CN217918535U - High-capacity injection production workshop - Google Patents

Abstract

The utility model discloses a large capacity injection workshop, examine dry all-in-one, high-voltage discharge leak hunting machine, first weighing machine, packagine machine, automatic case packer, automatic case unpacking machine, second weighing machine, automatic placer and full-automatic baling press including preparation jar, receiving jar, system bag liquid filling machine, first automatic logistics system, lamp, the system jar is connected receiving jar, receiving jar is connected the inlet of system bag liquid filling machine, two feed inlets of system bag liquid filling machine connect the conveyer belt respectively with to infusion bag and combined cover are sent into to the system bag, the discharge end of system bag liquid filling machine is through the feed end of first automatic logistics system connection sterilizer, the discharge end of sterilizer passes through the second automatic logistics system connection the feed end of dry all-in-one is examined to the lamp. The utility model discloses can realize the intelligent automated production of large capacity injection, production efficiency is promoted greatly.

Description

High-capacity injection production workshop

Technical Field

The utility model relates to a drug manufacturing technical field especially relates to a large capacity injection workshop.

Background

Injection refers to a sterile solution (including emulsions and suspensions) of a drug for injection into the body, as well as sterile powders or concentrated solutions for constitution as a solution or suspension just prior to use.

Among the prior art, like patent number CN 210175924U's utility model patent, it specifically discloses a be used for large capacity injection production line lane economizer, belongs to assembly line technical field. The problem of among the prior art when adopting automatic case packer assembly injection, need two assembly lines to supply with the injection and just can satisfy the mould clamping requirement of automatic case packer, but if just adopt two assembly lines before the injection vanning process can lead to the production inconvenience of former process again is solved. Including first material way conveyer belt, second material way conveyer belt, third material way conveyer belt and the excessive subassembly of swing, the setting of second material way conveyer belt is in the same horizontal position of third material way conveyer belt upper strata and the input of second material way conveyer belt and third material way conveyer belt, first conveyer belt and second conveyer belt, the excessive subassembly of swing is installed at the output of first conveyer belt and is used for transmitting the injection agent on the first material way conveyer belt to second material way conveyer belt or third material way conveyer belt. This patent will be for two assembly lines that automatic case packer supplied with be second material way conveyer belt and third material way conveyer belt setting about two-layer equation, then through swing excessive subassembly with the assembly line of transmission usefulness behind the completion of preceding process on the injection agent of transmission on first material way conveyer belt is first material way conveyer belt excessively transmits respectively to second material way conveyer belt and third material way conveyer belt on for neither influence the production of preceding process, can satisfy automatic case packer's mould clamping requirement again.

However, in the above mentioned patent, although it can realize the automatic packing of the injection (in practice, the injection should be bottled or bagged first and then packed, and the injection mentioned in the above mentioned patent should refer to the injection product which has been packaged initially, such as bottled injection or bagged injection, etc.), it lacks the detection device and the code scanning device in the packing process, so that the code pasting process needs to be performed or returned after the production is completed, and the automation degree further increases the space.

SUMMERY OF THE UTILITY MODEL

In view of the above-mentioned shortcomings of the prior art, the present invention provides a large-volume injection production workshop to realize the production of large-volume injection efficiently and automatically.

The technical scheme of the utility model is that:

a production workshop for large-capacity injection comprises a preparation tank, a receiving tank, a bag making filling machine, a first automatic logistics system, a sterilizer, a second automatic logistics system, a lamp inspection and drying integrated machine, a high-voltage discharge leak detection machine, a first weighing machine, a packaging machine, an automatic box filling machine, an automatic box unpacking machine, a second weighing machine, an automatic placement machine and a full-automatic packaging machine, wherein the preparation tank is connected with the receiving tank, the receiving tank is connected with a liquid inlet of the bag making filling machine, two liquid inlet ports of the bag making filling machine are respectively connected with a conveying belt so as to feed infusion bags and combined covers into the bag making filling machine, a discharge end of the bag making filling machine is connected with a feed end of the sterilizer through the first automatic logistics system, a discharge end of the sterilizer is connected with a feed end of the lamp inspection and drying integrated machine through the second automatic logistics system, a discharge end of the lamp inspection and drying integrated machine is connected with a feed end of the high-voltage discharge leak detection machine, a discharge end of the high-voltage discharge leak detection and drying integrated machine is connected with a feed end of the first weighing machine, a discharge end of the automatic packaging machine is connected with a discharge end of the second automatic packaging machine, and a discharge end of the automatic packaging machine is connected with a discharge end of the automatic packaging machine.

