典礼等活动场合,重要走道上往往都会铺设地毯。Carpet is a floor covering made of cotton, hemp, wool, silk, grass and other natural fibers or chemical synthetic fiber materials, which are braided, tufted or woven by hand or mechanical technology. One of the traditional arts and crafts categories, covering the ground of residences, hotels, gymnasiums, exhibition halls, vehicles, ships, airplanes, etc., it has the effects of reducing noise, heat insulation and decoration. Carpet is not only a kind of handicraft, but also a kind of Daily necessities have the functions of noise reduction, heat insulation, shock absorption, decoration, etc., and are generally woven with silk threads. In conferences, ceremonies and other events, carpets are often laid on important aisles.
地毯一般较厚重,为了便于放置、运输或存放,一般会将地毯打成卷,现有技术中多采用人工打卷的方式,以便对地毯进行收纳,人工操作的方式费时费力,且工作效率低。Carpets are generally thick and heavy. In order to facilitate placement, transportation or storage, carpets are generally rolled into rolls. In the prior art, manual rolls are often used to store the carpets. The manual operation is time-consuming and laborious, and the work efficiency is low. .
实用新型内容Utility model content
本实用新型的目的在于提供一种用于地毯生产线的收卷装置,克服了现有技术的不足,通过调节第一气缸以及第二气缸调节滑轨内辅助支撑轮与主驱动轮的距离以及相对角度,具有工作效率高、保证产品质量、人工劳动强度低的特点。The purpose of this utility model is to provide a rolling device for carpet production line, which overcomes the deficiencies of the prior art. By adjusting the first cylinder and the second cylinder, the distance and the relative distance between the auxiliary support wheel and the main drive wheel in the slide rail can be adjusted It has the characteristics of high work efficiency, guaranteed product quality and low labor intensity.
为解决上述问题,本实用新型所采取的技术方案如下:In order to solve the above problems, the technical scheme adopted by the utility model is as follows:
一种用于地毯生产线的收卷装置,包括A winding device for a carpet production line, comprising
主机架,包括底架,所述底架由横向连杆及纵向连杆共同构成的长方体框架结构,所述底架上设置有若干内部安装有轴承的轴座,所述底架一侧顶部还安装有滑道;The main frame includes an underframe. The underframe is a cuboid frame structure composed of transverse links and longitudinal links. The underframe is provided with a number of shaft seats with bearings installed inside. One side of the underframe has a top Installed with slideway;
进料机构,包括设置在滑道上的支撑架和安装在支撑架上的张力调整收卷组件;The feeding mechanism includes a support frame arranged on the slideway and a tension adjustment winding assembly installed on the support frame;
收卷机构,其安装于底架上且与支撑架对应,包括安装在轴座上的收卷轮以及驱动收卷轮旋转的驱动组件。The winding mechanism is installed on the bottom frame and corresponds to the supporting frame, and includes a winding wheel installed on the shaft seat and a driving assembly for driving the winding wheel to rotate.
进一步地,所述底架中心连杆处分布有若干轴座,若干所述轴座上分布安装有若干用于支撑地毯的辅助支撑轮,若干所述辅助支撑轮均采用防滑橡胶材质。Further, a number of axle seats are distributed on the central link of the underframe, and a number of auxiliary supporting wheels for supporting the carpet are installed on the several axle seats, and the auxiliary supporting wheels are all made of non-slip rubber.
进一步地,所述底架底部一侧还安装有第一电机以及卷料轮,所述卷料轮安装于轴座上,所述卷料轮位于张力调整收卷组件底部一侧且通过传动皮带与第一电机连接。Further, a first motor and a winding wheel are installed on the bottom side of the underframe, and the winding wheel is installed on the shaft seat. The winding wheel is located on the bottom side of the tension adjustment winding assembly and passes through the transmission belt Connect with the first motor.
进一步地,所述支撑架顶部固设有用于通过地毯的进料台,所述进料台一侧倾斜设置且倾斜处底部通过轴座安装有主驱动轮,所述支撑架底部一侧还安装有用于驱动主驱动轮的第二电机,所述第二电机与主驱动轮通过传动皮带连接。Further, the top of the support frame is fixed with a feeding platform for passing the carpet, one side of the feeding platform is inclined, and the bottom of the inclination is equipped with a main driving wheel through a shaft seat, and the bottom side of the support frame is also installed There is a second motor for driving the main drive wheel, and the second motor is connected with the main drive wheel through a transmission belt.
进一步地,所述张力调整收卷组件包括调节支架、第一气缸以及第二气缸,所述调节支架通过旋转销安装于支撑架一侧,所述调节支架两侧均安装有滑轨,所述滑轨内部设置有辅助支撑轮。Further, the tension adjustment winding assembly includes an adjustment bracket, a first cylinder and a second cylinder, the adjustment bracket is installed on one side of the support frame through a rotating pin, slide rails are installed on both sides of the adjustment bracket, the Auxiliary support wheels are arranged inside the slide rail.
