CN217931723U - Needle card calibration device - Google Patents
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- CN217931723U CN217931723U CN202222143748.XU CN202222143748U CN217931723U CN 217931723 U CN217931723 U CN 217931723U CN 202222143748 U CN202222143748 U CN 202222143748U CN 217931723 U CN217931723 U CN 217931723U
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Abstract
本申请涉及一种针卡标定装置,包括对位组件和升降吸附组件。对位组件包括移动底座和连接于移动底座的工作台组件,移动底座带动工作台组件在X方向往复移动,工作台组件包括针型仿形片;升降吸附组件包括连接板,连接板上设置有视觉检测组件和吸附机构,吸附机构用于吸附针卡,连接板带动吸附机构在Z方向往复移动以靠近或远离工作台组件,视觉检测组件朝向针型仿形片设置,移动底座移动带动工作台组件相对升降吸附组件位移,使针型仿形片与视觉检测组件相对位,其中,X方向、Y方向、Z方向两两垂直。上述方案中实现自动吸取针卡,后借助针型仿形片对针卡的针型排布进行调整,提高了针型排布效率,从而提升了测试设备的工作效率。
The present application relates to a needle card calibration device, which includes an alignment component and a lift absorption component. The alignment assembly includes a mobile base and a worktable assembly connected to the mobile base. The mobile base drives the worktable assembly to reciprocate in the X direction. The worktable assembly includes a needle-shaped profiling piece; The visual inspection component and the adsorption mechanism, the adsorption mechanism is used to absorb the needle card, the connecting plate drives the adsorption mechanism to move back and forth in the Z direction to approach or move away from the workbench assembly, the visual inspection assembly is set towards the needle-shaped profiling sheet, and the moving base moves to drive the workbench The component is displaced relative to the lifting and absorbing component, so that the needle-shaped profiling piece is opposite to the visual detection component, and the X direction, the Y direction, and the Z direction are perpendicular to each other. In the above solution, the needle card is automatically sucked, and then the needle card arrangement is adjusted with the help of the needle profiling sheet, which improves the efficiency of the needle arrangement and thus improves the working efficiency of the test equipment.
Description
技术领域technical field
本申请涉及测试技术领域,特别是涉及一种针卡标定装置。The present application relates to the technical field of testing, in particular to a needle card calibration device.
背景技术Background technique
针卡用于屏幕或集成电路的电性能、光学性能等连接测试领域,使用时,需要将针卡装在测试设备上,测试设备将针卡上的探针直接与芯片上的焊垫或凸块直接接触,引出芯片讯号,再配合周边测试仪器与软件控制达到自动化量测的目的。The needle card is used in the field of connection testing such as the electrical performance and optical performance of the screen or integrated circuit. When in use, the needle card needs to be installed on the test equipment. The test equipment directly connects the probe on the needle card to the pad or bump on the chip. Blocks are in direct contact to lead out chip signals, and then cooperate with peripheral testing instruments and software control to achieve the purpose of automatic measurement.
不同机种对应不同的针卡,测试设备需要更换不同机种的针卡以对应不同机种的屏幕或集成电路。使用其中一种针卡时,针卡需要与该机种的针型排布进行标定对位。现有技术中需要大量时间进行人工对位,浪费测试设备的时间,设备使用率降低,造成产能下降。Different models correspond to different needle cards, and the test equipment needs to replace different types of needle cards to correspond to different models of screens or integrated circuits. When using one of the needle cards, the needle card needs to be calibrated and aligned with the needle layout of the machine. In the prior art, a lot of time is required for manual alignment, which wastes the time of testing equipment, reduces the utilization rate of equipment, and causes a decrease in production capacity.
实用新型内容Utility model content
基于此,有必要提供一种针卡标定装置,旨在解决现有技术存在的针卡针型排布效率低的问题。Based on this, it is necessary to provide a needle card calibration device, aiming at solving the problem of low needle card arrangement efficiency existing in the prior art.
