CN217914277U - Automatic cutting scrap collecting device for numerical control machine tool - Google Patents

Automatic cutting scrap collecting device for numerical control machine tool Download PDF

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Publication number
CN217914277U
CN217914277U CN202222138571.4U CN202222138571U CN217914277U CN 217914277 U CN217914277 U CN 217914277U CN 202222138571 U CN202222138571 U CN 202222138571U CN 217914277 U CN217914277 U CN 217914277U
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bin
driving mechanism
stage compression
control machine
numerical control
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张凯
曹贝贝
罗扉
周芸梦
刘功晓
许元奎
杨英伟
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Luoyang Institute of Science and Technology
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Luoyang Institute of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses an automatic cutting scrap collecting device for a numerical control machine tool, which comprises a first-level material collecting bin, wherein the top of the first-level material collecting bin is fixedly arranged at the bottom of the numerical control machine tool, the bottom of the first-level material collecting bin is connected with a second-level compression bin through a material pipe, the bottom of the first-level material collecting bin is provided with a weighing sensor, the inner part of the first-level material collecting bin is provided with a push plate in a sliding way, the push plate is connected with a first driving mechanism, and the outer wall of the material pipe is provided with a pneumatic vibrator; the second-stage compression bin is communicated with the negative pressure fan, a pressing plate connected with the second driving mechanism is arranged in the second-stage compression bin in a sliding mode, a proximity switch is arranged on the other side of the second-stage compression bin, a chip collecting box is arranged below the other end of the second-stage compression bin, and a door body connected with the third driving mechanism is arranged at the bottom of the other end of the second-stage compression bin. The device can realize the function of collecting the closed-loop waste scraps, thereby improving the operating environment of personnel and effectively avoiding potential safety hazards; through the smear metal to in the second grade compression storehouse extrude, improve the collection efficiency of smear metal collecting box greatly, reduce the sweeps and transport the frequency.

