CN217923823U

CN217923823U - Prevent big pipe diameter desilting robot that topples

Info

Publication number: CN217923823U
Application number: CN202221811615.9U
Authority: CN
Inventors: 张新强; 刘华堂; 张普; 王志强; 熊涛
Original assignee: Hubei Jinchi Internet Of Things Technology Co ltd
Current assignee: Hubei Jinchi Internet Of Things Technology Co ltd
Priority date: 2022-07-13
Filing date: 2022-07-13
Publication date: 2022-11-29
Anticipated expiration: 2032-07-13

Abstract

The utility model discloses a prevent big pipe diameter desilting robot that topples, include: the impact device is arranged on the left upper side of the machine body, the bottom of the machine body is driven by the crawler walking structure, the left side of the machine body is provided with the sludge collecting device, and the left lower side of the sludge collecting device is provided with the shearing device; the two sides of the machine body are both provided with overturn prevention devices, the driving cylinder is arranged on the machine body, and the top plate of the machine body is provided with a CCD camera. This prevent big pipe diameter desilting robot that topples collects mud in silt collection device's inside to start the switch of sludge pump simultaneously, make the inside mud of silt collection device under the operation of sludge pump, discharge the outside of pipeline through the collecting pipe, accomplish the work of desilting to big pipe diameter inside, when replacing artifical desilting, labour saving and time saving avoids the staff to take place the potential safety hazard in intraductal work.

Description

Prevent big pipe diameter desilting robot that topples

Technical Field

The utility model relates to a desilting machine people field specifically is a prevent big pipe diameter desilting machine people who topples.

Background

In the annual flood season, as the sludge deposition of the drainage pipe network influences the smooth drainage, when rainstorm comes, the surface water is accumulated in many cities, the traffic interruption is caused seriously and even, and the daily trip of citizens is greatly influenced.

At present, the drainage pipe network dredging methods commonly adopted at home and abroad comprise a high-pressure water jet dredging method, a winch dredging method, a water-flushing dredging method, a dredging machine dredging method, a dredging ball, a storage flushing door and the like, and the methods have respective defects and shortcomings, and most importantly, the dredging methods are designed for dredging a small-diameter drainage pipe and are not suitable for dredging the large-diameter drainage pipe (the pipe diameter is more than or equal to 0.8 m) such as a box culvert; particularly, the equipment operation cost of the high-pressure water jet sludge cleaning method is high, and the high-pressure water jet sludge cleaning method is difficult to widely popularize and apply in China; the pipe diameter range of the pipeline applicable to the winch silt removing method is wider than that of a high-pressure water jet silt removing method, but the method firstly needs manual underground pipe penetrating operation, the severe underground working environment brings great inconvenience to workers, and potential safety hazards of operation exist.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a compensate market blank, provide a prevent big pipe diameter desilting robot that topples.

An object of the utility model is to provide a prevent big pipe diameter desilting robot that topples to solve the problem that provides among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a large-diameter desilting robot that prevents overturning, comprising:

the impact device is arranged on the upper left side of the machine body, the bottom of the machine body is driven by the crawler walking structure, meanwhile, the sludge collecting device is arranged on the left side of the machine body, and the shearing device is arranged on the lower left side of the sludge collecting device; the two sides of the machine body are both provided with overturn prevention devices, the driving cylinder is arranged on the machine body, and a top plate of the machine body is provided with a CCD camera;

the shearing device is characterized in that a connecting plate is movably arranged in a mounting seat on the shearing device, a connecting column is fixedly arranged on the connecting plate, one end, far away from the connecting plate, of the connecting column is fixedly connected with a movable shearing sheet, a driving motor is arranged in the mounting seat through a machine base, and multiple groups of fixed shearing sheets and multiple groups of movable shearing sheets are respectively arranged on the surface of the mounting seat;

silt collection device, first auger and second auger are installed respectively to collection frame inside on the silt collection device, and collect the frame inside and seted up and collect the hole, collect the downthehole collecting pipe of installing simultaneously, install the sludge pump on the collecting pipe, and the sludge pump passes through the frame and installs on the organism, silt collection device is including collecting the frame, first auger, collect the hole, second auger and rotation motor, and rotate the motor and install on the lateral wall of collecting the frame, it is fixed with the pivot of second auger to rotate the output shaft of motor simultaneously, the bottom both sides of collecting the frame are installed and are removed the wheel.