进一步地,所述第一气缸通过旋转销安装于调节支架顶部,两个所述第一气缸输出端分别与安装在滑轨内部的辅助支撑轮两端连接,所述第二气缸安装于支撑架底部,两个所述第二气缸输出端分别与调节支架两侧通过旋转销连接。Further, the first air cylinder is installed on the top of the adjustment bracket through a rotating pin, the output ends of the two first air cylinders are respectively connected to the two ends of the auxiliary support wheels installed inside the slide rail, and the second air cylinder is installed on the support frame At the bottom, the output ends of the two second cylinders are respectively connected to both sides of the adjustment bracket through rotating pins.
进一步地,所述收卷机构还包括防脱杆以及第三气缸,两个所述第三气缸以及防脱杆均安装在底架一侧且第三气缸输出端分别与两个防脱杆一端均通过旋转销连接。Further, the winding mechanism also includes an anti-off rod and a third air cylinder, the two third air cylinders and the anti-off rod are installed on one side of the chassis and the output ends of the third air cylinder are respectively connected to one ends of the two anti-off rods. Both are connected by swivel pins.
进一步地,所述驱动组件包括第三电机以及驱动齿轮组,所述驱动齿轮组通过安装座设置在底架顶部且与收卷轮连接,所述第三电机安装在驱动齿轮组底部位于底架上,所述第三电机与驱动齿轮组通过传动皮带连接。Further, the drive assembly includes a third motor and a drive gear set, the drive gear set is arranged on the top of the bottom frame through the mounting seat and connected to the winding wheel, and the third motor is installed on the bottom of the drive gear set and located on the bottom frame Above, the third motor is connected with the driving gear set through a transmission belt.
本实用新型与现有技术相比较,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过调节第一气缸以及第二气缸调节滑轨内辅助支撑轮与主驱动轮的距离以及相对角度,调节收卷时地毯张力,防止产生褶皱。The utility model adjusts the distance and the relative angle between the auxiliary supporting wheel and the main driving wheel in the slide rail by adjusting the first cylinder and the second cylinder, so as to adjust the tension of the carpet during rolling and prevent wrinkles.
本实用新型可以在进行收卷工作后进行放卷,提高工作效率的同时降低了成本。The utility model can unwind after the winding work, which improves the working efficiency and reduces the cost at the same time.
本实用新型具有工作效率高、保证产品质量、人工劳动强度低的特点。The utility model has the characteristics of high working efficiency, guaranteed product quality and low labor intensity.
附图说明Description of drawings
图1为一种用于地毯生产线的收卷装置的第一视角外部整体结构示意图。Fig. 1 is a schematic view of the external overall structure of a winding device used in a carpet production line in a first viewing angle.
图2为一种用于地毯生产线的收卷装置的外部侧视结构示意图。Fig. 2 is a schematic diagram of an external side view of a winding device used in a carpet production line.
图3为一种用于地毯生产线的收卷装置的外部正视结构示意图。Fig. 3 is a schematic diagram of an external front view of a winding device used in a carpet production line.
图4为一种用于地毯生产线的收卷装置的第二视角外部整体结构示意图。Fig. 4 is a schematic diagram of the external overall structure of a winding device used in a carpet production line in a second viewing angle.
图中:100、主机架;101、底架;102、辅助支撑轮;103、轴座;104、滑道;105、第一电机;106、卷料轮;200、进料机构;201、第二电机;202、进料台;203、支撑架;204、主驱动轮;205、调节支架;206、滑轨;207、第一气缸;208、第二气缸;300、收卷机构;301、第三电机;302、防脱杆;303、第三气缸;304、驱动齿轮组;305、安装座;306、收卷轮。Among the figure: 100, main frame; 101, underframe; 102, auxiliary support wheel; 103, axle seat; 104, slideway; 105, first motor; 106, coil material wheel; 200, feeding mechanism; Two motors; 202, feed table; 203, support frame; 204, main drive wheel; 205, adjustment bracket; 206, slide rail; 207, first cylinder; 208, second cylinder; 300, winding mechanism; 301, The third motor; 302, the anti-off rod; 303, the third cylinder; 304, the drive gear set; 305, the mounting seat; 306, the winding wheel.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by ", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to Specific orientation configurations and operations, therefore, should not be construed as limitations on the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