本申请提供一种针卡标定装置,包括对位组件和升降吸附组件。所述对位组件包括移动底座和连接于所述移动底座的工作台组件,所述移动底座带动所述工作台组件在X方向往复移动,所述工作台组件包括针型仿形片;所述升降吸附组件包括连接板,所述连接板上设置有视觉检测组件和吸附机构,所述吸附机构用于吸附针卡,所述连接板带动所述吸附机构在Z方向往复移动以靠近或远离所述工作台组件,所述视觉检测组件朝向所述针型仿形片设置,所述移动底座移动带动所述工作台组件相对所述升降吸附组件位移,使所述针型仿形片与所述视觉检测组件相对位,其中,X方向、Y方向、Z方向两两垂直。The present application provides a needle card calibration device, which includes an alignment component and a lift absorption component. The alignment assembly includes a moving base and a worktable assembly connected to the moving base, the moving base drives the worktable assembly to reciprocate in the X direction, and the worktable assembly includes a needle-shaped profiling piece; the The lifting and absorbing assembly includes a connecting plate, on which a visual detection component and an absorbing mechanism are arranged, and the absorbing mechanism is used for absorbing needle cards. The workbench assembly, the visual detection assembly is set towards the needle-shaped profiling piece, and the movement of the moving base drives the displacement of the workbench assembly relative to the lifting adsorption component, so that the needle-shaped profiling piece and the The visual detection components are relative to each other, and the X direction, the Y direction, and the Z direction are perpendicular to each other.
上述方案中,通过设置能够X方向移动的工作台组件,和能够Z方向移动的吸附机构,实现吸附机构自动吸取针卡,并自动检测针卡导通性,后借助针型仿形片对针卡的针型排布进行调整,提高了针型排布效率,在调整过程中通过视觉检测组件对标定过程实时显像,更便于针型排布过程中的观察,进一步提高了工作效率和产能,从而提升了测试设备的工作效率。In the above solution, by setting the workbench assembly that can move in the X direction and the adsorption mechanism that can move in the Z direction, the adsorption mechanism can automatically absorb the needle card, and automatically detect the conductivity of the needle card, and then align the needle with the help of the needle-shaped profiling sheet. The needle layout of the card is adjusted to improve the efficiency of the needle layout. During the adjustment process, the visual inspection component is used to display the calibration process in real time, which is more convenient for observation during the needle layout process, and further improves work efficiency and production capacity. , thereby improving the working efficiency of the test equipment.
在其中一个实施例中,所述工作台组件还包括导通检测件,所述导通检测件采用导电材料,以使针卡与所述导通检测件接触时对所述针卡导通性检测。In one of the embodiments, the workbench assembly further includes a conduction detection member, and the conduction detection member is made of a conductive material, so that the needle card is electrically conductive when the needle card is in contact with the conduction detection member. detection.
在其中一个实施例中,所述视觉检测组件包括依次连接的第一导轨、高度调整机构、角度调整机构和相机,所述第一导轨沿Y方向设置,所述高度调整机构滑动连接于所述第一导轨,且所述高度调整机构能够带动所述角度调整机构和相机在Z方向移动,所述角度调整机构能够带动所述相机绕与Z方向同向的第一旋转轴转动。In one of the embodiments, the visual detection assembly includes a first guide rail, a height adjustment mechanism, an angle adjustment mechanism and a camera connected in sequence, the first guide rail is arranged along the Y direction, and the height adjustment mechanism is slidably connected to the The first guide rail, and the height adjustment mechanism can drive the angle adjustment mechanism and the camera to move in the Z direction, and the angle adjustment mechanism can drive the camera to rotate around the first rotation axis in the same direction as the Z direction.