Furthermore, the impact device comprises a high-pressure spray head, a mounting plate, a water pipe and a fixing frame, and a plurality of groups of high-pressure spray heads are uniformly mounted on the mounting plate.

Further, install the water pipe on the mounting panel, and the water pipe keeps away from the one end of mounting panel and external water pump intercommunication setting, and the water pipe passes through the mount and installs on silt collection device simultaneously.

Furthermore, the high-pressure spray head is obliquely arranged at the bottom of the mounting plate, and a spray nozzle on the high-pressure spray head is arranged opposite to the surface of the shearing device.

Further, shearing mechanism includes that drive block, fixed shear slice, activity are cut section, spliced pole, connecting plate, guide block, interlock board, driven plate, driving motor and mount pad, and all seted up on fixed shear slice, the activity shear slice and cut off the knife face, and two sets of knife faces that cut off set up relatively simultaneously.

Further, eight groups of spliced poles are evenly installed on the surface of connecting plate, and eight groups of spliced pole tip all install the activity and cut the section, and the section of activity is right trapezoid setting with fixed section of cutting.

Furthermore, the guide blocks are installed on two sides of the bottom of the connecting plate, guide holes are formed in the guide blocks, guide columns are inserted into the guide holes, and the guide columns are arranged on two groups of two sides of the inner portion of the mounting seat and are fixed respectively.

Furthermore, the bottom of connecting plate articulates there is the driven plate, and the bottom and the drive plate tip of driven plate are articulated, and the one end that the driven plate was kept away from to the drive plate simultaneously sets up with the fixed block that the inside downside of mount pad set up is articulated.

Furthermore, an output shaft of the driving motor is provided with a linkage plate, the end part of the linkage plate is connected with the driving block, the driving block is movably arranged in a strip-shaped hole formed in the driving plate, and the driving motor drives the connecting plate transversely through the linkage plate, the driving plate and the driven plate.

Further, the anti-overturning device comprises a contact wheel, a support plate, a limiting block, an installation frame, a guide rod, a fixed plate and a driving cylinder, wherein a piston rod of the driving cylinder is fixedly connected with the fixed plate, two support plates are installed on the fixed plate, the contact wheel is movably arranged at the end part of the support plate, the limiting block is installed on the support plate, the limiting block is arranged on the support plate in a sliding mode and is arranged on a limiting track installed on the machine body, the guide rod is installed on two sides of the bottom of the fixed plate, and the guide rod is connected to the installation frame in an inserting mode.

Compared with the prior art, the beneficial effects of the utility model are that:

1. collecting sludge in the sludge collecting device, and simultaneously starting a switch of a sludge pump, so that the sludge in the sludge collecting device is discharged to the outer side of a pipeline through a collecting pipe under the operation of the sludge pump, thereby completing the dredging work for the inside of a large pipe diameter, saving time and labor when replacing manual dredging, and avoiding potential safety hazard when workers work in the pipeline;

2. the nozzle on the high-pressure spray head is arranged opposite to the surface of the shearing device, so that high-pressure water flow sprayed out of the high-pressure spray head can be directly sprayed on sludge on the surface of the shearing device, and the sludge on the surface of the shearing device can be dispersed;

3. when the shearing device moves in the pipeline, the sludge on the surface of the shearing device is arranged before entering the surface of the mounting seat, the shearing work is carried out on the sludge through the fixed shearing sheet and the movable shearing sheet, the massive sludge is sheared, the sludge is cut off, and the sludge is conveniently discharged through the sludge collecting device and the collecting pipe.

