CN217904567U - Remote operation and maintenance monitoring device for permanent magnet coupler - Google Patents
Remote operation and maintenance monitoring device for permanent magnet coupler Download PDFInfo
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- CN217904567U CN217904567U CN202221068970.1U CN202221068970U CN217904567U CN 217904567 U CN217904567 U CN 217904567U CN 202221068970 U CN202221068970 U CN 202221068970U CN 217904567 U CN217904567 U CN 217904567U
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 11
- 238000012423 maintenance Methods 0.000 title claims description 9
- 230000008878 coupling Effects 0.000 claims abstract description 28
- 238000010168 coupling process Methods 0.000 claims abstract description 28
- 238000005859 coupling reaction Methods 0.000 claims abstract description 28
- 230000000007 visual effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 5
- 230000005236 sound signal Effects 0.000 claims description 2
- 238000013480 data collection Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract 1
- 230000002159 abnormal effect Effects 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Abstract
The utility model discloses a long-range fortune dimension monitoring device of permanent magnet coupling, including a scene industrial computer that is used for data collection, send instruction, the scene industrial computer is connected with the AD converter, the AD converter is connected with three temperature sensor, the AD converter still is connected with noise sensor, the scene industrial computer still is connected with the circuit breaker, the scene industrial computer still is connected with audible-visual annunciator, the scene industrial computer still is connected with the vibration signal collector that is used for gathering, saving, transmission vibration information, the vibration signal collector is connected with the vibration sensor, the scene industrial computer still is connected with the router that is used for receiving and forwardding data, the router is connected with the long-range industrial computer that is used for fortune dimension control site information. The utility model has the advantages that: the working state of the permanent magnet coupler can be remotely monitored in real time and controlled, the possible fault problem can be timely found and solved, and the service cycle of equipment is prolonged.
Description
Technical Field
The utility model relates to a remote monitoring equipment technical field especially relates to a permanent magnet coupling's long-range fortune dimension monitoring device.
Background
The operation of the permanent magnet coupling is a motion process in a mechanical dynamic state for a long time, so that the conditions of vibration, heating and the like of equipment cannot be avoided. In the working site of the conventional permanent magnet coupler, the polling personnel is mostly arranged to perform on-site timing polling. If the temperature of the equipment is too high, the vibration frequency is abnormal or abnormal noise occurs, the traditional inspection mode cannot find and process the problem in time, and finally the equipment can be damaged.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can monitor the operating condition of permanent magnet coupling and carry out the device of control remotely in real time.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a long-range fortune dimension monitoring device of permanent magnet coupling, includes a scene industrial computer that is used for data collection, send instruction, the scene industrial computer is connected with the AD converter that can turn into the data volume with the analog quantity, the AD converter is connected with the three temperature sensor who is used for gathering permanent magnet coupling surface temperature data, the AD converter still is connected with the noise transducer who is used for gathering permanent magnet coupling sound signal, the scene industrial computer still is connected with and can accepts the instruction of scene industrial computer, the circuit breaker of cutting off whole device power, the scene industrial computer still is connected with and can accepts the audible-visual annunciator of instruction, real-time alarm signal of sending of scene industrial computer, the scene industrial computer still is connected with the vibration signal collector who is used for gathering, saving, transmitting vibration information, the vibration signal collector is connected with the vibration sensor who is used for gathering the coupling rotation in-process vibration information, the vibration sensor is installed on the permanent magnet coupling, the scene industrial computer still is connected with the router that is used for receiving and retransmitting data, the router is connected with the long-range industrial computer that is used for fortune dimension control on-site information.
Preferably, the field industrial personal computer and the AD converter are both provided with RS232 interfaces and are connected through data lines.
Preferably, the on-site industrial personal computer is provided with an RS485 bus interface, the vibration signal collector, the circuit breaker and the audible and visual alarm are all provided with RS485 interfaces and are respectively connected with the RS485 bus interface through data lines.
Preferably, the interface of the field industrial personal computer is connected with the interface of the router through a network cable.
Preferably, the remote industrial computer is further connected with a touch LCD display used for displaying sensor data and the working state of the circuit breaker, and the touch LCD display is connected with the remote industrial computer through a VGA interface and a data line.
