CN217932463U - Control system for explosion-proof intelligent horizontal powder storage bin - Google Patents

Control system for explosion-proof intelligent horizontal powder storage bin Download PDF

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Publication number
CN217932463U
CN217932463U CN202221279827.7U CN202221279827U CN217932463U CN 217932463 U CN217932463 U CN 217932463U CN 202221279827 U CN202221279827 U CN 202221279827U CN 217932463 U CN217932463 U CN 217932463U
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China
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control system
powder storage
storage bin
horizontal powder
relay
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CN202221279827.7U
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刘辉
杨丁辉
刘耀
刘勇
王君瑞
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Zhengzhou City Tyco Industrial Automation Co ltd
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Zhengzhou City Tyco Industrial Automation Co ltd
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Abstract

The utility model discloses a control system for an explosion-proof intelligent horizontal powder storage bin, which consists of a heavy hammer type level indicator, a rotation-resistant level indicator, an electric butterfly valve and a level controller; the weight type charge level indicator and the rotation-resisting charge level indicator are both arranged inside the horizontal powder storage bin and are used for detecting the position of the material; the electric butterfly valve is used for opening the horizontal powder storage bin and adding materials; the material level controller is respectively electrically connected with the weight type material level meter, the rotation-resisting type material level meter and the electric butterfly valve; the utility model discloses a control system realizes the automatic control and the control in horizontal powder storage storehouse, superior performance, economic high efficiency, reliable and stable.

