CN217888849U - Upper calender roll cleaning device of calender - Google Patents
Upper calender roll cleaning device of calender Download PDFInfo
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- CN217888849U CN217888849U CN202222227801.4U CN202222227801U CN217888849U CN 217888849 U CN217888849 U CN 217888849U CN 202222227801 U CN202222227801 U CN 202222227801U CN 217888849 U CN217888849 U CN 217888849U
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- water
- calender roll
- water collecting
- roll cleaning
- upper calender
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Abstract
The utility model discloses an upper calender roll belt cleaning device of calender, including support, drive guide rail subassembly, a plurality of flushing assembly, a plurality of water collecting component, drive guide rail subassembly is connected the support can realize reciprocating motion's flushing assembly, water collecting component and all connect drive guide rail subassembly, water collecting component's end contact connects the outer disc of upper calender roll, water collecting component is located flushing component's below. The utility model has the advantages that: the mode that the plurality of flushing assemblies replace manual cleaning is adopted, so that the efficiency is improved, the machine does not need to be stopped, the production process is not delayed, the plurality of flushing assemblies can clean the upper calendering roller in the whole surface, and dead angles are avoided; the subassembly that catchments is collected sewage, avoids a large amount of water to flow in the material area, influences the glass quality.
Description
Technical Field
The utility model relates to a glass production technical field especially relates to a belt cleaning device of calender.
Background
The calender is a key device for photovoltaic glass production and molding, is used as an accessory device of the calender, and is a standard for judging the efficiency and quality of one calender by improving the continuous working time of the calender to the maximum extent in the normal and continuous production process of a glass production line.
However, in the glass production process, the calendering rolls are inevitably attached with impurities and the like, and then the quality of the produced glass is affected, so the calendering rolls need to be cleaned regularly, and the traditional method is to disassemble the calendering rolls after an isostatic pressing machine is replaced, and then clean the calendering rolls. However, the mode is only limited to shutdown operation, firstly, the calender rolls cannot be cleaned in time, the glass quality is affected, and in addition, if sundries are more, the calender rolls need to be shut down for cleaning, the glass production efficiency is affected, so that the problems that the existing cleaning mode for the calender rolls cannot be cleaned in time and the production efficiency is reduced are solved.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms part of the prior art that is already known to a person skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that: how to solve present to calendering roller wash the mode inefficiency, influence glass's production efficiency's problem.
The utility model discloses a following technical means realizes solving above-mentioned technical problem:
last calender roll belt cleaning device of calender includes support, drive guide rail set spare, a plurality of subassembly that catchments that washes, drive guide rail set spare is connected the support can realize that reciprocating motion's washing subassembly, the subassembly that catchments all connect drive guide rail set spare, the end contact of the subassembly that catchments connects the outer disc of calender roll, the subassembly that catchments is located wash the below of subassembly.
The utility model discloses during the use, fix the support on the rocking arm of calender, be located one side of top calender roll, and the top of glass transfer chain, drive guide rail assembly moves and can realize flushing assembly and the axis direction reciprocating motion of subassembly edge top calender roll that catchments, flushing assembly washes top calender roll, the water that washes the completion down flows along top calender roll, catchment assembly collects sewage and discharges, catchment assembly can reduce water on the one hand and stay on glass, if a large amount of sewage are detained on the material belt, produce the crackle easily after next step gets into the annealing kiln, influence the glass quality. The utility model has the advantages that the plurality of flushing assemblies replace the manual cleaning mode, the efficiency is improved, the machine does not need to be stopped, the production process is not delayed, the plurality of flushing assemblies can clean the upper calendering roller completely, and dead angles are avoided; the subassembly that catchments is collected sewage, avoids a large amount of water to flow in the material area, influences the glass quality.
Preferably, the driving guide rail assembly comprises a motor, a screw rod and a guide rod, the motor is connected with the support, the screw rod is connected with the support, the guide rod is connected with the support, and the screw rod is parallel to the guide rod.
Preferably, the flushing assembly comprises a moving seat, a water spraying pipe and a water inlet pipe, the moving seat is connected with the driving guide rail assembly, the water spraying pipe is connected with the moving seat, the water inlet pipe is connected with the moving seat, and a communication hole for communicating the water spraying pipe with the water inlet pipe is formed in the moving seat.