The utility model has the advantages that: the remote industrial personal computer can monitor and control the permanent magnet coupler in real time; meanwhile, the field industrial personal computer judges whether the collected information such as the surface temperature, the vibration frequency and the noise intensity of the permanent magnet coupler exceeds preset temperature, vibration and noise threshold values or not, and then automatically controls the circuit breaker and the acousto-optic alarm. The problem of possible faults can be found and solved in time, and the service cycle of the equipment is prolonged.
Drawings
Fig. 1 is a schematic structural diagram of a remote operation and maintenance monitoring device of a permanent magnet coupler according to the present invention;
wherein: the system comprises a permanent magnet coupling 10, a temperature sensor 12, a temperature sensor 14, a temperature sensor 16, a data line 18, a noise sensor 20, a vibration sensor 22, a vibration signal collector 24, an AD converter 26, an on-site industrial personal computer 28, a 232 interface 30, a 485 interface 32, a circuit breaker 34, an audible and visual alarm 36, an Ethernet interface 38, a router 40, a remote industrial personal computer 42, a touch type LCD display 44, a VGA interface 46, an RS485 bus interface 48 and a local area network interface 50.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
As shown in fig. 1, a remote operation and maintenance monitoring device for a permanent magnet coupling includes a field industrial personal computer 28 for collecting data such as surface temperature, vibration frequency, and noise intensity of the permanent magnet coupling. The field industrial personal computer 28 is connected with an AD converter 26. The AD converter 26 is connected with a temperature sensor 12 for collecting the temperature of the upper surface of the permanent magnet coupling, a temperature sensor 14 for the temperature of the front surface and a temperature sensor 16 for the temperature of the right surface, the AD converter 26 is also connected with a noise sensor 20 for collecting the noise intensity of the permanent magnet coupling, and the AD converter 26 converts the analog quantity output by the temperature sensor 12, the temperature sensor 14, the temperature sensor 16 and the noise sensor 20 into digital quantity. The field industrial personal computer 28 is also connected with a circuit breaker 34, and the circuit breaker 34 can receive a starting instruction of the field industrial personal computer 28. The field industrial personal computer 28 is also connected with an audible and visual alarm 36, and the audible and visual alarm 36 can receive a starting instruction of the field industrial personal computer 28 and send out a warning signal through sound and light under a preset condition. The field industrial personal computer 28 is also connected with a vibration signal collector 24, and the vibration signal collector 24 can be used for collecting, storing and transmitting vibration information. The vibration signal collector 24 is connected with a vibration sensor 22, and the vibration sensor is installed on the permanent magnet coupling 10. The field industrial personal computer 28 is also connected with a router 40, and the router 40 can be used for receiving and forwarding data. The router 40 is connected with a remote industrial personal computer 42 which can be used for operation and maintenance monitoring of site information.
Further, the field industrial personal computer 28 and the AD converter 26 are both provided with RS232 interfaces 30, and the two RS232 interfaces 30 are connected through the data line 18. The input voltage of the AD converter 26 is 0-5V, the conversion precision is 12 bits, and the real-time performance can reach 20Hz.
Further, the field industrial personal computer 28 is provided with an RS485 bus interface 32, the vibration signal collector 24, the circuit breaker 34 and the audible and visual alarm 36 are all provided with the RS485 bus interface 32, and the three RS485 interfaces 32 are respectively connected with an RS485 bus interface 48 through data lines 18. The vibration signal collector 24 needs to work stably at 0-50 ℃; the circuit breaker 34 is an intelligent circuit breaker, and can realize circuit breaking under a predetermined condition; the audible and visual alarm 36 emits an alarm signal by sound and light under predetermined conditions.
Further, the field industrial personal computer 28 is connected to the router 40 through a network line. The field industrial personal computer 28 transmits the collected various information to the router 40.
Further, the router 40 is connected to a remote industrial personal computer 42 through ethernet. The router 40 remotely transmits the field data to the remote industrial personal computer 42 in real time.