Description

Automatic cutting scrap collecting device for numerical control machine tool
Technical Field
The utility model belongs to the technical field of machining, concretely relates to smear metal automatic collection device for digit control machine tool.
Background
When a workpiece is machined by using a numerical control machine tool, a large amount of chips can be generated and can fall on the surface of the machine tool, and workers need to sweep the chips into a container for containing the chips when sweeping, and the chips are not extruded during sweeping, so that the chips are easily scattered, and the workers are easily scratched. In order to solve the problem, the utility model discloses an application number 201921886278.8's utility model discloses a sweeps processing apparatus for milling machine, absorb the sweeps on to the milling machine workstation through the fan and collect, the sweeps gets into in the compression box via the passage, fall on the sweeps collecting vessel, then drive the threaded rod through control servo motor and just reverse, make the movable block be horizontal reciprocating motion along the threaded rod, thereby drive branch and briquetting and move in to the compression box, utilize the briquetting to extrude the sweeps of sweeps compression section of thick bamboo inside, the device can realize the automatic collection of sweeps, still have following shortcoming: (1) In the suction process of the fan, the scraps can be blocked in the material guide pipe, so that the collection work cannot be finished; (2) After the extrusion of the scraps in the scrap compression cylinder is completed, the scrap compression cylinder needs to be manually drawn out from the interior of the compression box to pour the scraps into a special collection box, so that the working process is not a complete closed-loop scrap collection process.
Disclosure of Invention
To the shortcoming that current sweeps processing apparatus exists, the utility model aims to provide a smear metal automatic collection device for digit control machine tool.
The utility model aims at adopting the following technical scheme to realize. According to the utility model provides an automatic collecting device of smear metal for digit control machine tool, including first-level receipts feed bin, second grade compression storehouse, smear metal collecting box 6, the top of first-level receipts feed bin sets firmly in the bottom of digit control machine tool, its bottom is connected with the second grade compression storehouse through the material pipe, the inside of this first-level receipts feed bin slides and sets up push pedal 1 and the push pedal is connected with first actuating mechanism, the bottom of this first-level receipts feed bin sets up weighing sensor 2, set up pneumatic vibrator 3 on the outer wall of this material pipe; the second-stage compression bin is communicated with a negative pressure fan 7, a pressing plate is arranged in the second-stage compression bin in a sliding mode and is connected with a second driving mechanism, the pressing plate is arranged between the outlet of the material pipe and the end portion of the second-stage compression bin in an initial state, a proximity switch 4 is arranged on the other side of the second-stage compression bin, a chip collecting box is arranged below the other end portion of the second-stage compression bin, a door body is arranged at the bottom of the other end portion of the second-stage compression bin, and the door body is connected with a third driving mechanism; and the weighing sensor, the proximity switch, the pneumatic vibrator, the first driving mechanism, the second driving mechanism, the third driving mechanism and the negative pressure fan are all electrically connected with the PLC control cabinet.
Further, the bottom of the push plate 1 is provided with a brush extending along the length direction.
Further, the second driving mechanism is a compression cylinder 8.
Further, the third driving mechanism is a door opening cylinder 5.
The utility model relates to a smear metal automatic collection device for digit control machine tool can acquire following advantage:
(1) Chips generated in the machining process of the numerical control machine tool enter a first-stage collecting bin firstly, then are sucked into a second-stage compression bin through a negative pressure fan for extrusion, and the extruded massive chips finally fall into a special chip collecting box to realize the function of closed-loop type waste chip collection, so that the operating environment of personnel is improved, and potential safety hazards are effectively avoided;
(2) By extruding the cuttings in the secondary compression bin, the collection efficiency of the cuttings collection box is greatly improved, and the scrap transfer frequency is reduced;
(3) The smear metal is through the material pipe by the in-process that the one-level was received the feed bin and is inhaled the second grade and compress the storehouse, under pneumatic vibrator's auxiliary action, the smear metal of adhesion on material intraduct and the inner wall can the clean up to avoid the smear metal to block up the phenomenon of material pipe, guarantee going on smoothly of collecting process.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more obvious and understandable, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural view of an automatic chip collecting apparatus for a numerically controlled machine tool according to the present embodiment.
Fig. 2 is a schematic view showing the operation of the automatic chip collecting apparatus for a numerically controlled machine tool according to the embodiment.
[ reference numerals ]
The device comprises a push plate 1, a weighing sensor 2, a pneumatic vibrator 3, a proximity switch 4, a door opening air cylinder 5, a chip collecting box 6, a negative pressure fan 7 and a compression air cylinder 8.
Detailed Description
Features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the invention by illustrating examples of the invention. In the drawings and the following description, at least some well-known structures and prior art have not been shown in detail in order to avoid unnecessarily obscuring the present invention; also, the size and shape of portions of the structures may be exaggerated for clarity. The features, structures, or characteristics described hereinafter may be combined in any suitable manner in one or more embodiments, and the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or quantity.
The directional terms appearing in the following description are directions shown in the drawings and do not limit the specific structure of the present invention. In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected. The specific meaning of the above terms in the present invention can be understood as the case may be, by those of ordinary skill in the art.
Referring to fig. 1, in an embodiment of the automatic chip collecting device for a numerical control machine according to the present invention, a side of a second stage compression bin where a pressing plate is located is defined as "left", and a side of a second stage compression bin where a proximity switch is located is defined as "right". This embodiment includes one-level collecting bin, second grade compression storehouse, smear metal collecting box, wherein:
the first-stage material receiving bin is in an inverted cone shape, the top of the first-stage material receiving bin is fixedly arranged at the bottom of the numerical control machine tool and used for collecting cutting scraps generated in the machining process of the numerical control machine tool, the bottom of the first-stage material receiving bin is connected with the second-stage compression bin through a material pipe, and a pneumatic vibrator 3 is arranged on the outer wall of the material pipe; the bottom of the primary material receiving bin is provided with a weighing sensor 2, the weighing sensor is electrically connected with the PLC control cabinet, the weighing sensor is used for detecting whether the weight of the cuttings stored in the primary material receiving bin reaches a preset value (for example, 5 kg), when the weight of the cuttings exceeds the preset value, the weighing sensor uploads an electric signal to the PLC control cabinet, and the PLC control cabinet controls corresponding actuating mechanisms (namely a negative pressure fan 7 and a pneumatic vibrator 3) to act; the inside of one-level receipts feed bin slides and is provided with push pedal 1, and the push pedal passes the smear metal under first actuating mechanism's drive, collects preset position, and the weighing sensor of not only being convenient for detects smear metal weight, and the smear metal of being convenient for inhales the second grade compression storehouse through the material pipe under negative pressure fan's effect moreover. Furthermore, the bottom of the push plate 1 can be provided with a brush extending along the length direction, and when the push plate moves, the brush can be used for pushing and collecting the cuttings to a specified position more efficiently.
The secondary compression bin is communicated with the negative pressure fan 7, and negative pressure is formed inside the secondary compression bin after the negative pressure fan is vacuumized, so that cuttings are sucked into the secondary compression bin from the primary material receiving bin; the second-stage compression bin is used as a chip collection buffer area, a pressing plate is arranged on the left side in the second-stage compression bin in a sliding mode and is placed between the outlet of the material pipe and the left end portion of the second-stage compression bin in an initial state, and chips sucked into the second-stage compression bin are pushed towards the right side and extruded under the driving of a second driving mechanism (a compression cylinder 8 is adopted in the embodiment), so that the collection capacity of the chip collection box is improved; a proximity switch 4 is arranged on the right side of the secondary compression bin and is electrically connected with a PLC control cabinet, after the push plate moves to the proximity switch towards the right side, the proximity switch uploads an electric signal, and the PLC control cabinet controls a corresponding actuating mechanism (namely a door opening cylinder 5) to perform time delay action; the bottom of the right end of the secondary compression bin is provided with a door body, the door body is connected with the output end of a third driving mechanism (the door-opening cylinder 5 is adopted in the embodiment) to realize opening or closing, and when the door body is in an opening state, blocky cuttings are allowed to fall from the secondary compression bin.
The scrap collecting box is arranged below the right end of the second-stage compression bin and is used for specially collecting blocky scrap iron.
The automatic chip collecting device for the numerical control machine tool in the embodiment has the working processes that: in the machining process of the numerical control machine tool, the generated cuttings can fall into a primary material receiving bin, and the push plate pushes the cuttings to a preset position under the driving of the first driving mechanism, so that a weighing sensor can detect the weight of the cuttings conveniently; when the weight of the cuttings detected by the weighing sensor reaches a preset value, the weighing sensor uploads an electric signal to the PLC control cabinet, the PLC control cabinet outputs and controls the pneumatic vibrator 3 and the negative pressure fan 7 to start, after the negative pressure fan vacuumizes the secondary compression bin, the cuttings are sucked into the secondary compression bin from the primary material receiving bin through the material pipe, and under the auxiliary action of the pneumatic vibrator, the cuttings adhered to the inner part and the inner wall of the material pipe can be cleaned, so that the phenomenon that the cuttings are blocked in the material pipe is avoided, and the smooth collection process is ensured; after the smear metal got into second grade compression storehouse, the drive holding down plate at compression cylinder 8 passed the smear metal to the right side and extruded the smear metal, move to proximity switch 4 department when the clamp plate, signal of telecommunication to PLC switch board is uploaded to the proximity switch, PLC switch board output control opens door cylinder 5 time delay and starts, the clamp plate extrudees the smear metal into cubic back, the door body is opened under the drive of opening door cylinder 5, make cubic iron fillings fall into in the dedicated smear metal collecting box, realize a complete closed loop formula smear metal collecting process.
First actuating mechanism includes parts such as motor, lead screw in this embodiment, and second actuating mechanism, third actuating mechanism are the cylinder, certainly in the utility model discloses in other embodiments, can adopt the current actuating mechanism of other types according to actual need.
In the above, only the preferred embodiment of the present invention is shown, and any person skilled in the art can easily modify, change and modify the above embodiments according to the technical features of the present invention without departing from the technical scope of the present invention.

