CN217917173U - Lightweight diatom composite insulation board apparatus for producing - Google Patents
Lightweight diatom composite insulation board apparatus for producing Download PDFInfo
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- CN217917173U CN217917173U CN202222164934.1U CN202222164934U CN217917173U CN 217917173 U CN217917173 U CN 217917173U CN 202222164934 U CN202222164934 U CN 202222164934U CN 217917173 U CN217917173 U CN 217917173U
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Abstract
The utility model discloses a lightweight diatom composite insulation board apparatus for producing, including conveying mechanism, stirring unloader 7, strickle device 12, tectorial membrane device 14, compaction device 15, conveying mechanism includes that both ends are connected action wheel 3 and are followed driving wheel 16's belt 14, and the conveying mechanism top is equipped with stirring unloader 7, and 7 outside one sides of stirring unloader are equipped with feed inlet 6, and the bottom is equipped with discharge gate 10. The utility model has the advantages that: the utility model provides a lightweight diatom composite insulation board apparatus for producing, the stirring slip casting has integrateed, strickle off, the tectorial membrane, the technology of repressing, fashioned heated board can be sent into in subsequent deep-processing step by the conveyer belt, whole equipment is connected rationally and convenient operation, the preparation technology of traditional heated board has been simplified greatly, and it is high to have improved machining efficiency, the novelty added the diatom material, the plate body that makes the production has light durable characteristics, make things convenient for the surface moulding of heated board, and the suitability is good, the facilitate promotion.
Description
Technical Field
The utility model relates to an heated board processing field specifically is a lightweight diatom composite insulation board apparatus for producing.
Background
The outer wall insulation board is one of the most widely applied insulation materials in the market of the existing insulation materials, and is affirmed and loved by the majority of users due to various excellent performances of unique high fire resistance (the middle core material of the outer wall insulation board is generally fireproof and is a class A fireproof material, so that the outer wall insulation board has good fire resistance and meets the fire resistance requirement of the outer wall insulation board), high heat insulation and heat insulation (the center core material has low heat conductivity coefficient and meets the heat insulation requirement of a building), relatively good strength, difficult cracking (compression resistance and bending resistance, and is not easy to crack during use and transportation), light weight (easy to transport and install), no toxicity, no harm, environmental protection (no toxic gas is released during combustion and belongs to a safe environment-friendly material), long service life and the like.
Present heated board apparatus for producing structure is complicated and manufacturing cost is too high, and the heated board material of chooseing for use is comparatively ordinary, is mostly hard materials such as grit for plate body weight is too big, unsatisfied present heated board use needs.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a lightweight diatom composite insulation board apparatus for producing to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a lightweight diatom composite insulation board production device comprises a conveying mechanism, a stirring and blanking device 7, a scraping device 12, a film covering device 14 and a compacting device 15, wherein the conveying mechanism comprises a belt 14 with two ends connected with a driving wheel 3 and a driven wheel 16, the stirring and blanking device 7 is arranged above the conveying mechanism, a feeding hole 6 is formed in one side of the outer portion of the stirring and blanking device 7, a discharging hole 10 is formed in the bottom of the stirring and blanking device 7, a stirring host 18 is arranged in the stirring and blanking device 7, a stirring head 19 is connected below the stirring host 18, a hopper bottom cavity 20 with adaptive specifications is integrally connected to the bottom of an inner cavity of the stirring and blanking device 7, and a matched control panel 9 is arranged on the front side of the stirring and blanking device 7;
a strickling device 12 is arranged at one end of the stirring and blanking device 7, a film covering device 14 is arranged at one end of the strickling device 12, the strickling device 12 and the film covering device 14 share a set of machine shell, a strickling device feed inlet 27 is arranged at one end of the machine shell, a film covering device discharge outlet 35 is arranged at the other end of the machine shell, the interior of the machine shell is divided into a left cavity and a right cavity by a vertically arranged partition plate 30, a slide rail I22 is transversely arranged in the left cavity, a motor-driven slide block I23 is embedded in the slide rail I22, a roller frame I24 is connected below the motor-driven slide block I23, a strickling roller 25 is arranged on the roller frame I24, a slide rail II 31 is transversely arranged in the right cavity, a motor-driven slide block II 32 is embedded in the slide rail II 31, a roller frame II 33 is connected below the motor-driven slide block II 32, a film covering roller 34 is arranged on the roller frame II 33, a middle opening 29 is formed in the bottom of the partition plate 30, and two side plate walls of the middle opening 29 are symmetrically provided with laser sensors 28; the two sides of the strickle device 12 are symmetrically provided with side scraper devices 13, and the front surfaces of the strickle device 12 and the film covering device 14 are provided with matched control panels 9;
one end of the film covering device 14 is provided with a compacting device 15, one end of the compacting device 15 is provided with a compacting device feed inlet 37, the other end of the compacting device 15 is provided with a compacting device discharge outlet 55, two slide rails three 40 are symmetrically and additionally arranged on the inner wall of the shell in the compacting device 15, adaptive electric slide blocks three 39 are embedded in the slide rails three 40, a transverse connecting frame 41 is connected between the electric slide blocks three 39, the lower part of the connecting frame 41 is provided with a plurality of roll frames three 42, and each roll frame three 42 is provided with a compacting roll 43.