Drawings

FIG. 1 is a schematic front view of the structure of the present invention;

fig. 2 is a top view of fig. 1 of the structure of the present invention;

FIG. 3 is a side view of the structure of the present invention shown in FIG. 1;

FIG. 4 is a schematic view of a shearing device according to the present invention;

fig. 5 is a schematic diagram of the right movement of the connecting plate according to the structure of the present invention;

FIG. 6 is a schematic diagram of the connection plate of the structure of the present invention moving leftwards;

fig. 7 is a schematic view of the sludge collecting device of the structure of the present invention.

In the figure: 1. an impact device; 11. a high pressure spray head; 12. mounting a plate; 13. a water pipe; 14. a fixed mount; 2. a shearing device; 20. a drive block; 21. fixing the cut sheet; 22. cutting into slices movably; 23. connecting columns; 24. a connecting plate; 25. a guide block; 26. a linkage plate; 27. a driven plate; 28. a driving plate; 2 9. A drive motor; 30. a mounting seat; 3. a moving wheel; 4. a sludge collection device; 41. a collection frame; 42. a first auger; 43. a collection well; 44. a second auger; 45. rotating the motor; 5. a collection pipe; 6. a crawler traveling structure; 7. a body; 8. a CCD camera; 9. an anti-toppling device; 91. a contact wheel; 92. a support plate; 93. a limiting block; 94. installing a frame; 95. a guide bar; 96. a fixing plate; 97. the cylinder is driven.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The first embodiment is as follows: referring to fig. 1-7, the present invention provides a technical solution: a large-diameter desilting robot that prevents overturning, comprising: the device comprises an impact device 1, a shearing device 2 and a sludge collecting device 4;

the impact device 1 is arranged on the upper left side of the machine body 7, the bottom of the machine body 7 is driven by the crawler walking structure 6, the sludge collecting device 4 is arranged on the left side of the machine body 7, and the shearing device 2 is arranged on the lower left side of the sludge collecting device 4; the two sides of the machine body 7 are both provided with overturn-preventing devices 9, the driving cylinder 9 is arranged on the machine body 7, and a top plate of the machine body 7 is provided with a CCD camera 8;

a connecting plate 24 is movably mounted inside a mounting seat 30 on the shearing device 2, a connecting column 23 is fixedly arranged on the connecting plate 24, one end of the connecting column 23 far away from the connecting plate 24 is fixedly connected with a movable shear blade 22, a driving motor 29 is mounted inside the mounting seat 30 through a machine base, and multiple groups of fixed shear blades 21 and movable shear blades 22 are respectively mounted on the surface of the mounting seat 30;

first auger 42 and second auger 4 are installed respectively to collection frame 41 inside on silt collection device 4, and collect frame 41 inside and seted up collection hole 43, install collecting pipe 5 in the collection hole 43 simultaneously, install the sludge pump on the collecting pipe 5, and the sludge pump passes through the frame and installs on organism 7, silt collection device 4 is including collecting frame 41, first auger 42, collection hole 43, second auger 44 and rotation motor 45, and rotate motor 45 and install on the lateral wall of collecting frame 41, it is fixed with the pivot of second auger 44 to rotate motor 45's output shaft simultaneously, it installs removal wheel 3 to collect the bottom both sides of frame 41.

This device removes in the inside of big pipe diameter through track running structure 6, setting through shearing mechanism 2 and silt collection device 4, collect mud in the inside of silt collection device 4, and start the switch of sludge pump simultaneously, make the inside mud of silt collection device under the operation of sludge pump, discharge the outside of pipeline through collecting pipe 5, accomplish the desilting work to the inside of big pipe diameter, when replacing artifical desilting, time saving and labor saving, avoid the staff to take place the potential safety hazard in intraductal work.

The second embodiment is as follows: the first embodiment is further limited in that the impact device 1 includes a high-pressure nozzle 11, a mounting plate 12, a water pipe 13 and a fixing frame 14, and a plurality of groups of high-pressure nozzles 11 are uniformly mounted on the mounting plate 12.