Further, the remote industrial personal computer 42 is further connected with a touch type LCD display 44 for displaying sensor data and output voltage, the touch type LCD display 44 and the remote industrial personal computer 42 are both provided with VGA interfaces 46, and the two VGA interfaces 46 are connected through the data line 18. The touch-sensitive LCD display 44 is of a general type.
The above structure is that the temperature sensor 12, the temperature sensor 14, and the temperature sensor 16 are respectively closely attached to the upper surface, the front surface, and the right surface of the permanent magnet coupling 10, the noise sensor 20 is installed near the permanent magnet coupling 10, and the vibration sensor 22 is installed on the permanent magnet coupling 10, and when information such as the surface temperature, the vibration frequency, and the noise intensity of the permanent magnet coupling 10 is abnormal, the abnormal information is transmitted to the field industrial personal computer 28. The field industrial personal computer 28 sends a control command according to the signal to control the circuit breaker 34 to be started, so that the permanent magnet coupler is powered off to stop working, and the field industrial personal computer 28 also starts the audible and visual alarm 36 to give out a warning signal through sound and light to prompt a worker that equipment fails. Meanwhile, all information collected by the on-site industrial personal computer 28 is transmitted to the remote industrial personal computer 42 through the router 40, so that the industrial personal computer 42 can remotely monitor and control the on-site in real time.
The utility model discloses used temperature sensor, noise acceleration and vibration sensor etc. all are the ripe product of industry.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. The utility model provides a long-range fortune dimension monitoring device of permanent magnet coupling, includes a scene industrial computer that is used for data acquisition, send instruction, its characterized in that: the utility model discloses a coupling rotation process, including on-the-spot industrial computer, the on-the-spot industrial computer is connected with the AD converter that can turn into the analog quantity data volume, the AD converter is connected with the three temperature sensor who is used for gathering permanent magnet coupling surface temperature data, the AD converter still is connected with the noise sensor who is used for gathering permanent magnet coupling sound signal, the on-the-spot industrial computer still is connected with and accepts the instruction of on-the-spot industrial computer, cut off the circuit breaker of whole device power, the on-the-spot industrial computer still is connected with and accepts the instruction of on-the-spot industrial computer, the audible-visual annunciator that sends alarm signal in real time, the on-the-spot industrial computer still is connected with the vibration signal collector that is used for gathering, storing, transmitting vibration information, the vibration signal collector is connected with the vibration sensor who is arranged in gathering the coupling rotation process vibration information, the vibration sensor is installed on permanent magnet coupling, the on-the-spot industrial computer still is connected with the router that is used for receiving and retransmitting data, the router is connected with the remote industrial computer that is used for operation and maintenance control scene information.
2. The remote operation and maintenance monitoring device of the permanent magnet coupling according to claim 1, characterized in that: the field industrial personal computer and the AD converter are provided with RS232 interfaces and are connected through data lines.
3. The remote operation and maintenance monitoring device of the permanent magnet coupling according to claim 1, characterized in that: the field industrial personal computer is provided with an RS485 bus interface, and the vibration signal collector, the circuit breaker and the audible and visual alarm are all provided with RS485 interfaces and are respectively connected with the RS485 bus interface through data lines.
4. The remote operation and maintenance monitoring device of the permanent magnet coupling according to claim 1, characterized in that: the remote industrial personal computer is further connected with a touch type LCD display used for displaying sensor data and the working state of the circuit breaker, and the touch type LCD display is connected with the remote industrial personal computer through a VGA interface and a data line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221068970.1U CN217904567U (en) | 2022-05-06 | 2022-05-06 | Remote operation and maintenance monitoring device for permanent magnet coupler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221068970.1U CN217904567U (en) | 2022-05-06 | 2022-05-06 | Remote operation and maintenance monitoring device for permanent magnet coupler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217904567U true CN217904567U (en) | 2022-11-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221068970.1U Expired - Fee Related CN217904567U (en) | 2022-05-06 | 2022-05-06 | Remote operation and maintenance monitoring device for permanent magnet coupler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217904567U (en) |
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2022
- 2022-05-06 CN CN202221068970.1U patent/CN217904567U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221125 |
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| CF01 | Termination of patent right due to non-payment of annual fee |