Preferably, the discharge end of the full-automatic packing machine is connected with a lifter, and the lifter is used for lifting and conveying finished products to a storehouse.

Preferably, the first weighing machine is an online weighing machine.

Preferably, the second weighing machine is an online weighing machine.

Preferably, the preparation tank and the receiving tank are arranged in the class C clean area.

Preferably, the bag-making and filling machine is arranged in a C + A class clean area.

Preferably, the sterilizer is a water bath sterilizer.

Preferably, the configuration tank is a 1500L configuration tank.

Preferably, the receiving tank is a 2800L receiving tank.

Preferably, the packaging machine is a pillow packaging machine.

Compared with the prior art, the beneficial effects of the utility model reside in that:

the utility model discloses an integration intelligent production of external preparation is made, through scientific and reasonable design, has realized the preparation of injection, filling, sterilization, lamp and has examined, the integral type automated production of packing, has realized the production of high-efficient automatic ground large capacity injection.

Drawings

In the drawings, which are not necessarily drawn to scale, like reference numerals may describe similar components in different views. Like reference numerals having alphabetic suffixes or different alphabetic suffixes may represent different instances of similar components. The drawings illustrate various embodiments generally by way of example and not by way of limitation, and together with the description and claims serve to explain the disclosed embodiments. The same reference numbers will be used throughout the drawings to refer to the same or like parts, where appropriate. Such embodiments are illustrative, and are not intended to be exhaustive or exclusive embodiments of the present apparatus or method.

Fig. 1 shows a schematic structural diagram of a large-capacity injection production plant according to an embodiment of the present invention.

In the figure, 1-the preparation tank; 2-a receiving tank; 3-bag making and filling machine; 4-a first automated logistics system; 5-a sterilizer; 6-a second automated logistics system; 7-lamp inspection and drying integrated machine; 8-high voltage discharge leak detector; 9-a first weighing machine; 10-packaging machine; 11-automatic case packer; 12-automatic case unpacking machine; 13-a second weighing machine; 14-an automatic placement machine; 15-an infusion bag; 16-an infusion bag; 17-a combined cover; 18-a hoist; a class 19-C denuded zone; a 20-C + A grade clean zone.

Detailed Description

The following examples are provided only for better illustrating the present invention, but the present invention is not limited to the examples. It is within the scope of the present invention that one skilled in the art could modify and adapt the embodiments without substantial modification to the embodiments described above.

The invention will now be further described with reference to the accompanying drawings.

Fig. 1 shows a schematic structural diagram of a large-volume injection production plant according to an embodiment of the present invention. The embodiment of the utility model provides a large capacity injection workshop. As shown in figure 1, arrows in the figure indicate the conveying direction of materials (including injection, infusion bags, combined covers and the like), the large-capacity injection production workshop comprises a preparation tank 1, a receiving tank 2, a bag making and filling machine 3, a first automatic logistics system 4, a sterilizer 5, a second automatic logistics system 6, a lamp inspection and drying integrated machine 7, a high-voltage discharge leak detector 8, a first weighing machine 9, a packaging machine 10, an automatic box filling machine 11, an automatic box opening machine 12, a second weighing machine 13, an automatic placement machine 14 and a full-automatic packaging machine 15, the preparation tank 1 is connected with the receiving tank 2, the receiving tank 2 is connected with a liquid inlet of the bag-making filling machine 3, two feed inlets of the bag-making and filling machine 3 are respectively connected with a conveyer belt to feed an infusion bag 16 and a combined cover 17 into the bag-making and filling machine 3, the discharge end of the bag-making and filling machine 3 is connected with the feed end of a sterilizer 5 through a first automatic logistics system 4, the discharge end of the sterilizer 5 is connected with the feed end of the lamp inspection and drying integrated machine 7 through a second automatic logistics system 6, the discharge end of the lamp detection and drying integrated machine 7 is connected with the feed end of the high-voltage discharge leak detection machine 8, the discharge end of the high-voltage discharge leak detector 8 is connected with the feed end of the first weighing machine 9, the discharge end of the first weighing machine 9 is connected with the feed end of the packaging machine 10, the discharging end of the packing machine 10 is connected with the first feeding end of the automatic box filling machine 11, the second feeding end of the automatic box filling machine 11 is connected with the automatic box opening machine 12, the discharging end of the automatic box filling machine 11 is connected with the feeding end of the second weighing machine 13, the discharging end of the second weighing machine 13 is connected with the feeding end of the automatic placement machine 14, and the discharging end of the automatic placement machine 14 is connected with the full-automatic packing machine 15.