在其中一个实施例中,所述连接板通过水平调整组件连接所述吸附机构,所述水平调整组件包括上固定板、调整锁紧板和下固定板,所述上固定板连接于所述连接板,所述吸附机构连接于所述下固定板,所述调整锁紧板Z方向的两端分别连接所述上固定板和所述下固定板,所述上固定板和所述下固定板之间设有与X方向同向的第二旋转轴,所述下固定板能够相对所述上固定板绕所述第二旋转轴转动。In one of the embodiments, the connecting plate is connected to the adsorption mechanism through a horizontal adjustment assembly, and the horizontal adjustment assembly includes an upper fixing plate, an adjustment locking plate and a lower fixing plate, and the upper fixing plate is connected to the connection plate, the adsorption mechanism is connected to the lower fixing plate, the two ends of the adjusting and locking plate in the Z direction are respectively connected to the upper fixing plate and the lower fixing plate, and the upper fixing plate and the lower fixing plate There is a second rotating shaft in the same direction as the X direction, and the lower fixing plate can rotate around the second rotating shaft relative to the upper fixing plate.
在其中一个实施例中,所述水平调整组件还包括连接块,所述第二旋转轴转动连接于所述上固定板和所述连接块,所述连接块在Y方向滑动连接于所述下固定板。In one embodiment, the horizontal adjustment assembly further includes a connecting block, the second rotating shaft is rotatably connected to the upper fixing plate and the connecting block, and the connecting block is slidably connected to the lower fixing plate in the Y direction. Fixed plate.
在其中一个实施例中,所述水平调整组件还包括高度调整组件,所述高度调整组件与所述第二旋转轴间隔设置,所述高度调整组件Z方向的两端分别连接所述上固定板和所述下固定板,所述高度调整组件在Z方向的长度能够调整以带动所述下固定板相对所述上固定板绕所述第二旋转轴转动。In one of the embodiments, the level adjustment assembly further includes a height adjustment assembly, the height adjustment assembly is spaced apart from the second rotation shaft, and the two ends of the height adjustment assembly in the Z direction are respectively connected to the upper fixing plate and the lower fixing plate, the length of the height adjustment assembly in the Z direction can be adjusted to drive the lower fixing plate to rotate relative to the upper fixing plate around the second rotation axis.
在其中一个实施例中,所述高度调整组件包括驱动件、滑块、调整板、支撑件和伸缩件,所述伸缩件的长度能够伸缩,所述伸缩件的一端连接于所述上固定板,另一端连接于所述调整板和所述滑块,所述支撑件连接于所述调整板并与所述下固定板抵接,所述驱动件带动所述滑块移动以带动所述伸缩件伸缩,使得所述调整板和所述支撑件在Z方向移动。In one of the embodiments, the height adjustment assembly includes a driving member, a slider, an adjustment plate, a support member and a telescopic member, the length of the telescopic member can be stretched, and one end of the telescopic member is connected to the upper fixing plate , the other end is connected to the adjustment plate and the slider, the support member is connected to the adjustment plate and abuts against the lower fixing plate, and the driving member drives the slider to move to drive the telescopic The expansion and contraction of the part makes the adjustment plate and the support part move in the Z direction.
在其中一个实施例中,所述滑块的侧面滑动连接于第二导轨和第三导轨,所述第二导轨沿Y方向设置,所述第三导轨在Z方向与所述第二导轨倾斜交错设置,所述第三导轨连接于所述调整板,所述驱动件带动所述滑块沿所述第二导轨移动,所述滑块通过所述第三导轨带动所述调整板转动。In one embodiment, the side of the slider is slidably connected to the second guide rail and the third guide rail, the second guide rail is arranged along the Y direction, and the third guide rail is obliquely staggered with the second guide rail in the Z direction It is provided that the third guide rail is connected to the adjustment plate, the driving member drives the slider to move along the second guide rail, and the slider drives the adjustment plate to rotate through the third guide rail.