Preferably, the driving wheel 3 is rotatably connected to the driving wheel carrier 1 through a transmission shaft seat, and one side of the driving wheel 3 is connected with a driving motor through a coupler; the driven wheel 16 is rotationally connected with the driven wheel frame 17 through a transmission shaft seat.
Preferably, an electromagnetic valve 21 is installed at a lower cavity opening of the funnel bottom cavity 20, and the electromagnetic valve 21 is connected with the control panel 9 of the stirring and blanking device 7 through a signal line.
Preferably, the tops of the stirring and blanking device 7, the scraping device 12, the film covering device 14 and the compacting device 15 are all provided with adaptive indicator lights 8; supporting frame bodies 5 for bearing are arranged below the stirring and blanking device 7, the strickling device 12, the film covering device 14 and the compacting device 15 in a matched mode.
Preferably, the strickling device 12 and the support frame 5 of the film covering device 14 are of an integrated structure, the support frame 5 is provided with a first laser sensor 26 near the strickling device feeding port 27, and a third laser sensor 36 near the film covering device discharging port 35.
Preferably, the support body 5 of the compacting device 15 is provided with a fourth laser sensor 38 close to the compacting device inlet 37 and with a fifth laser sensor 54 close to the compacting device outlet 55.
Preferably, the side scraper device 13 comprises a side scraper base 52 provided with a side scraper 53, one side of the side scraper base 52 is connected with a transverse support 47, the transverse support 47 is connected with a sliding rail four 45 installed in a first groove body 44 through a first sliding block 46 connected with the tail end, a longitudinal support 48 is vertically connected onto the transverse support 47, and the longitudinal support 48 is connected with a sliding rail five 50 installed in a second groove body 51 through a fourth electric sliding block 49 connected with the tail end.
Preferably, the first groove body 44 is arranged in the housing of the side scraper device 13, and the second groove body 51 is arranged at the bottom of the housing of the scraping device 12.
Preferably, the stirring and blanking device 7, the strickling device 12, the film covering device 14 and the compacting device 15 are provided with corresponding main control devices and power supplies, and the main control devices are a PCB board carrying a PLC main control chip and an auxiliary control circuit.
Preferably, the stirring and blanking device 7, the strickling device 12, the film covering device 14 and the compacting device 15 are provided with adaptive access doors.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model provides a lightweight diatom composite insulation board apparatus for producing has integrateed the stirring slip casting, has strickleed off, the technology of tectorial membrane, repressing, during subsequent deep-processing step can be sent into by the conveyer belt to fashioned heated board, and whole equipment connects rationally and convenient operation, has simplified the preparation technology of traditional heated board greatly, and it is high to have improved machining efficiency, and the interpolation of novelty diatom material makes the plate body of producing have light durable characteristics, makes things convenient for the moulding on surface of heated board, and the suitability is good, the facilitate promotion.
Drawings
Fig. 1 is a schematic external structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
fig. 3 is a schematic structural view of the scraping device of the present invention;
FIG. 4 is a schematic view of the structure of an enlarged area A;
FIG. 5 is a schematic structural view of the film covering device of the present invention;
fig. 6 is a schematic view of the compaction apparatus of the present invention.