Description

Control system for explosion-proof intelligent horizontal powder storage bin
Technical Field
The utility model belongs to the technical field of automated inspection, especially, relate to a control system that is used for explosion-proof intelligent horizontal powder storage storehouse.
Background
The explosion-proof intelligent horizontal powder bin storage control system is based on the requirement needed when adding materials into the powder storage bin, and realizes the coordination control of the actions of all parts of the machine through a series of interrelated programs.
At the initial stage of the horizontal powder storage bin, the horizontal powder storage bin mostly adopts a mode of adding an indicator light by a rotation-resistant level indicator or is not installed, and the indicator light is controlled to prompt whether the material is filled by the indicator light by the on-off of a contact of the rotation-resistant level indicator. The control prompt is not accurate enough, the distribution of materials in the storage bin is not uniform, the risk of bin explosion is large, and the operation and management are inconvenient.
Therefore, the explosion-proof intelligent horizontal powder bin storage control system which is capable of conducting automatic detection in a research and development partition mode, stable, reliable and high in intelligence has a very wide market demand.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the disappearance that prior art exists, its main objective provides a control system for preventing exploding horizontal powder storage storehouse of intelligence, realizes the automatic control and the control in horizontal powder storage storehouse, superior performance, economy high efficiency, reliable and stable.
In order to achieve the above object, the utility model provides a control system for explosion-proof intelligent horizontal powder storage storehouse, include:
the control system consists of a weight type charge level indicator, a rotation-resistant charge level indicator, an electric butterfly valve and a charge level controller;
the weight type charge level indicator and the rotation-resisting charge level indicator are both arranged inside the horizontal powder storage bin and are used for detecting the position of the material;
the electric butterfly valve is used for opening the horizontal powder storage bin and adding materials;
and the material level controller is respectively electrically connected with the weight type material level meter, the rotation-resisting type material level meter and the electric butterfly valve.
Preferably, the weight type level gauge comprises a weight level controller, a weight and a weight sensor;
the heavy hammer sensor is electrically connected with the heavy hammer through the heavy hammer material level controller;
the heavy hammer material level controller is electrically connected with the material level controller.
Preferably, the rotation-resisting level indicator is electrically connected with the level controller through a first relay.
Preferably, the electric butterfly valve is electrically connected with the level controller through a second relay.
Preferably, the control system further comprises a control cabinet, and a material level controller, a first relay, a second relay, a dust removal contactor and a power supply module which are arranged in the control cabinet;
the dust removal contactor is used for controlling the opening or closing of the power supply module.
Preferably, the control cabinet further comprises a cabinet door, and an upper limit alarm lamp, a lower limit alarm lamp and a fault alarm lamp which are arranged on the cabinet door;
the upper limit alarm lamp, the lower limit alarm lamp and the fault alarm lamp are respectively electrically connected with the material level controller through the first relay.
Preferably, the cabinet door is also provided with an electric butterfly valve.
Preferably, the control system further comprises a three-color alarm lamp and a buzzer;
the three-color alarm lamp and the buzzer are arranged at the upper end of the control cabinet;
three-colour alarm lamp and bee calling organ simultaneously with first relay and second relay electric connection, wherein, when first relay and second relay are whole closed, the red light of three-colour alarm lamp lights, and bee calling organ reports to the police.
The utility model discloses a following technological effect:
the utility model discloses a control system has realized the automatic control and the control in horizontal powder storage storehouse, superior performance, economic high efficiency, reliable and stable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic diagram of the system structure of the present invention;
FIG. 2 is a schematic view of the structure of the main unit of the present invention;
fig. 3 is a schematic structural diagram of a first slave computer according to the present invention;
fig. 4 is a schematic view of a second slave machine according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to achieve the above purpose, the utility model provides a following scheme:
as shown in fig. 1-4, the utility model discloses a control system for explosion-proof intelligent horizontal powder storage bin, include:
the control system consists of a weight type charge level indicator, a rotation-resistant charge level indicator, an electric butterfly valve and a charge level controller;
the weight type charge level indicator and the rotation-resisting charge level indicator are both arranged inside the horizontal powder storage bin and are used for detecting the position of the material;
the electric butterfly valve is used for opening the horizontal powder storage bin and adding materials;
and the material level controller is respectively electrically connected with the weight type material level meter, the rotation-resisting type material level meter and the electric butterfly valve.
Further preferably, the weight type level meter comprises a weight level controller, a weight and a weight sensor;
the weight sensor is electrically connected with the weight through a weight level controller;
the heavy hammer material level controller is electrically connected with the material level controller.
Further preferably, the rotation-resisting level indicator is electrically connected with the level controller through a first relay.
Further preferably, the electric butterfly valve is electrically connected with the material level controller through a second relay.
Further preferably, the control system further comprises a control cabinet, and a material level controller, a first relay, a second relay, a dust removal contactor and a power supply module which are arranged in the control cabinet;
the dust removal contactor is used for controlling the on or off of the power module.
Further preferably, the control cabinet further comprises a cabinet door, and an upper limit alarm lamp, a lower limit alarm lamp and a fault alarm lamp which are arranged on the cabinet door;
the upper limit alarm lamp, the lower limit alarm lamp and the fault alarm lamp are respectively electrically connected with the material level controller through the first relay.
Further preferably, an electric butterfly valve is further arranged on the cabinet door.
Further preferably, the control system further comprises a three-color alarm lamp and a buzzer;