In the specific implementation of the embodiment, the preparation tank 1 is used for realizing the concentration of the liquid medicine, the concentrated liquid medicine is sent to the receiving tank 2 through a pipeline for dilution, the injection with the required concentration ratio is obtained, and then the injection is sent to the bag-making filling machine 3 through a pipeline. The two feed inlets of the bag-making and filling machine 3 are respectively connected with a conveyer belt to feed an infusion bag 16 and a combined cover 17 into the bag-making and filling machine 3, the bag-making and filling machine 3 fills the prepared injection into the infusion bag 16 and seals the infusion bag 16 by using the combined cover 17, and then the produced infusion bag 16 with the injection is fed into a sterilizer 5 through a first automatic logistics system 4 to be sterilized, wherein the sterilizer 5 is preferably a water bath sterilizer. Of course, it may also be other types of sterilizers. After the sterilization treatment of the sterilizer 5, the infusion bag 16 is sent to the lamp inspection and drying integrated machine 7 for drying through the second automatic logistics system 6, the soft bag is subjected to lamp inspection, then enters the high-voltage discharge leak detection machine 8 for soft bag leak detection, then is subjected to soft bag weight detection through the first weighing machine 9, and unqualified infusion bags (i.e. infusion bags with excessive or insufficient filling injection) are removed. The infusion bag qualified in weighing is transmitted to the packaging machine 10 through the conveying belt to be independently packaged in each bag, the infusion bag after independent packaging enters the automatic box filling machine 11 to be boxed, the box of the automatic box filling machine 11 is derived from the automatic box opening machine 12, and the automatic box opening machine 12 is used for boxing and folding. The infusion bag after the vanning passes through second weighing machine 13 once more, checks whether infusion bag quantity in every carton is unanimous with predetermined quantity, and the qualified carton is through placing instruction manual, certification, baffle etc. in automatic placer 14 toward the carton. And finally, packaging the carton by a full-automatic packaging machine 15 to obtain a final finished product.

In some embodiments, as shown in fig. 1, the discharge end of the fully automatic baler 15 is connected to a hoist 18, and the hoist 18 is used for hoisting and transporting the finished product to a warehouse. Of course, also can adopt other various modes of unloading to the storehouse such as artifical transportation, rail robot transportation, the transportation mode of lifting machine 18 more is applicable to the design of multilayer factory building, for example the lower floor is the workshop, and the upper strata is the storehouse, and then use lifting machine 18 can promote the transport efficiency greatly. The temporary storage frame can be set to temporarily store the products, or the transfer equipment is set to transfer, and the transfer equipment comprises a forklift, a transfer robot and the like.

In some embodiments, as shown in FIG. 1, the preparation tank 1, receiving tank 2 are located in a class C clean zone 19 and the bag-making and filling machine 3 is located in a class C + A clean zone 20. It should be noted that the C-level clean zone and the C + a-level clean zone described herein refer to clean operation zones divided according to GMP standards. The production room can be formed by partition in a factory building or constructed by adopting brick wall construction and is provided with corresponding equipment so as to enable the corresponding area to reach the clean standard. The utility model discloses a to each equipment place regional combination GMP standard and carry out rational arrangement, when guaranteeing production quality, controlled manufacturing cost effectively. The equipment not specifically described in this embodiment in the clean operation zone is defaulted to be disposed in the general production zone.

It should be noted that the preparation tank 1, the receiving tank 2, the bag making and filling machine 3, the first automatic logistics system 4, the sterilizer 5, the second automatic logistics system 6, the lamp inspection and drying integrated machine 7, the high-voltage discharge leak detection machine 8, the first weighing machine 9, the packaging machine 10, the automatic box filling machine 11, the automatic box opening machine 12, the second weighing machine 13, the automatic placement machine 14, the full-automatic packaging machine 15, the lifting machine 18 and other equipment related to the device in the present embodiment are all existing equipment, and all of the equipment can be obtained through commercial purchase.

The following embodiment will further illustrate the feasibility and the advancement of the present invention by combining the parameter model of the specific device and the layout position of the device.