在其中一个实施例中,所述针卡标定装置包括上固定座和下固定座,所述移动底座滑动连接于所述下固定座,所述连接板滑动连接于所述上固定座,所述上固定座和所述下固定座固定连接。In one of the embodiments, the needle card calibration device includes an upper fixed seat and a lower fixed seat, the moving base is slidably connected to the lower fixed seat, the connecting plate is slidably connected to the upper fixed seat, and the The upper fixing base is fixedly connected with the lower fixing base.
在其中一个实施例中,所述针卡标定装置还包括显示器,所述显示器与所述视觉检测组件连接以显示图像。In one of the embodiments, the pin card calibration device further includes a display connected to the visual detection component to display images.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本申请的进一步理解,本申请的示意性实施方式及其说明用于解释本申请,并不构成对本申请的不当限定。The drawings constituting a part of this application are used to provide a further understanding of the application, and the schematic implementations and descriptions of the application are used to explain the application and do not constitute an improper limitation to the application.
为了更清楚地说明本申请实施方式中的技术方案,下面将对实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the application. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本申请一实施方式所示的针卡标定装置的结构示意图;Fig. 1 is a schematic structural view of a needle card calibration device shown in an embodiment of the present application;
图2是图1中的对位组件的结构示意图;Fig. 2 is a schematic structural view of the alignment assembly in Fig. 1;
图3是图1中视觉检测组件的结构示意图;Fig. 3 is a schematic structural diagram of the visual detection component in Fig. 1;
图4是图1中水平调整组件的结构示意图;Fig. 4 is a schematic structural diagram of the horizontal adjustment assembly in Fig. 1;
图5是图4中高度调整组件的结构示意图。Fig. 5 is a structural schematic diagram of the height adjustment assembly in Fig. 4 .
附图标记说明:Explanation of reference signs:
100、针卡标定装置;100. Needle card calibration device;
110、对位组件;111、移动底座;112、工作台组件;1121、定位座;1122、针型仿形片;1123、导通检测件;113、XYR调整平台;110. Alignment component; 111. Mobile base; 112. Workbench component; 1121. Positioning seat; 1122. Needle-type profiling piece;
120、升降吸附组件;121、连接板;122、视觉检测组件;1221、第一导轨;1222、高度调整机构;1223、角度调整机构;1224、相机;123、吸附机构;124、水平调整组件;1241、上固定板;1242、调整锁紧板;1243、下固定板;1244、第二旋转轴;1245、连接块;1246、高度调整组件;12461、驱动件;12462、滑块;12463、调整板;12464、支撑件;12465、伸缩件;12466、第二导轨;12467、第三导轨;120. Lifting adsorption component; 121. Connecting plate; 122. Visual inspection component; 1221. First guide rail; 1222. Height adjustment mechanism; 1223. Angle adjustment mechanism; 1224. Camera; 123. Adsorption mechanism; 124. Level adjustment component; 1241, upper fixing plate; 1242, adjusting locking plate; 1243, lower fixing plate; 1244, second rotating shaft; 1245, connecting block; 1246, height adjustment assembly; Plate; 12464, support piece; 12465, expansion piece; 12466, second guide rail; 12467, third guide rail;
130、上固定座;130, upper fixing seat;
140、下固定座;140, the lower fixing seat;
150、显示器。150. Display.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施方式的限制。In order to make the above purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the application; the terms used herein are only for the purpose of describing specific embodiments, and are not intended to be To limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the description of the above drawings are intended to cover a non-exclusive inclusion.
在本申请实施方式的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of the present application, the term "and/or" is only an association relationship describing associated objects, which means that there may be three relationships, such as A and/or B, which may mean that A exists alone and A exists at the same time. and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it may be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
下面结合附图,说明本申请的较佳实施方式。The preferred embodiments of the present application will be described below in conjunction with the accompanying drawings.