the three-color alarm lamp and the buzzer are arranged at the upper end of the control cabinet;
three-colour alarm lamp and bee calling organ simultaneously with first relay and second relay electric connection, wherein, when first relay and second relay are whole closed, the red light of three-colour alarm lamp lights, and bee calling organ reports to the police.
Aiming at the defects in the prior art, the explosion-proof intelligent horizontal powder bin storage control system is mainly used for realizing automatic control and monitoring of a horizontal powder storage bin, and is excellent in performance, economical, efficient, stable and reliable.
The explosion-proof intelligent horizontal powder bin storage control system is characterized in that a plurality of weight type material level meters, rotation-resisting material level meters and electric butterfly valves are arranged on field equipment of the control system; the control system is provided with a plurality of material level controllers which are used for monitoring and controlling the horizontal powder bins in a plurality of areas.
In order to achieve the purpose, the technical scheme is as follows:
realizing material monitoring control: and (3) closing and opening a main power supply air, closing a power switch on a control cabinet door, connecting 1# to 5# weight type level meters on the field equipment, starting a weight drop detection material position, enabling the 1# to 5# level controllers to receive feedback signals and enabling the weight lower limit relays KA6 to KA10 to be powered on to act if the weight drop detection material position does not have the weightlessness phenomenon in the maximum range, and enabling the weights of the 1# to 5# weight type level meters to rise and return to the initial position. Meanwhile, the lower limits of the rotation-resistant type material level meters LD1 (1 #) to LD5 (5 #) of the field equipment are started and normally rotate without damping, the lower limit relays KA21 to KA25 are electrified to act, the lower limit lamps 1# to 5# on the control cabinet door are lightened, and meanwhile, the green lamps of the three-color alarm lamps are lightened, so that the horizontal powder bin is in a full-empty state at the moment, and materials can be added into the horizontal powder bin.
The electric butterfly valve switch on the control cabinet door is closed, the electric butterfly valves from 1# to 5# on the field equipment are powered on to open the butterfly valves, materials are added into the horizontal powder bin, when the materials sink over one or more of the lower limits from LD1 (1 #) to LD5 (5 #) of the rotation-resistant type material level meters of the field equipment, the rotation-resistant type material level meters rotating at the moment are stopped, or the counter weights corresponding to the weight type material level meters from 1# to 5# on the field equipment are lifted by the material level when descending and detecting to the material level, signals are transmitted to the material level controllers from 1# to 5# and simultaneously the corresponding lower limit lamps on the control cabinet door are turned off and the percentage scale on the material level controllers in the control cabinet is correspondingly displayed. ( Such as: the lower limit of the rotation-resistant material level indicator LD1 (1 #) of the material submerging equipment enables the rotating rotation-resistant material level indicator to stop rotating and an internal circuit to be connected, the relay KA21 in the control cabinet is powered off and disconnected, and the 1# lower limit lamp on the control cabinet door is turned off. Or when the heavy hammer of the 1# heavy hammer type level gauge on the field equipment descends and detects to the level, the heavy hammer is supported by the level and loses weight, a signal is transmitted to the 1# level controller, the 1# lower limiting lamp on the control cabinet door is turned off, and the percentage scale on the level controller in the control cabinet correspondingly displays. )
When the horizontal powder bin is about to be filled with added materials and submerges one or more of the upper limits of the anti-rotation type material level meters LW1 (1 #) to LW5 (5 #), the rotating anti-rotation type material level meters stop rotating, an internal circuit is connected, corresponding control cabinet internal relays (KA 16 to KA 20) are connected, the internal circuits are powered on, meanwhile, corresponding field equipment 1# to 5# electric butterfly valves are powered off, the area is not filled with materials, and corresponding 1# to 5# upper limit lamps on a control cabinet door are lightened. And the weight hammer corresponding to the 1# to 5# weight type level indicator on the field equipment is lifted by the material level and loses weight when the weight hammer descends and detects the material level, a signal is transmitted to the 1# to 5# level controller, and the percentage scale on the level controller in the control cabinet is correspondingly displayed. For example, the rotating resistance rotary type level indicator LW1 (1 #) is filled with materials and submerges the upper limit of the device resistance rotary type level indicator LW1 to enable the rotating resistance rotary type level indicator to stop rotating the internal circuit to be connected, the relay KA16 in the control cabinet is powered on to be connected, meanwhile, the corresponding field device 1# electric butterfly valve is powered off to close the butterfly valve, the area is not filled with materials, the corresponding 1# upper limit lamp on the control cabinet door is lightened, the weight corresponding to the 1# weight rotary type level indicator on the field device is lifted by the material surface when the weight on the field device descends to the material surface to be detected, signals are transmitted to the 1# controller, percentage scales on the material level controller in the control cabinet are displayed correspondingly at the same time, the control cabinet door 1# upper limit lamp to 5# upper limit lamps LW1 (1 #) to LW5 (5 #) are submerged to stop rotating, the butterfly valves are fully powered off and closed when the 1# to 5# electric butterfly valves are fully powered off, the control cabinet door 1# to 5# upper limit lamps are fully lightened, the relays KA 1# to 5# to 20 are fully lightened, and the three-color buzzer for alarming the red lamp. At this time, the horizontal powder bin is in a full state, and the addition of materials is forbidden.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus once an item is defined in one figure, it need not be further defined and explained in subsequent figures, and moreover, the terms "first", "second", "third", etc. are used merely to distinguish one description from another and are not to be construed as indicating or implying relative importance.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the following descriptions are only illustrative and not restrictive, and that the scope of the present invention is not limited to the above embodiments: those skilled in the art can still make modifications or changes to the embodiments described in the foregoing embodiments, or make equivalent substitutions for some features, within the scope of the disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the present invention in its spirit and scope. Are intended to be covered by the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (8)