As shown in fig. 1-3: when shearing mechanism 2, silt collection device 4 removed in the pipeline, under the effect of external booster pump, impact rivers spout from the inside of mounting panel 12 from high pressure nozzle 11 for rivers impact on shearing mechanism 2's surface, will arrange in that shearing mechanism 2 hard surface's mud breaks up, are convenient for get into the inside of collecting pipe 5, carry out inside the discharge pipe.

The third concrete implementation mode: in the first embodiment, a water pipe 13 is installed on the mounting plate 1, and one end of the water pipe 13 far away from the mounting plate 12 is communicated with an external water pump, and the water pipe 13 is installed on the sludge collecting device 4 through a fixing frame 14.

As shown in fig. 1: the water pipe 13 is arranged on the sludge collecting device 4 through the fixing frame 14, so that the water pipe 13 can not vibrate to a large extent when water flows in the water pipe 13.

The fourth concrete implementation mode: in this embodiment, which is a further limitation of the third embodiment, the high pressure nozzle 11 is obliquely arranged at the bottom of the mounting plate 12, and the nozzle of the high pressure nozzle 11 is arranged opposite to the surface of the shearing device.

As shown in fig. 1: the nozzle on the high-pressure nozzle 11 is arranged opposite to the surface of the shearing device, so that high-pressure water flow sprayed out of the high-pressure nozzle 11 can be directly sprayed on sludge on the surface of the shearing device 2, and the sludge on the surface of the shearing device 2 can be dispersed.

The fifth concrete implementation mode: the first embodiment is further limited in that the shearing device 2 includes a driving block 20, a fixed shearing sheet 21, a movable shearing sheet 22, a connecting column 23, a connecting plate 24, a guide block 25, a linkage plate 26, a driven plate 27, a driving plate 28, a driving motor 29 and a mounting seat 30, and cutting blade faces are respectively provided on the fixed shearing sheet 21 and the movable shearing sheet 22, and meanwhile, the two cutting blade faces are oppositely arranged.

As shown in fig. 1-4: when the shearing device 2 moves in the pipeline, sludge on the surface of the shearing device 2 is arranged before entering the surface of the mounting seat 30, the shearing work is carried out on the sludge through the fixed shearing sheet 21 and the movable shearing sheet 2, the massive sludge is sheared, the sludge is cut off, and the sludge is conveniently discharged through the sludge collecting device 4 and the collecting pipe 5.

The sixth specific implementation mode is as follows: the fifth embodiment is a further limitation of the fifth embodiment, eight groups of connecting columns 23 are uniformly installed on the surface of the connecting plate 2, the ends of the eight groups of connecting columns 23 are all provided with movable shear blades 22, and the sections of the movable shear blades 22 and the fixed shear blades 21 are both in a right trapezoid arrangement.

As shown in fig. 4-6: the section of activity shear blade 22 and fixed shear blade 21 is right trapezoid setting, and activity shear blade 22 carries out reciprocal lateral shifting, carries out shearing work to cubic mud, and the bottom spiro union of mount pad 30 is installed and is used for clearing up the bottom of its inside mud, and the back of finishing using each time dismantles the bottom, carries out the cleaning work to the inside mud of mount pad 30 and sewage, and the driving motor 29 of mount pad 30 inside is waterproof motor.

The seventh embodiment: the fifth embodiment is further limited by the fifth embodiment, guide blocks 25 are installed on two sides of the bottom of the connecting plate 2, guide holes are formed in the guide blocks 25, guide columns are inserted into the guide holes, and the guide columns are arranged in two groups and are fixedly arranged on two sides of the inside of the mounting base 30 respectively.

As shown in fig. 6: when the connecting plate 24 moves transversely in the mounting base 30, the guide posts are inserted into the guide blocks 25 on the two sides of the bottom of the connecting plate, so that the connecting plate 24 moving transversely can be limited and guided, and the connecting plate 24 is prevented from inclining in the process of moving transversely.