In the figure: 1. a driving wheel carrier 2, a shaft body 3, a driving wheel 4, a belt 5, a support frame body 6, a feeding hole 7, a stirring and blanking device 8, an indicator light 9, a control panel 10, a discharging hole 11, a heat insulation board substrate 12, a scraping device 13, a side scraper device 14, a film covering device 15, a compacting device 16 and a driven wheel, 17, a driven wheel frame, 18, a stirring main machine, 19, a stirring head, 20, a hopper bottom cavity, 21, an electromagnetic valve, 22, a first slide rail, 23, a first electric slide block, 24, a first roll frame, 25, a leveling roll, 26, a first laser sensor, 27, a feeding hole of a leveling device, 28, a second laser sensor, 29 and an opening in the middle, 30, a partition plate 31, a slide rail II, 32, an electric slide block II, 33, a roller frame II, 34, a film coating roller, 35, a film coating device discharge port, 36, a laser sensor III, 37, a compacting device feed port, 38, a laser sensor IV, 39, an electric slide block III, 40, a slide rail III, 41, a connecting frame, 42, a roller frame III, 43, a compacting roller, 44, a groove body I, 45, a slide rail IV, 46, a slide block I, 47, a transverse bracket, 48, a longitudinal bracket, 49, an electric slide block IV, 50, a slide rail V, 51, a groove body II, 52, a side scraper base, 53, a side scraper, 54, a laser sensor V, 55 and a compacting device discharge port. .
Detailed Description
In the embodiment shown in fig. 1 and 2, the device consists of 5 parts: the device comprises a conveying mechanism, a stirring and blanking device 7, a scraping device 12, a film covering device 14 and a compacting device 15, wherein the conveying mechanism comprises a belt 14 of which two ends are connected with a driving wheel 3 and a driven wheel 16, the driving wheel 3 is rotatably connected to a driving wheel carrier 1 through a transmission shaft seat, and one side of the driving wheel 3 is connected with a driving motor through a coupling; the driven wheel 16 is rotationally connected with the driven wheel frame 17 through a transmission shaft seat. The driving motor works, the driving wheel 3 connected with the motor shaft rotates, the driven wheel 16 connected with the driving wheel 3 through the belt 14 rotates along with the driving wheel, the conveying purpose is achieved, and the heat preservation plate substrate 11 only needs to be placed at the end part of the belt 14 to automatically start processing.
Further, as shown in the embodiment shown in fig. 1 and fig. 2, a feed inlet 6 is arranged on one side of the outer part of the stirring and blanking device 7, a discharge outlet 10 is arranged at the bottom of the stirring and blanking device 7, a stirring host 18 is arranged in the stirring and blanking device 7, a stirring head 19 is connected below the stirring host 18, a funnel bottom cavity 20 with a matched specification is integrally connected to the bottom of the inner cavity of the stirring and blanking device 7, and a matched control panel 9 is arranged on the front surface of the stirring and blanking device 7; diatom raw materials get into stirring unloader 7's inner chamber by feed inlet 6 in, under the rotatory stirring of stirring head 19, realize the rapid mixing of diatom raw materials, solenoid valve 21 is installed to the lower part accent department of funnel bottom chamber 20, solenoid valve 21 passes through the signal line and links to each other with stirring unloader 7's control panel 9, according to the control of PLC master control procedure, solenoid valve 21 opens and injects certain dosage's diatom raw materials (can change according to the technology needs and adorn other raw materialss) to heated board base plate 11 on, carry by belt 14 after the completion and strickle off device 12 and strickle off the processing.
Further, as shown in the embodiment shown in fig. 1, 2, 3 and 4, a strickling device 12 is arranged at one end of the stirring and blanking device 7, a film covering device 14 is arranged at one end of the strickling device 12, the strickling device 12 and the film covering device 14 share a set of housing, a strickling device feed port 27 is arranged at one end of the housing, a film covering device discharge port 35 is arranged at the other end of the housing, the interior of the housing is divided into a left cavity and a right cavity by a vertically arranged partition plate 30, a slide rail first 22 is transversely arranged in the left cavity, a first electric slider 23 is embedded in the slide rail first 22, a first roller frame 24 is connected below the first electric slider 23, a strickling roller 25 is arranged on the first roller frame 24, an embedded slide rail second 31 is transversely arranged in the right cavity, a second electric slider 32 is arranged on the slide rail second 31, a second roller frame 33 is connected below the second electric slider 32, a film covering roller 34 is arranged on the second roller frame 33, a middle opening 29 is arranged at the bottom of the partition plate 30, and two laser sensors 28 are symmetrically arranged on two side plate walls of the middle opening 29; the two sides of the strickling device 12 are symmetrically provided with side scraper devices 13, and the front surfaces of the strickling device 12 and the film covering device 14 are provided with matched control panels 9; after the heat preservation board substrate 11 enters from the feeding hole 27 of the scraping device, the surface of the diatom material sprayed on the surface of the heat preservation board substrate 11 is scraped by the scraping roller 25, the side scrapers 53 on the two sides scrape the side surface of the heat preservation board substrate 11, a waste collecting groove can be added on the bottom surface corresponding to the device, the pollution to the working environment is avoided, the position of the scraping roller 25 can be adjusted and controlled as required, the scraping roller is driven by the electric slide block I23 to be adjusted along the slide rail I22, and the heat preservation board substrate 11 after being processed enters the film coating device 14 from the middle opening 29 at the bottom of the partition plate 30 to be subjected to film coating processing.