如图1所示,为本申请一实施方式展示的一种针卡标定装置100,应用于针卡与不同机种的针型排布进行标定对位,以便于测试设备对不同的机种的屏幕或集成电路测试。如图1至图5,为了便于描述,以X方向、Y方向、Z方向三个方向进行方位描述,X方向、Y方向、Z方向三个方向两两垂直。As shown in Figure 1, it is a needle
如图1所示,针卡标定装置100包括对位组件110和升降吸附组件120。根据本申请的一些实施方式,可选地,针卡标定装置100包括上固定座130和下固定座140,上固定座130和下固定座140固定连接,对位组件110连接于下固定座140,升降吸附组件120连接于上固定座130。可选地,上固定座130和下固定座140均为大理石材料制成。As shown in FIG. 1 , the pin
如图1和图2所示,对位组件110包括移动底座111和连接于移动底座111的工作台组件112。移动底座111在X方向能够往复移动地滑动连接于下固定座140,在本实施方式中,移动底座111连接有直线电机,移动底座111通过直线轨道连接于下固定座140,直线电机带动移动底座111相对下固定座140移动。当移动底座111在X方向移动时,工作台组件112与移动底座111同步移动,使得工作台组件112能够相对升降吸附组件120在X方向移动,进而使得工作台组件112的不同部件对应升降吸附组件120,从而实现不同功能。As shown in FIGS. 1 and 2 , the
工作台组件112通过XYR调整平台113连接于移动底座111,XYR调整平台113是指在X方向、Y方向均能够往复移动,且能够绕与Z方向平行的转动轴R(图中未示出)转动,XYR调整平台113的结构为现有技术,具体结构此处不做赘述。在XYR调整平台113的作用下,工作台组件112能够相对移动底座111在X方向、Y方向移动,并能够相对移动底座111绕与Z方向平行的转动轴R转动。The
如图2所示,工作台组件112包括定位座1121和针型仿形片1122,定位座1121用于放置针卡,针型仿形片1122为根据不同机种的针型所设置的针型模板,以便于参照针型仿形片1122进行针卡的标定对位。当工作台组件112相对升降吸附组件120在X方向移动,使得定位座1121对应升降吸附组件120时,升降吸附组件120能够吸附位于定位座1121的针卡,当针型仿形片1122对应升降吸附组件120时,能够观察升降吸附组件120所拍摄的图像将针型仿形片1122和针卡的针型排布调节整齐。As shown in Figure 2, the
根据本申请的一些实施方式,可选地,工作台组件112还包括大理石平台,定位座1121和针型仿形片1122连接于大理石平台,在如图2所示的实施方式中,大理石平台设有真空吸附孔,以将针型仿形片1122吸附在大理石平台的表面。According to some embodiments of the present application, optionally, the
如图2所示,根据本申请的一些实施方式,可选地,工作台组件112还包括导通检测件1123,当针卡与导通检测件1123接触时对针卡进行导通性检测,当质量合格的针卡与导通检测件1123接触时,能够产生电流信号,以通过电流型检测针卡的导通性是否合格。导通检测件1123采用导电材料,在本实施方式中,导通检测件1123采用铜材料制成。在如图2所示的实施方式中,导通检测件1123通过螺栓连接于大理石平台的表面。As shown in FIG. 2, according to some embodiments of the present application, optionally, the
如图1所示,升降吸附组件120包括连接板121、视觉检测组件122和吸附机构123。连接板121能够在Z方向往复移动地滑动连接于上固定座130,在本实施方式中,连接板121通过丝杆模组连接于上固定座130,通过丝杆传动实现在Z方向滑动连接于上固定座130。视觉检测组件122和吸附机构123连接于连接座,当连接座在Z方向往复移动时,视觉检测组件122和吸附机构123与连接座同步移动,以使吸附机构123靠近或远离定位座1121,以便于吸附针卡。视觉检测组件122朝向针型仿形片1122设置,用于参照针型仿形片1122进行针卡的标定对位时观测针卡的对位状态。吸附机构123用于吸附针卡。As shown in FIG. 1 , the lifting
根据本申请的一些实施方式,可选地,针卡标定装置100还包括显示器150,显示器150与视觉检测组件122连接以显示图像,以便于通过显示器150观察视觉检测组件122所拍摄的图像。如图1和图2所示的实施方式中,显示器150设置于下固定座140。According to some embodiments of the present application, optionally, the needle
