CN217925936U - Tunnel anchor rod installation equipment - Google Patents
Tunnel anchor rod installation equipment Download PDFInfo
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- CN217925936U CN217925936U CN202222180562.1U CN202222180562U CN217925936U CN 217925936 U CN217925936 U CN 217925936U CN 202222180562 U CN202222180562 U CN 202222180562U CN 217925936 U CN217925936 U CN 217925936U
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Abstract
Description
技术领域technical field
本实用新型涉及锚杆安装技术领域,尤其涉及一种隧道锚杆安装设备。The utility model relates to the technical field of bolt installation, in particular to tunnel bolt installation equipment.
背景技术Background technique
近年来,随着我国基础建设力度大幅的增加,隧道建设数量在不断的增加,对隧道建设质量以及施工安全性要求越来越严格,采用隧道锚杆是一种提高隧道建设质量的必要手段。锚杆作为深入地层的受拉构件,它一端与工程构筑物连接,另一端深入地层中,整根锚杆分为自由段和锚固段,自由段是指将锚杆头处的拉力传至锚固段的区域,其功能是对锚杆施加预应力。In recent years, with the substantial increase in infrastructure construction in our country, the number of tunnel constructions has been increasing, and the requirements for tunnel construction quality and construction safety have become more and more stringent. The use of tunnel anchors is a necessary means to improve the quality of tunnel construction. As a tensile member that goes deep into the ground, the anchor rod is connected to the engineering structure at one end, and the other end goes deep into the ground. The whole bolt is divided into a free section and an anchor section. area, whose function is to apply prestress to the anchor.
然而现在的隧道锚杆的施工方式,一般是施工人员手持锚杆,把锚杆旋入地层,导致人工劳动强度较大,施工效率低,有些使用隧道锚杆安装设备把锚杆旋入地层,但不便根据需要对旋入的倾斜角度进行调节,导致使用范围较小,且旋入的方向易发生偏移,导致安装不合格,因此我们提出了一种隧道锚杆安装设备用于解决上述问题。However, the current construction method of tunnel bolts is generally that the construction personnel hold the bolts and screw the bolts into the ground, resulting in high labor intensity and low construction efficiency. Some tunnel bolt installation equipment is used to screw the bolts into the ground. However, it is inconvenient to adjust the inclination angle of the screw-in according to the needs, resulting in a small range of use, and the direction of the screw-in is prone to shift, resulting in unqualified installation. Therefore, we propose a tunnel bolt installation equipment to solve the above problems .
实用新型内容Utility model content
本实用新型的目的是为了解决上述中的缺点,而提出的一种隧道锚杆安装设备。The purpose of this utility model is to solve the above-mentioned shortcoming, and propose a kind of tunnel bolt installation equipment.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种隧道锚杆安装设备,包括箱体,所述箱体的一侧转动连接有上气缸,所述上气缸的输出轴上转动连接有驱动箱,所述驱动箱转动连接在箱体的一侧,所述驱动箱的两侧内壁上固定连接有两个齿板,两个齿板的外侧滑动套设有同一个空心板,所述空心板的一侧固定连接有伺服电机,所述伺服电机的输出轴上固定连接有蜗杆,所述蜗杆的一端固定连接有插接头,所述插接头内活动卡接有锚杆,所述锚杆的顶部和底部均开设有固定槽,所述插接头的顶部和底部均螺纹设置有固定螺杆,两个固定螺杆分别活动卡接在对应的固定槽内,所述空心板内转动设置有两个驱动齿轮,两个驱动齿轮的前侧均固定连接有从动蜗轮,所述蜗杆与两个从动蜗轮相啮合,两个驱动齿轮分别与对应的齿板相啮合,所述箱体的底部固定连接有四个下气缸,所述下气缸的输出轴上固定连接有稳固板,四个稳固板的底部均固定连接有防滑垫。A tunnel bolt installation device, comprising a box, one side of the box is rotatably connected to an upper cylinder, the output shaft of the upper cylinder is rotatably connected to a drive box, and the drive box is rotatably connected to one side of the box Two tooth plates are fixedly connected to the inner walls of both sides of the drive box, and the outer sliding sleeves of the two tooth plates are provided with the same hollow plate, and one side of the hollow plate is fixedly connected to a servo motor. The output shaft of the motor is fixedly connected with a worm, and one end of the worm is fixedly connected with a plug joint, and an anchor rod is movably clamped in the plug joint, and the top and bottom of the anchor rod are provided with fixing grooves, and the plug joint The top and bottom of the joint are threaded with fixed screws, and the two fixed screws are respectively movable and snapped into the corresponding fixed grooves. There are two driving gears rotating inside the hollow plate, and the front sides of the two driving gears are fixedly connected. There is a driven worm gear, the worm meshes with two driven worm gears, and the two drive gears mesh with the corresponding tooth plates respectively. The bottom of the box is fixedly connected with four lower cylinders, and the output of the lower cylinders A stable plate is fixedly connected to the shaft, and anti-skid pads are fixedly connected to the bottoms of the four stable plates.