1. The utility model provides a control system that is used for horizontal powder storage storehouse of explosion-proof intelligence which characterized in that includes:
the control system consists of a weight type charge level indicator, a rotation-resistant charge level indicator, an electric butterfly valve and a charge level controller;
the weight type charge level indicator and the rotation-resistant charge level indicator are both arranged inside the horizontal powder storage bin and are used for detecting the position of a material;
the electric butterfly valve is used for opening the horizontal powder storage bin and adding materials;
the material level controller is respectively electrically connected with the weight type material level meter, the rotation-resisting type material level meter and the electric butterfly valve.
2. The control system for the explosion-proof intelligent horizontal powder storage bin according to claim 1, characterized in that:
the weight type level meter comprises a weight level controller, a weight and a weight sensor;
the weight sensor is used for being electrically connected with the weight through the weight level controller;
and the heavy hammer material level controller is electrically connected with the material level controller.
3. The control system for the explosion-proof intelligent horizontal powder storage bin according to claim 2, characterized in that:
the rotation-resisting type material level meter is electrically connected with the material level controller through a first relay.
4. The control system for the explosion-proof intelligent horizontal powder storage bin according to claim 3, characterized in that:
the electric butterfly valve is electrically connected with the material level controller through a second relay.
5. The control system for the explosion-proof intelligent horizontal powder storage bin according to claim 4, characterized in that:
the control system also comprises a control cabinet, and the material level controller, the first relay, the second relay, the dust removal contactor and the power supply module are arranged in the control cabinet;
the dust removal contactor is used for controlling the opening or closing of the power supply module.
6. The control system for the explosion-proof intelligent horizontal powder storage bin according to claim 5, characterized in that:
the control cabinet also comprises a cabinet door, and an upper limit alarm lamp, a lower limit alarm lamp and a fault alarm lamp which are arranged on the cabinet door;
the upper limit alarm lamp, the lower limit alarm lamp and the fault alarm lamp are respectively connected with the material level controller through the first relay.
7. The control system for the explosion-proof intelligent horizontal powder storage bin according to claim 6, characterized in that:
the cabinet door is also provided with the electric butterfly valve.
8. The control system for the explosion-proof intelligent horizontal powder storage bin according to claim 7, characterized in that:
the control system also comprises a three-color alarm lamp and a buzzer;
the three-color alarm lamp and the buzzer are arranged at the upper end of the control cabinet;
the tricolor alarm lamp with bee calling organ simultaneously with first relay with second relay electric connection, wherein, work as first relay with when the second relay is whole closed, the red light of tricolor alarm lamp lights, bee calling organ reports to the police.
CN202221279827.7U 2022-05-26 2022-05-26 Control system for explosion-proof intelligent horizontal powder storage bin Active CN217932463U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221279827.7U CN217932463U (en) 2022-05-26 2022-05-26 Control system for explosion-proof intelligent horizontal powder storage bin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221279827.7U CN217932463U (en) 2022-05-26 2022-05-26 Control system for explosion-proof intelligent horizontal powder storage bin

Publications (1)

Publication Number Publication Date
CN217932463U true CN217932463U (en) 2022-11-29

Family

ID=84177684

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221279827.7U Active CN217932463U (en) 2022-05-26 2022-05-26 Control system for explosion-proof intelligent horizontal powder storage bin

Country Status (1)

Country Link
CN (1) CN217932463U (en)

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