采用本申请所提供的针卡标定装置100进行针卡的标定对位时,人工将针卡放置在定位座1121,移动底座111在X方向移动,后通过XYR调整平台113对工作台组件112进行水平度调整,使得定位座1121与吸附机构123在Z方向上相适配,此时连接板121相对上固定座130在Z方向移动以吸附机构123在Z方向下移,从而吸附位于定位座1121的针卡。后连接板121带动吸附机构123Z方向移动以复位。When using the needle
然后,移动底座111在X方向移动,使得导通检测件1123与吸附机构123在Z方向上相适配,此时连接板121相对上固定座130在Z方向移动以吸附机构123在Z方向下移,从而使得吸附在吸附机构123的针卡接触导通检测件1123,以检测针卡是否合格。后连接板121带动吸附机构123在Z方向移动以复位。Then, the moving
最后,移动底座111在X方向移动,使得针型仿形片1122与吸附机构123在Z方向上相适配,此时连接板121相对上固定座130在Z方向移动以吸附机构123在Z方向下移,带动吸附机构123所吸附的针卡移动至距离针型仿形片1122大概1mm处,后通过显示器150观察视觉检测组件122所拍摄的图像,将针型仿形片1122和针卡手动调整定位基准重合,再通过XYR调整平台113调整工作台组件112。对位完毕后,再通过显示器150观察视觉检测组件122所拍摄的图像将针型仿形片1122和针卡的针型排布调节整齐。Finally, the moving
上述方案中,通过设置能够X方向移动的工作台组件112,和能够Z方向移动的吸附机构123,实现吸附机构123自动吸取针卡,并自动检测针卡导通性,后借助针型仿形片1122对针卡的针型排布进行调整,提高了针型排布效率,在调整过程中通过视觉检测组件122对标定过程实时显像,更便于针型排布过程中的观察,进一步提高了工作效率和产能,从而提升了测试设备的工作效率。In the above solution, by setting the
如图1和图3所示,根据本申请的一些实施方式,可选地,视觉检测组件122包括依次连接的第一导轨1221、高度调整机构1222、角度调整机构1223和相机1224,相机1224用于拍摄图像,高度调整机构1222、角度调整机构1223均用于调整相机1224的位置,以使相机1224适用于观测针卡的对位状态。As shown in Figure 1 and Figure 3, according to some embodiments of the present application, optionally, the
第一导轨1221连接于连接板121,且沿Y方向设置。高度调整机构1222滑动连接于第一导轨1221,高度调整机构1222沿第一导轨1221滑动时,角度调整机构1223和相机1224与高度调整机构1222同步相对连接板121移动。高度调整机构1222能够带动角度调整机构1223和相机1224在Z方向移动,如图3所示,高度调整机构1222包括能够相对在Z方向相对移动的两部分,通过该两部分相对移动从而实现带动角度调整机构1223和相机1224在Z方向移动。角度调整机构1223能够带动相机1224绕与Z方向同向的第一旋转轴转动,可选地,角度调整机构1223包括相对转动连接的两部分,两部分分别连接于高度调整机构1222和相机1224,通过该两部分相对转动以带动相机1224相对高度调整机构1222绕与Z方向同向的第一旋转轴转动。The
如图4所示,根据本申请的一些实施方式,可选地,连接板121通过水平调整组件124连接吸附机构123,水平调整组件124用于调整吸附组件在X-Y平面的水平度。水平调整组件124包括上固定板1241、调整锁紧板1242和下固定板1243,上固定板1241连接于连接板121,吸附机构123连接于下固定板1243,调整锁紧板1242Z方向的两端分别连接上固定板1241和下固定板1243,上固定板1241和下固定板1243之间设有与X方向同向的第二旋转轴1244,下固定板1243能够相对上固定板1241绕第二旋转轴1244转动。当下固定板1243相对上固定板1241转动时,连接于下固定板1243的吸附机构123也就随着下固定板1243倾斜,从而实现调整吸附组件在X-Y平面的水平度。As shown in FIG. 4 , according to some embodiments of the present application, optionally, the connecting