优选的,所述空心板的两侧内壁上固定连接有两个横板,两个驱动齿轮分别转动连接在对应的横板的前侧。Preferably, two horizontal plates are fixedly connected to the inner walls on both sides of the hollow plate, and the two driving gears are respectively rotatably connected to the front sides of the corresponding horizontal plates.
优选的,所述箱体的底部转动连接有四个万向轮,四个万向轮基于箱体呈矩形设置。Preferably, four universal wheels are rotatably connected to the bottom of the box, and the four universal wheels are arranged in a rectangular shape based on the box.
优选的,所述箱体内滑动套设有工具箱,所述工具箱的前侧开设有手持槽。Preferably, a tool box is provided on the sliding sleeve in the box, and a handle slot is opened on the front side of the tool box.
优选的,所述箱体的一侧内壁上固定连接有连接板,所述连接板的前侧转动连接有耳板,所述耳板固定连接在上气缸的一端。Preferably, a connecting plate is fixedly connected to one side of the inner wall of the box, and an ear plate is rotatably connected to the front side of the connecting plate, and the ear plate is fixedly connected to one end of the upper cylinder.
优选的,所述驱动箱的一侧固定连接有限位套,所述蜗杆活动套设在限位套内。Preferably, one side of the drive box is fixedly connected with a limiting sleeve, and the worm is movably sleeved in the limiting sleeve.
优选的,所述驱动箱的顶部内壁上和底部内壁上均开设有限位槽,两个限位槽内均滑动套设有限位板,两个限位板分别固定连接在对应的空心板的顶部和底部。Preferably, limit slots are provided on the top inner wall and the bottom inner wall of the drive box, and limit plates are slidingly sleeved in the two limit slots, and the two limit plates are respectively fixedly connected to the top of the corresponding hollow plate and bottom.
本实用新型中,所述的一种隧道锚杆安装设备,通过下气缸、稳固板和防滑垫的配合,便于对装置进行固定,保证了安装时的稳定性,通过下气缸和转动的驱动箱的设置,可对锚杆的倾斜角度进行调节,以便满足把锚杆安装呈不同倾斜角度的需要;In the utility model, the tunnel bolt installation device mentioned above facilitates the fixing of the device through the cooperation of the lower cylinder, the stabilizing plate and the anti-skid pad, and ensures the stability during installation. The inclination angle of the anchor rod can be adjusted to meet the needs of installing the anchor rod at different inclination angles;
本实用新型中,所述的一种隧道锚杆安装设备,通过插接头、固定螺杆和固定槽的配合,便于拆装锚杆,通过空心板、伺服电机、蜗杆、驱动齿轮、从动蜗轮、齿板和锚杆的配合,驱动了锚杆的边旋转边向右移动,进而可把锚杆旋入土层,通过限位板和限位槽的配合,可对空心板和蜗杆进行导向,通过限位套,可再次的对蜗杆进行导向限位,避免蜗杆和锚杆发生偏移,进而保证了蜗杆和锚杆旋入时的稳定性;In the utility model, the installation equipment for the tunnel bolt is convenient to disassemble and install the bolt through the cooperation of the plug joint, the fixed screw and the fixed groove, and the hollow plate, the servo motor, the worm, the driving gear, the driven worm gear, The cooperation between the tooth plate and the anchor rod drives the anchor rod to move to the right while rotating, and then the anchor rod can be screwed into the soil layer. Through the cooperation of the limit plate and the limit groove, the hollow plate and the worm can be guided. The limit sleeve can guide and limit the worm again, avoiding the deviation of the worm and the anchor, thereby ensuring the stability of the worm and the anchor when they are screwed in;
本实用新型结构设计合理,通过下气缸和转动的驱动箱,可对锚杆的倾斜角度进行调节,以便满足把锚杆安装呈不同倾斜角度的需要,通过空心板、伺服电机、蜗杆、驱动齿轮、从动蜗轮、齿板和锚杆的配合,驱动了锚杆的边旋转边向右移动,可把锚杆旋入土层,通过限位板、限位槽和限位套,可蜗杆和锚杆进行导向限位,避免蜗杆和锚杆发生偏移而影响安装的精准度。The utility model has a reasonable structural design. The inclination angle of the anchor rod can be adjusted through the lower cylinder and the rotating drive box, so as to meet the needs of installing the anchor rod at different inclination angles. Through the hollow plate, servo motor, worm, and driving gear , The cooperation of the driven worm gear, tooth plate and anchor rod drives the anchor rod to move to the right while rotating, and the anchor rod can be screwed into the soil layer. Through the limit plate, limit slot and limit sleeve, the worm and anchor can be adjusted. The rod is guided and limited to avoid the deviation of the worm and the anchor rod and affect the accuracy of the installation.