The information between the main devices and the corresponding functions related to the present embodiment is shown in table 1:

TABLE 1 Main device and corresponding inter-function information sheet

With reference to table 1, in this embodiment, when each device is specifically arranged, a plurality of rooms are arranged in a plant, each room correspondingly realizes its corresponding function, the function is represented by a room name, and the room number is used to distinguish each room. The connection modes of the equipment among the rooms comprise pipe connection and conveyer belt connection, for example, the pipeline is used for conveying liquid, and the conveyer belt is used for conveying solid. The rooms may be arranged on the same floor, or may be designed by using a layout of a multi-floor factory building, which is not particularly limited in this embodiment.

When the layout and equipment shown in the table 1 are adopted to produce the injection in a large capacity, the preparation of the solution is completed in a C-level clean area, the solution is directly transferred to a filling liquid distributor through a pipeline of a solution preparation system, a C + A-level lower bag making and filling machine firstly makes three-layer co-extrusion films and a ship-shaped connector into an infusion bag through high-position hot melting, relevant information, batch numbers and the like are printed on the infusion bag, then the product is filled into the infusion bag and then is sealed, and the whole process is completed in a C + A environment; and then the filled products are subjected to disc loading by a conveying net belt through a spider hand, the products are stacked by an automatic robot and then are directly conveyed into a water bath sterilizer for sterilization through a conveying rail, the products are transferred to an automatic disc detaching system (the automatic robot and a discharging disc turnover) for discharging through a conveying material flow line after the sterilization is finished, the residual water on the surface of the infusion bag is blown and swept by an automatic drying system, then the bags are hung on an automatic lamp inspection and drying integrated machine by the spider hand for drying and lamp inspection, the qualified products of the lamp inspection are subjected to leak detection one by one through a high-voltage discharge device, pillow test packaging, boxing and packaging are performed after the online weighing is qualified, all operations except the lamp inspection are performed automatically, and the sterilization and the packaging after the product is sealed are performed in a common production area.

The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included in the scope of the claims and description of the present invention.

Claims (10)

1. A large-capacity injection production workshop is characterized by comprising a preparation tank, a receiving tank, a bag-making filling machine, a first automatic logistics system, a sterilizer, a second automatic logistics system, a lamp detection and drying integrated machine, a high-voltage discharge leak detection machine, a first weighing machine, a packaging machine, an automatic box filling machine, an automatic box unpacking machine, a second weighing machine, an automatic placement machine and a full-automatic packaging machine, wherein the preparation tank is connected with the receiving tank, the receiving tank is connected with a liquid inlet of the bag-making filling machine, two liquid inlet ports of the bag-making filling machine are respectively connected with a conveying belt so as to convey an infusion bag and a combined cover to the bag-making filling machine, a discharge end of the bag-making filling machine is connected with a liquid inlet end of the sterilizer through the first automatic logistics system, the discharge end of the sterilizer is connected with the feed end of the lamp detection and drying all-in-one machine through a second automatic logistics system, the discharge end of the lamp detection and drying all-in-one machine is connected with the feed end of the high-voltage discharge leak detector, the discharge end of the high-voltage discharge leak detector is connected with the feed end of the first weighing machine, the discharge end of the first weighing machine is connected with the feed end of the packaging machine, the discharge end of the packaging machine is connected with the first feed end of the automatic case packer, the second feed end of the automatic case packer is connected with the automatic case unpacking machine, the discharge end of the automatic case packer is connected with the feed end of the second weighing machine, the discharge end of the second weighing machine is connected with the feed end of the automatic placement machine, and the discharge end of the automatic placement machine is connected with the full-automatic packing machine.

2. A high capacity injection production plant as claimed in claim 1, wherein the discharge end of the fully automatic packer is connected to a hoist for hoisting and transporting the finished product to the warehouse.

3. A high capacity injection production plant according to claim 1, characterised in that the first weighing machine is an in-line weighing machine.

4. A high capacity injection production plant according to claim 1, wherein the second weighing machine is an in-line weighing machine.

5. A high volume injection production plant as claimed in claim 1, wherein the make tank, the receive tank are located in a class C clean zone.

6. A high volume injection production plant as claimed in claim 1, wherein said bag-making and filling machine is located in a class C + a clean zone.

7. A high volume injection production plant as claimed in claim 1, wherein said sterilizer is a water bath sterilizer.

8. A high volume injection production plant as claimed in claim 1, wherein the formulation tank is a 1500L formulation tank.

9. A high volume injection production plant as claimed in claim 1, wherein the receiving tank is a 2800L receiving tank.

10. A high volume injection production plant according to claim 1, wherein said packaging machine is a pillow packaging machine.

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