The screw rod is driven to rotate through the rotation of the motor, the screw rod is connected with the screw thread of the movable seat, and the movable seat can uniformly move along the guide rod under the limiting action of the guide rod to drive the water spraying pipe to horizontally move, so that the upper calendering roller is flushed in the horizontal direction; because water flows down along the upper calendering roll after washing, the water collecting component and the washing component synchronously move horizontally.
Preferably, when there are a plurality of the water spray pipes, the plurality of the water spray pipes are connected to the movable base in parallel in the axial direction of the upper roll.
Preferably, the end of the water spray pipe is connected with a fan-shaped spray head.
Fan-shaped shower nozzle can realize evenly spraying on last calendering roller, makes things convenient for the cleaning personnel to wash last calendering roller to regularly inspect the water of input for the demineralized water after handling to the nozzle, prevent to block up fan-shaped nozzle after the scale deposit, fan-shaped nozzle's spray angle mainly has 65 °, 95 °, 110 multiple specification.
Preferably, a ball valve is arranged on the water inlet pipe.
Preferably, the water collecting assembly comprises a telescopic rod, a water collecting tank and a water outlet pipe, one end of the telescopic rod is connected with the movable seat in a rotatable mode, the water collecting tank is connected with the other end of the telescopic rod, and the water outlet pipe is connected with the water collecting tank.
The telescopic link is convenient for adapt to the last calendering roller of different external diameters, and the telescopic link can the pivoted be connected, can carry out the angle of the regulation water catch bowl of adaptability, and the water that is left by last calendering roller can be collected to the water catch bowl, reduces a large amount of water and detains on last calendering roller and material area, and the water that reduces to detain produces harmful effects to the material area.
Preferably, one end of the telescopic rod is an inserting plate, a slot is formed below the movable seat, and the inserting plate is inserted into the slot and connected through a locking bolt and nut assembly.
Preferably, the subassembly that catchments still includes the arc, the back of arc can the pivoted be connected the one end of telescopic link, the water catch bowl is connected the bottom of arc.
Preferably, the connection wiper that the medial surface of arc can be dismantled, the medial surface of arc includes a plurality of diversion channels with the water catch bowl intercommunication.
The arc-shaped plate is matched with the shape of the upper calendering roll, so that the fitting degree of the water collecting assembly and the upper calendering roll is improved, and more water can be collected conveniently; the wiper can be the sponge, can absorb the water that leaves after the washing on the one hand, and the sponge absorbs full water back, can flow in the water catch bowl along the diversion channel, reduces water still by the water catch bowl with last calendering roller between the booth clearance leave the material area on, can also carry out the secondary to the surface of last calendering roller on the one hand and clear up, relies on the frictional force of last calendering roller and sponge, gets rid of more stubborn attachment, improves the effect of clearance.
The utility model has the advantages that:
(1) The utility model discloses during the use, fix the support on the rocking arm of calender, be located one side of calender roll, and the top of glass transfer chain, drive guide rail assembly action can realize flushing assembly and the axis direction reciprocating motion of water collecting component along last calender roll, flushing assembly washes last calender roll, the water of washing the completion down flows along last calender roll, water collecting component collects sewage and discharges, water collecting component can reduce on the one hand and stay on glass, if a large amount of sewage are detained on the material belt, produce the crackle easily after next step gets into the annealing kiln, influence the glass quality. The utility model discloses a plurality of washing subassemblies replace the mode of manual cleaning, and efficiency promotes, and need not to shut down, can not hinder the production process, and a plurality of washing subassemblies can wash the calendering roller on the whole face, avoid the dead angle; the water collecting assembly collects sewage, so that the influence of a large amount of water on the glass quality caused by the inflow of a large amount of water into the material belt is avoided;
(2) The screw rod is driven to rotate through the rotation of the motor, the screw rod is connected with the screw thread of the movable seat, and the movable seat can uniformly move along the guide rod under the limiting action of the guide rod to drive the water spray pipe to horizontally move, so that the upper calendering roller is washed in the horizontal direction; because water flows down along the upper calendering roll after washing, the water collecting component and the washing component synchronously move horizontally;
(3) The fan-shaped spray head can be uniformly sprayed on the upper calendering roll, so that cleaning personnel can conveniently clean the upper calendering roll, the water input by periodically checking the spray nozzle is softened water after treatment, the fan-shaped spray nozzle is prevented from being blocked after scaling, and the spray angle of the fan-shaped spray nozzle mainly has various specifications of 65 degrees, 95 degrees and 110 degrees;
(4) The telescopic rod is convenient to adapt to upper calendering rollers with different outer diameters, the telescopic rod can be rotatably connected, the angle of the water collecting tank can be adaptively adjusted, the water collecting tank can collect water left by the upper calendering rollers, a large amount of water is prevented from being retained on the upper calendering rollers and the material belt, and adverse effects of the retained water on the material belt are reduced;
(5) The arc plate is matched with the shape of the upper calendering roll, so that the fitting degree of the water collecting assembly and the upper calendering roll is improved, and more water can be collected conveniently; the wiper can be the sponge, can absorb the water that leaves after the washing on the one hand, and the sponge absorbs full water back, can flow in the water catch bowl along the diversion channel, reduces water still by the water catch bowl with last calendering roller between the booth clearance leave the material area on, can also carry out the secondary to the surface of last calendering roller on the one hand and clear up, relies on the frictional force of last calendering roller and sponge, gets rid of more stubborn attachment, improves the effect of clearance.