附图说明Description of drawings
图1为本实用新型提出的一种隧道锚杆安装设备的结构示意图;Fig. 1 is the structural representation of a kind of tunnel bolt installation equipment that the utility model proposes;
图2为本实用新型提出的一种隧道锚杆安装设备的剖视图;Fig. 2 is a cross-sectional view of a tunnel bolt installation device proposed by the utility model;
图3为本实用新型提出的一种隧道锚杆安装设备的A部分的结构示意图。Fig. 3 is a structural schematic diagram of part A of a tunnel bolt installation device proposed by the utility model.
图中:1、箱体;2、工具箱;3、万向轮;4、下气缸;5、稳固板;6、防滑垫;7、驱动箱;8、限位套;9、插接头;10、固定螺杆;11、锚杆;12、上气缸;13、耳板;14、连接板;15、固定槽;16、伺服电机;17、空心板;18、齿板;19、横板;20、驱动齿轮;21、从动蜗轮;22、蜗杆;23、限位板。In the figure: 1. Box body; 2. Toolbox; 3. Universal wheel; 4. Lower cylinder; 5. Stabilizing plate; 6. Anti-skid pad; 7. Drive box; 10. Fixed screw; 11. Anchor rod; 12. Upper cylinder; 13. Ear plate; 14. Connecting plate; 15. Fixing groove; 16. Servo motor; 17. Hollow plate; 18. Tooth plate; 19. Horizontal plate; 20, driving gear; 21, driven worm gear; 22, worm; 23, limiting plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-3,一种隧道锚杆安装设备,包括箱体1,箱体1的一侧转动连接有上气缸12,上气缸12的输出轴上转动连接有驱动箱7,启动上气缸12,上气缸12带动了驱动箱7、插接头9和锚杆11发生偏转,进而可对锚杆11的倾斜角度进行调节,以便满足把锚杆11安装呈不同倾斜角度的需要,驱动箱7转动连接在箱体1的一侧,驱动箱7的两侧内壁上固定连接有两个齿板18,两个齿板18的外侧滑动套设有同一个空心板17,空心板17的一侧固定连接有伺服电机16,伺服电机16的输出轴上固定连接有蜗杆22,蜗杆22的一端固定连接有插接头9,插接头9内活动卡接有锚杆11,锚杆11的顶部和底部均开设有固定槽15,插接头9的顶部和底部均螺纹设置有固定螺杆10,两个固定螺杆10分别活动卡接在对应的固定槽15内,把锚杆11插入插接头9内,拧紧两个固定螺杆10,使得两个固定螺杆10卡接在对应的固定槽15内,进而可把锚杆11固定在插接头9内;Referring to Figures 1-3, a tunnel bolt installation device includes a
空心板17内转动设置有两个驱动齿轮20,两个驱动齿轮20的前侧均固定连接有从动蜗轮21,蜗杆22与两个从动蜗轮21相啮合,两个驱动齿轮20分别与对应的齿板18相啮合,启动伺服电机16,伺服电机16带动了蜗杆22、插接头9和锚杆11的旋转,同时蜗杆22带动了两个从动蜗轮21和驱动齿轮20的反向旋转,在两个固定齿板18的作用下,两个驱动齿轮20将会沿着两个齿板18向右滚动,两个驱动齿轮20驱动了空心板17、蜗杆22和锚杆11的右移,进而驱动了锚杆11的边旋转边稳定的右移,进而可把锚杆旋入土内,箱体1的底部固定连接有四个下气缸4,下气缸4的输出轴上固定连接有稳固板5,四个稳固板5的底部均固定连接有防滑垫6,启动四个下气缸4,下气缸4带动了稳固板5和防滑垫6的下移与地面接触,并把万向轮3顶起脱离地面,进而可对装置进行固定,进而使得装置更加稳定。Two driving gears 20 are arranged to rotate in the
本实用新型中,空心板17的两侧内壁上固定连接有两个横板19,两个驱动齿轮20分别转动连接在对应的横板19的前侧,便于对驱动齿轮20和从动蜗轮21进行支撑,使其旋转的更加稳定顺畅。In the present utility model, two
本实用新型中,箱体1的底部转动连接有四个万向轮3,四个万向轮3基于箱体1呈矩形设置,便于推动装置进行移动。In the utility model, four
本实用新型中,箱体1内滑动套设有工具箱2,工具箱2的前侧开设有手持槽,便于放置工具。In the utility model, a
本实用新型中,箱体1的一侧内壁上固定连接有连接板14,连接板14的前侧转动连接有耳板13,耳板13固定连接在上气缸12的一端,便于把上气缸12转动连接在箱体1的一侧内壁上。In the utility model, a connecting
本实用新型中,驱动箱7的一侧固定连接有限位套8,蜗杆22活动套设在限位套8内,通过限位套8,可对蜗杆22和锚杆11进行导向限位,使其可稳定进行移动。In the utility model, one side of the
本实用新型中,驱动箱7的顶部内壁上和底部内壁上均开设有限位槽,两个限位槽内均滑动套设有限位板23,两个限位板23分别固定连接在对应的空心板17的顶部和底部,通过限位板23,可对空心板17进行导向,进而保证了蜗杆22移动时的稳定性。In the utility model, the top inner wall and the bottom inner wall of the