如图4所示,根据本申请的一些实施方式,可选地,水平调整组件124还包括连接块1245,第二旋转轴1244转动连接于上固定板1241和连接块1245,连接块1245在Y方向滑动连接于下固定板1243,由于上固定板1241和下固定板1243均连接于调整锁紧板1242,当下固定板1243相对上固定板1241转动时,下固定板1243和上固定板1241之间存在位移,此部分位移能够通过连接口在Y方向相对下固定板1243的移动补偿。在其他实施方式中,也可以是调整锁紧板1242与上固定板1241和下固定板1243之一的连接存在Y方向的滑动连接,例如调整锁紧板1242设有包含Y方向位移的滑槽以便于下固定板1243转动时在Y方向移动。As shown in FIG. 4 , according to some embodiments of the present application, optionally, the
如图4和图5所示,根据本申请的一些实施方式,可选地,水平调整组件124还包括高度调整组件1246,用于调整上固定板1241和下固定板1243之间的一侧间隙,以使得上固定板1241和下固定板1243能够相对转动。高度调整组件1246与第二旋转轴1244间隔设置,使得高度调整组件1246所在位置的上固定板1241和下固定板1243之间的间隙变化,能够带动下固定板1243绕第二旋转轴1244相对上固定板1241转动。高度调整组件1246在Z方向的两端分别连接上固定板1241和下固定板1243,高度调整组件1246在Z方向的长度能够调整,以带动高度调整组件1246所在位置的上固定板1241和下固定板1243之间的间隙变化,进而带动下固定板1243相对上固定板1241绕第二旋转轴1244转动。As shown in FIGS. 4 and 5 , according to some embodiments of the present application, optionally, the
如图4和图5所示,根据本申请的一些实施方式,可选地,高度调整组件1246包括驱动件12461、滑块12462、调整板12463、支撑件12464和伸缩件12465,伸缩件12465的长度能够伸缩,伸缩件12465的一端连接于上固定板1241,另一端连接于调整板12463和滑块12462,支撑件12464连接于调整板12463并与下固定板1243抵接,当驱动件12461带动滑块12462移动,能够带动伸缩件12465伸缩,使得调整板12463和支撑件12464在Z方向移动,从而实现高度调整组件1246在Z方向的长度调整。在本实施方式中,驱动件12461为手动驱动的手柄,驱动方式为人工驱动。在其他实施方式中,驱动件12461也可以是气缸、电机等。As shown in Figure 4 and Figure 5, according to some embodiments of the present application, optionally, the
如图4和图5所示,根据本申请的一些实施方式,可选地,滑块12462的侧面滑动连接于第二导轨12466和第三导轨12467,第二导轨12466沿Y方向设置,第三导轨12467在Z方向与第二导轨12466倾斜交错设置,第三导轨12467连接于调整板12463,驱动件12461带动滑块12462沿第二导轨12466移动,滑块12462通过第三导轨12467带动调整板12463转动,从而带动与调整板12463连接的支撑件12464在Z方向移动,从而实现高度调整组件1246在Z方向的长度调整。As shown in Figure 4 and Figure 5, according to some embodiments of the present application, optionally, the side of the
最后应说明的是:以上各实施方式仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施方式对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施方式所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施方式技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施方式中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施方式,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. All of them should be covered by the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, all the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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