Further, as shown in fig. 1, 2 and 5, in the embodiment, the strickling device 12 and the film covering device 14 share a set of housing, one end of the housing is provided with a strickling device feed port 27, the other end of the housing is provided with a film covering device discharge port 35, a slide rail second 31 is transversely arranged in the right cavity, a motor-driven slider second 32 is embedded in the slide rail second 31, a roller frame second 33 is connected below the motor-driven slider second 32, a film covering roller 34 is placed on the roller frame second 33, the front surface of the film covering device 14 is provided with a matched control panel 9, the film covering roller 34 is used for performing material surface film covering (different mesh cloth, plastic cloth and other material cloth covers can be laid according to needs) after the heat-insulation-board substrate 11 enters the film covering device 14, and the heat-insulation board substrate 11 after being processed is sent out from the film covering device discharge port 35 and enters the compacting device 15.
Further, as shown in fig. 1, 2 and 6, in the embodiment, one end of the compacting device 15 is provided with a compacting device feeding port 37, the other end of the compacting device discharging port 55, two slide rails three 40 are symmetrically and additionally arranged on the inner wall of the casing inside the compacting device 15, an adaptive electric slider three 39 is embedded in the slide rails three 40, a transverse connecting frame 41 is connected between the electric slider three 39, a plurality of roll frames three 42 are arranged at the lower part of the connecting frame 41, and a compacting roll 43 is mounted on each roll frame three 42. The support body 5 of the compacting device 15 is provided with a fourth laser sensor 38 close to the compacting device inlet 37 and with a fifth laser sensor 54 close to the compacting device outlet 55. The sensors at the inlet and outlet position accurately position the number and position of the insulation board substrates 11, and display the related information on the display screen of the control panel 9.
Further, in the embodiment shown in fig. 1 and fig. 2, the top of the stirring and blanking device 7, the top of the leveling device 12, the top of the film covering device 14, and the top of the compacting device 15 are all provided with adaptive indicator lights 8, so that the working state of the machine in each device can be accurately obtained through the indicator lights 8, and misoperation is avoided; supporting frame bodies 5 for bearing are arranged below the stirring and blanking device 7, the strickling device 12, the film covering device 14 and the compacting device 15 in a matched mode.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, and it should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only illustrative of the principles of the present invention, and the present invention can be modified in various ways without departing from the spirit and scope of the present invention, and these modifications and changes fall into the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a lightweight diatom composite insulation board apparatus for producing, includes conveying mechanism, stirring unloader (7), strickles off device (12), tectorial membrane device (14), compaction device (15), its characterized in that: the conveying mechanism comprises a belt (4) with two ends connected with a driving wheel (3) and a driven wheel (16), a stirring and blanking device (7) is arranged above the conveying mechanism, a feeding hole (6) is formed in one side of the outer portion of the stirring and blanking device (7), a discharging hole (10) is formed in the bottom of the stirring and blanking device (7), a stirring host (18) is arranged in the stirring and blanking device (7), a stirring head (19) is connected below the stirring host (18), a funnel bottom cavity (20) with adaptive specifications is integrally connected to the bottom of an inner cavity of the stirring and blanking device (7), and a matched control panel (9) is arranged on the front face of the stirring and blanking device (7);
a strickle device (12) is arranged at one end of the stirring and blanking device (7), a film covering device (14) is arranged at one end of the strickle device (12), the strickle device (12) and the film covering device (14) share a set of machine shell, a strickle device feeding port (27) is arranged at one end of the machine shell, a film covering device discharging port (35) is arranged at the other end of the machine shell, the interior of the machine shell is divided into a left cavity and a right cavity by a vertically-arranged partition plate (30), a first slide rail (22) is transversely arranged in the left cavity, a first electric slide block (23) is embedded in the first slide rail (22), a first roll frame (24) is connected below the first electric slide block (23), a strickle roll (25) is placed on the first roll frame (24), a second slide rail (31) is transversely arranged in the right cavity, a second electric slide rail (31) is embedded in the second slide rail (32), a second roll frame (33) is connected below the second electric slide block (32), a film covering roll (34) is placed on the second roll frame (33), a middle opening (29) is formed in the bottom of the partition plate, and two sides of the partition plate are symmetrically provided with two laser sensors (28); side scraper devices (13) are symmetrically arranged on two sides of the scraping device (12), and the front surfaces of the scraping device (12) and the film coating device (14) are provided with matched control panels (9);
film covering device (14) one end is equipped with compaction device (15), compaction device (15) one end is equipped with compaction device feed inlet (37), the other end is equipped with compaction device discharge gate (55), compaction device (15) inside on the shells inner wall symmetry additional be equipped with two slide rails three (40), the electronic slider three (39) of adaptation are equipped with to slide rail three (40) embedded, be connected with a horizontal link (41) between electronic slider three (39), link (41) lower part is equipped with a plurality of roll framves three (42), all install compaction roll (43) on every roll frame three (42).