本实用新型中,在工作时,通过万向轮3,便于推动装置移动到锚杆安装的位置,然后启动四个下气缸4,下气缸4带动了稳固板5和防滑垫6的下移与地面接触,并把万向轮3顶起脱离地面,进而可对装置进行固定,进而使得装置更加稳定,然后把锚杆11插入插接头9内,拧紧两个固定螺杆10,使得两个固定螺杆10卡接在对应的固定槽15内,进而可把锚杆11固定在插接头9内,然后根据锚杆安装的倾斜角度,启动上气缸12,上气缸12带动了驱动箱7、插接头9和锚杆11发生偏转,进而可对锚杆11的倾斜角度进行调节,以便满足把锚杆11安装呈不同倾斜角度的需要,然后启动伺服电机16,伺服电机16带动了蜗杆22、插接头9和锚杆11的旋转,同时蜗杆22带动了两个从动蜗轮21和驱动齿轮20的反向旋转,在两个固定齿板18的作用下,两个驱动齿轮20将会沿着两个齿板18向右滚动,在限位板23的限位下,两个驱动齿轮20驱动了空心板17、蜗杆22和锚杆11的右移,进而驱动了锚杆11的边旋转边稳定的右移,进而可把锚杆旋入土内,通过限位板23和限位槽的配合,可对空心板17和蜗杆22进行导向,通过限位套8,可再次的对蜗杆22进行导向限位,避免蜗杆22和锚杆11发生偏移,进而保证了蜗杆22和锚杆11旋入时的稳定性。In the utility model, when working, the universal wheel 3 is used to facilitate the pushing device to move to the position where the anchor rod is installed, and then four lower cylinders 4 are started, and the lower cylinder 4 drives the downward movement of the stable plate 5 and the anti-skid pad 6 and contact with the ground, and lift the universal wheel 3 off the ground, and then the device can be fixed, thereby making the device more stable, then insert the anchor rod 11 into the plug joint 9, and tighten the two fixing screws 10, so that the two fixing screws 10 is clamped in the corresponding fixing groove 15, and then the anchor rod 11 can be fixed in the plug joint 9, and then according to the inclination angle of the anchor rod installation, the upper cylinder 12 is started, and the upper cylinder 12 drives the driving box 7 and the plug joint 9 Deflection with the anchor rod 11, and then the inclination angle of the anchor rod 11 can be adjusted to meet the needs of installing the anchor rod 11 in different inclination angles, and then start the servo motor 16, and the servo motor 16 drives the worm screw 22 and the plug joint 9 and the rotation of the anchor rod 11, at the same time the worm 22 drives the reverse rotation of the two driven worm gears 21 and the drive gear 20. Under the action of the two fixed
Claims (7)
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| CN202222180562.1U CN217925936U (en) | 2022-08-18 | 2022-08-18 | Tunnel anchor rod installation equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115853561A (en) * | 2022-12-22 | 2023-03-28 | 重庆大学 | Anchor rod installation equipment for tunnel construction |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115853561A (en) * | 2022-12-22 | 2023-03-28 | 重庆大学 | Anchor rod installation equipment for tunnel construction |
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Granted publication date: 20221129 |