Claims (4)

1. An automatic cutting scrap collecting device for a numerical control machine tool is characterized by comprising a primary collecting bin, a secondary compression bin and a cutting scrap collecting box (6), wherein the top of the primary collecting bin is fixedly arranged at the bottom of the numerical control machine tool, the bottom of the primary collecting bin is connected with the secondary compression bin through a material pipe, a push plate (1) is arranged in the primary collecting bin in a sliding mode and is connected with a first driving mechanism, a weighing sensor (2) is arranged at the bottom of the primary collecting bin, and a pneumatic vibrator (3) is arranged on the outer wall of the material pipe; the second-stage compression bin is communicated with a negative pressure fan (7), a pressing plate is arranged in the second-stage compression bin in a sliding mode and connected with a second driving mechanism, the pressing plate is arranged between the outlet of the material pipe and the end of the second-stage compression bin in an initial state, a proximity switch (4) is arranged on the other side of the second-stage compression bin, a scrap collecting box is arranged below the other end of the second-stage compression bin, a door body is arranged at the bottom of the other end of the second-stage compression bin, and the door body is connected with a third driving mechanism; and the weighing sensor, the proximity switch, the pneumatic vibrator, the first driving mechanism, the second driving mechanism, the third driving mechanism and the negative pressure fan are all electrically connected with the PLC control cabinet.
2. An automatic chip collection device for a numerical control machine according to claim 1, wherein the bottom of the push plate (1) is provided with a brush extending in the length direction.
3. An automatic chip collection device for numerical control machine tools according to claim 1 or 2, characterized in that the second driving mechanism is a compression cylinder (8).
4. An automatic chip collection device for a numerical control machine according to claim 1 or 2, characterized in that the third driving mechanism is a door-opening cylinder (5).
CN202222138571.4U 2022-08-15 2022-08-15 Automatic cutting scrap collecting device for numerical control machine tool Active CN217914277U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222138571.4U CN217914277U (en) 2022-08-15 2022-08-15 Automatic cutting scrap collecting device for numerical control machine tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222138571.4U CN217914277U (en) 2022-08-15 2022-08-15 Automatic cutting scrap collecting device for numerical control machine tool

Publications (1)

Publication Number Publication Date
CN217914277U true CN217914277U (en) 2022-11-29

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Family Applications (1)

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CN202222138571.4U Active CN217914277U (en) 2022-08-15 2022-08-15 Automatic cutting scrap collecting device for numerical control machine tool

Country Status (1)

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CN (1) CN217914277U (en)

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