2. The lightweight diatom composite insulation board production device of claim 1, characterized in that: the driving wheel (3) is rotatably connected to the driving wheel carrier (1) through a transmission shaft seat, and one side of the driving wheel (3) is connected with a driving motor through a coupler; the driven wheel (16) is rotatably connected to the driven wheel frame (17) through a transmission shaft seat.
3. The lightweight diatom composite insulation board production device of claim 1, characterized in that: the lower cavity mouth department in funnel bottom chamber (20) installs solenoid valve (21), and solenoid valve (21) link to each other with control panel (9) of stirring unloader (7) through the signal line.
4. The lightweight diatom composite insulation board production device of claim 1, characterized in that: adaptive indicator lamps (8) are arranged at the tops of the stirring and blanking device (7), the scraping device (12), the film covering device (14) and the compacting device (15); and a supporting frame body (5) for bearing is arranged below the stirring and blanking device (7), the scraping device (12), the film covering device (14) and the compacting device (15) in a matched manner.
5. The lightweight diatom composite insulation board production device of claim 4, wherein: the support frame body (5) of strickleing device (12) and tectorial membrane device (14) formula structure as an organic whole, support frame body (5) and be provided with laser sensor (26) near strickleing device feed inlet (27), be provided with laser sensor three (36) near tectorial membrane device discharge gate (35).
6. The production device of the lightweight diatom composite insulation board according to claim 4, characterized in that: a fourth laser sensor (38) is arranged on the support frame body (5) of the compacting device (15) close to the feeding hole (37) of the compacting device, and a fifth laser sensor (54) is arranged on the support frame body (5) close to the discharging hole (55) of the compacting device.
7. The production device of the lightweight diatom composite insulation board according to claim 1, characterized in that: side scraper device (13) is including installing side scraper base (52) of side scraper (53) additional, side scraper base (52) one side is connected with horizontal support (47), slide rail four (45) of installing in cell body one (44) are connected through terminal slider one (46) to horizontal support (47), vertical support (48) of being connected with on horizontal support (47), slide rail five (50) of installing in cell body two (51) are connected through terminal continuous electronic slider four (49) in vertical support (48).
8. The lightweight diatom composite insulation board production device of claim 7, wherein: the first groove body (44) is arranged in the shell of the side scraper device (13), and the second groove body (51) is arranged at the bottom of the shell of the scraping device (12).
9. The lightweight diatom composite insulation board production device of claim 1, characterized in that: the stirring and blanking device (7), the scraping device (12), the film covering device (14) and the compacting device (15) are provided with corresponding main control devices and power supplies, and the main control devices are a PCB board carrying a PLC main control chip and an auxiliary control circuit.
10. The lightweight diatom composite insulation board production device of claim 1, characterized in that: and adaptive access doors are arranged on the stirring and blanking device (7), the scraping device (12), the film covering device (14) and the compacting device (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222164934.1U CN217917173U (en) | 2022-08-17 | 2022-08-17 | Lightweight diatom composite insulation board apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222164934.1U CN217917173U (en) | 2022-08-17 | 2022-08-17 | Lightweight diatom composite insulation board apparatus for producing |
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| CN217917173U true CN217917173U (en) | 2022-11-29 |
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| CN202222164934.1U Active CN217917173U (en) | 2022-08-17 | 2022-08-17 | Lightweight diatom composite insulation board apparatus for producing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115179639A (en) * | 2022-08-17 | 2022-10-14 | 青岛恒润华新型建材有限公司 | Lightweight diatom composite insulation board apparatus for producing |
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2022
- 2022-08-17 CN CN202222164934.1U patent/CN217917173U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115179639A (en) * | 2022-08-17 | 2022-10-14 | 青岛恒润华新型建材有限公司 | Lightweight diatom composite insulation board apparatus for producing |
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