请参照图1—4所示,本实用新型为一种用于地毯生产线的收卷装置,包括Please refer to Fig. 1-4, the utility model is a winding device for carpet production line, including
主机架100,包括底架101,底架101由横向连杆及纵向连杆共同构成的长方体框架结构,底架101上设置有若干内部安装有轴承的轴座103,底架101一侧顶部还安装有滑道104;The
进料机构200,包括设置在滑道104上的支撑架203和安装在支撑架203上的张力调整收卷组件;The
收卷机构300,其安装于底架101上且与支撑架203对应,包括安装在轴座103上的收卷轮306以及驱动收卷轮306旋转的驱动组件。The
使用时,将地毯放置在进料台202上,在需要收卷地毯时,将地毯分别穿过主驱动轮204顶部,间歇与底架101底部三个辅助支撑轮102接触,同时启动第三电机301以及第二电机201,收卷轮306以及主驱动轮204同时旋转,将地毯搭接在收卷轮306上,对地毯进行收卷,主驱动轮204推动的同时收卷轮306进行收纳,防止地毯张力过小影响收纳,若需要调整张力时,启动第一气缸207,第一气缸207连接有辅助支撑轮102并使其在滑轨206上运行,主驱动轮204与辅助支撑轮102之间距离减少,同时启动第二气缸208,调整辅助支撑轮102在主驱动轮204上的角度,保证地毯的张力,同时对地毯进行平整,在需要放卷时,将收卷轮306上的地毯搭在底架101顶部的两个辅助支撑轮102上,同时在卷料轮106上旋转一周通过主驱动轮204顶部,同时使第二电机201以及第三电机301翻转,方可进行放卷,装置可以保证在收放卷时地毯的张力,防止产生褶皱,保证产品质量的同时提高了工作效率,降低了人工劳动。During use, the carpet is placed on the
为了辅助支撑地毯,底架101中心连杆处分布有若干轴座103,若干轴座103上分布安装有若干用于支撑地毯的辅助支撑轮102,若干辅助支撑轮102均采用防滑橡胶材质。In order to assist in supporting the carpet, some
底架101底部一侧还安装有第一电机105以及卷料轮106,卷料轮106安装于轴座103上,卷料轮106位于张力调整收卷组件底部一侧且通过传动皮带与第一电机105连接,在放卷时,启动第一电机105,第一电机105驱动卷料轮106推动地毯卷运行。One side of the
为了保证装置稳定性,支撑架203顶部固设有用于通过地毯的进料台202,进料台202一侧倾斜设置且倾斜处底部通过轴座103安装有主驱动轮204,支撑架203底部一侧还安装有用于驱动主驱动轮204的第二电机201,第二电机201与主驱动轮204通过传动皮带连接。In order to ensure the stability of the device, the top of the
张力调整收卷组件包括调节支架205、第一气缸207以及第二气缸208,调节支架205通过旋转销安装于支撑架203一侧,调节支架205两侧均安装有滑轨206,滑轨206内部设置有辅助支撑轮102。The tension adjustment winding assembly includes an
第一气缸207通过旋转销安装于调节支架205顶部,两个第一气缸207输出端分别与安装在滑轨206内部的辅助支撑轮102两端连接,第二气缸208安装于支撑架203底部,两个第二气缸208输出端分别与调节支架205两侧通过旋转销连接,通过调节第一气缸207以及第二气缸208调节滑轨206内辅助支撑轮102与主驱动轮204的距离以及相对角度,调节收卷时地毯张力。The
为了防止在地毯收卷时地毯脱落,收卷机构300还包括防脱杆302以及第三气缸303,两个第三气缸303以及防脱杆302均安装在底架101一侧且第三气缸303输出端分别与两个防脱杆302一端均通过旋转销连接。In order to prevent the carpet from falling off when the carpet is rolled, the
驱动组件包括第三电机301以及驱动齿轮组304,驱动齿轮组304通过安装座305设置在底架101顶部且与收卷轮306连接,第三电机301安装在驱动齿轮组304底部位于底架101上,第三电机301与驱动齿轮组304通过传动皮带连接,启动第三电机301,第三电机301通过驱动齿轮组304使收卷轮306旋转,对地毯进行收卷。The drive assembly includes a
为了方便对设备进行控制,设备还设置有一PLC控制系统,PLC控制系统分别控制第一电机105、第二电机201以及第三电机301的正反向转动和第一气缸207、第二气缸208以及第三气缸303的伸缩状态;PLC控制系统的电路结构以及控制原理均为现有技术,本申请中不再详细描述。In order to facilitate the control of the equipment, the equipment is also provided with a PLC control system, the PLC control system respectively controls the forward and reverse rotation of the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123034972.7U CN217947038U (en) | 2021-12-06 | 2021-12-06 | A coiling mechanism for carpet manufacture line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118047254A (en) * | 2024-04-15 | 2024-05-17 | 山东新宜佳地毯有限公司 | Fold-preventing carpet winding frame |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118047254A (en) * | 2024-04-15 | 2024-05-17 | 山东新宜佳地毯有限公司 | Fold-preventing carpet winding frame |
| CN118047254B (en) * | 2024-04-15 | 2024-06-07 | 山东新宜佳地毯有限公司 | Fold-preventing carpet winding frame |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A winding device for carpet production line Effective date of registration: 20230913 Granted publication date: 20221202 Pledgee: Wuhu Tianmenshan sub branch of Huishang Bank Co.,Ltd. Pledgor: WUXI ZHENGHAI AUTOMOTIVE INTERIOR CO.,LTD. Registration number: Y2023980056570 |
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Granted publication date: 20221202 Pledgee: Wuhu Tianmenshan sub branch of Huishang Bank Co.,Ltd. Pledgor: WUXI ZHENGHAI AUTOMOTIVE INTERIOR CO.,LTD. Registration number: Y2023980056570 |