The specific implementation mode is eight: the seventh embodiment is further limited by that, the bottom of the connecting plate 2 is hinged to a driven plate 27, the bottom of the driven plate 27 is hinged to the end of the driving plate 28, and the end of the driving plate 28 far away from the driven plate 27 is hinged to a fixing block arranged on the lower side of the inside of the mounting seat 30.

As shown in fig. 4-6: the working modes of the movable shear blade 22 and the fixed shear blade 21 are as follows: an external switch of the driving motor 29 is started, the driving motor 29 is started in a remote mode, an output shaft of the driving motor 29 drives the linkage plate 26 to rotate, the transverse movement work of the connecting plate 24 is realized under the action of the driven plate 27 and the driving plate 28,

the specific implementation method nine: the fifth embodiment is further limited by the fifth embodiment, an output shaft of the driving motor 29 is mounted with a linking plate 26, an end of the linking plate 26 is connected with the driving block 20, the driving block 20 is movably disposed in a strip-shaped hole formed in the driving plate 28, and the driving motor 29 drives the connecting plate 24 transversely through the linking plate 26, the driving plate 28 and the driven plate 27.

As shown in fig. 4-6: the driving block 20 is movably arranged in a strip-shaped hole formed in the driving plate 28, and the driving motor 29 drives the connecting plate 24 transversely through the linkage plate 26, the driving plate 28 and the driven plate 27, so that the connecting plate 24 and the movable shear blade 22 can move transversely.

The detailed implementation mode is ten: this embodiment is the further injeciation of embodiment one, anti-overturning device 9 includes contact wheel 91, backup pad 92, stopper 93, installing frame 94, guide bar 95, fixed plate 96 and driving cylinder 97, and the piston rod and the fixed plate 96 fixed connection of driving cylinder 97, install two sets of backup pads 92 on the fixed plate 96 simultaneously, backup pad 92 tip activity is provided with contact wheel 91, and install stopper 93 on the backup pad 92, and stopper 93 slides and sets up in the spacing track of installation on organism 7, guide bar 95 is all installed to the bottom both sides of fixed plate 96, and guide bar 95 pegs graft in the inside of installing frame 94.

As shown in fig. 1-2: anti-overturning device 9's setting can avoid this robot when the pipeline is inside to be removed, and contact wheel 91 on anti-overturning device 9 rolls and sets up on the inner wall of pipeline, can carry out spacing and direction to the robot when removing, and the work is adjusted to contact wheel 91's position accessible driving cylinder 97, realizes carrying out the adaptation to unidimensional pipeline.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a prevent big pipe diameter desilting robot that topples which characterized in that includes:

the device comprises an impact device (1), wherein the impact device (1) is arranged on the upper left side of a machine body (7), the bottom of the machine body (7) is driven by a crawler walking structure (6), a sludge collecting device (4) is arranged on the left side of the machine body (7), and a shearing device (2) is arranged on the lower left side of the sludge collecting device (4); two sides of the machine body (7) are respectively provided with an overturn-preventing device (9), the driving cylinder (97) is arranged on the machine body (7), and a CCD camera (8) is arranged on the top plate of the machine body (7);

the shearing device (2), a connecting plate (24) is movably mounted inside a mounting seat (30) on the shearing device (2), a connecting column (23) is fixedly arranged on the connecting plate (24), one end, far away from the connecting plate (24), of the connecting column (23) is fixedly connected with a movable shearing sheet (22), a driving motor (29) is mounted inside the mounting seat (30) through a machine base, and multiple groups of fixed shearing sheets (21) and movable shearing sheets (22) are respectively mounted on the surface of the mounting seat (30);

silt collection device (4), collection frame (41) on silt collection device (4) inside installs first hank dragon (42) and second auger (44) respectively, and collect frame (41) inside has seted up collecting hole (43), install collecting pipe (5) in collecting hole (43) simultaneously, install the sludge pump on collecting pipe (5), and the sludge pump passes through the frame and installs on organism (7), silt collection device (4) is including collecting frame (41), first hank dragon (42), collecting hole (43), second auger (44) and rotation motor (45), and rotate motor (45) and install on the lateral wall of collecting frame (41), the output shaft that rotates motor (45) simultaneously is fixed with the pivot of second auger (44), the bottom both sides of collecting frame (41) are installed and are removed wheel (3).

2. A large-pipe-diameter desilting robot for preventing overturning according to claim 1, characterized in that: the impact device (1) comprises a high-pressure sprayer (11), a mounting plate (12), a water pipe (13) and a fixing frame (14), and a plurality of groups of high-pressure sprayers (11) are uniformly mounted on the mounting plate (12).

3. A large-pipe-diameter desilting robot for preventing overturning according to claim 2, characterized in that: install water pipe (13) on mounting panel (12), and water pipe (13) keep away from the one end of mounting panel (12) and external water pump intercommunication setting, install on silt collection device (4) through mount (14) water pipe (13) simultaneously.

4. A large pipe diameter desilting robot for preventing overturning according to claim 3, characterized in that: the high-pressure spray head (11) is obliquely arranged at the bottom of the mounting plate (12), and a spray nozzle on the high-pressure spray head (11) is arranged opposite to the surface of the shearing device.

5. The large-pipe-diameter desilting robot for preventing overturning according to claim 1, characterized in that: shearing mechanism (2) are including drive block (20), fixed section (21), the activity is cut section (22), spliced pole (23), connecting plate (24), guide block (25), interlock board (26), driven plate (27), drive plate (28), driving motor (29) and mount pad (30), and all seted up on fixed section (21), the activity of cutting section (22) and cut off the knife face, and two sets of knife faces that cut off set up relatively simultaneously.

6. A large pipe diameter desilting robot for preventing overturning according to claim 5, characterized in that: eight groups of connecting posts (23) are evenly installed on the surface of connecting plate (24), and movable shear blade (22) are all installed to eight groups of connecting post (23) tip, and the section of movable shear blade (22) and fixed shear blade (21) is right trapezoid setting.

7. A large pipe diameter desilting robot for preventing overturning according to claim 5, characterized in that: guide blocks (25) are installed on two sides of the bottom of the connecting plate (24), guide holes are formed in the guide blocks (25), guide columns are inserted into the guide holes, and the guide columns are arranged on two sides of the inner portion of the mounting seat (30) and are fixed respectively.

8. A large-pipe-diameter desilting robot for preventing overturning according to claim 7, wherein: the bottom of connecting plate (24) articulates there is driven plate (27), and the bottom and the drive plate (28) tip of driven plate (27) are articulated, and the one end that the driven plate (27) was kept away from in drive plate (28) simultaneously is articulated the setting with the fixed block that the inside downside of mount pad (30) set up.

9. A large pipe diameter desilting robot for preventing overturning according to claim 5, characterized in that: the driving mechanism is characterized in that an output shaft of the driving motor (29) is provided with a linkage plate (26), the end part of the linkage plate (26) is connected with the driving block (20), the driving block (20) is movably arranged in a strip-shaped hole formed in the driving plate (2) at the same time, and the driving motor (29) drives the connecting plate (24) transversely through the linkage plate (26), the driving plate (28) and the driven plate (27).

10. A large-pipe-diameter desilting robot for preventing overturning according to claim 1, characterized in that: the overturn preventing device (9) comprises a contact wheel (91), a support plate (92), a limiting block (93), an installation frame (94), guide rods (95), a fixing plate (96) and a driving cylinder (97), a piston rod of the driving cylinder (97) is fixedly connected with the fixing plate (96), two groups of support plates (92) are installed on the fixing plate (96), the contact wheel (91) is movably arranged at the end part of the support plate (92), the limiting block (93) is installed on the support plate (92), the limiting block (93) is arranged in a limiting track installed on a machine body (7) in a sliding mode, the guide rods (95) are installed on two sides of the bottom of the fixing plate (96), and the guide rods (95) are inserted into the installation frame (94).