Drawings
Fig. 1 is a schematic structural diagram of an upper calender roll cleaning device of a calender in a second embodiment of the present invention;
fig. 2 is a schematic structural diagram of an upper calender roll cleaning device of a calender in an embodiment of the present invention;
fig. 3 is a schematic working diagram of an upper calender roll cleaning device of the calender according to the embodiment of the present invention;
fig. 4 is a schematic structural diagram of an upper calender roll cleaning device of a calender in an embodiment of the present invention;
fig. 5 is a schematic working diagram of an upper calender roll cleaning device of a calender in an embodiment two of the present invention;
the reference numbers in the figures:
1. a support; 11. a chute;
2. a drive rail assembly; 21. a screw rod; 22. a guide bar; 23. a guide rail;
3. flushing the assembly; 31. a movable seat; 32. a water spray pipe; 33. a water inlet pipe;
4. a water collection assembly; 41. a telescopic rod; 42. an arc-shaped plate; 43. a water collection tank; 44. a water outlet pipe;
5. an upper calendering roll;
6. a lower calendering roll;
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the embodiments of the present invention are clearly and completely described below in combination with the technical solution of the embodiments of the present invention, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1, last calender roll belt cleaning device of calender includes support 1, drive guide rail set spare 2, a plurality of washing unit spare 3, a plurality of water collecting component 4, drive guide rail set spare 2 is connected support 1, and washing unit spare 3, the water collecting component 4 that can realize reciprocating motion are all connected drive guide rail set spare 2, water collecting component 4's tip contact is connected and is gone up the excircle face of calender roll 5, water collecting component 4 is located washing unit spare 3's below.
Specifically, support 1 comprises horizontal plate and two vertical boards, and the both ends of horizontal plate are connected to vertical board, and drive guide rail set spare 2 is connected on support 1.
This embodiment, drive guide rail set spare 2 includes motor, lead screw 21, guide bar 22, the bottom of motor can be through mode fixed connection such as bolt be located vertical board outside on the horizontal plate of support 1, two vertical boards of connection that the bearing can be pivoted are passed through at the both ends of lead screw 21, the vertical board of both ends fixed connection of guide bar 22, lead screw 21 with guide bar 22 is parallel, and lead screw 21 is located the top of guide bar 22.
The flushing assembly 3 comprises a moving seat 31, a water spraying pipe 32 and a water inlet pipe 33, the upper portion of the moving seat 31 is connected with a screw rod 21, the lower portion of the moving seat 31 is penetrated through by a guide rod 22, the moving seat 31 is in threaded connection with the screw rod 21, the screw rod 21 is driven to rotate through the rotation of a motor, the screw rod 21 is in threaded connection with the moving seat 31, and the guide rod 22 has a limiting effect, so that the moving seat 31 can move uniformly along the guide rod 22. The spray pipe 32 is a rigid pipe, the spray pipe 32 is connected with the upper part of the movable seat 31, the water inlet pipe 33 is connected with the movable seat 31, and a communication hole for communicating the spray pipe 32 and the water inlet pipe 33 is arranged in the movable seat 31; needless to say, the water spray pipe 32 and the water inlet pipe 33 may be fixed to the movable base 31 without providing the communication hole.
The end of the spray pipe 32 is connected with a fan-shaped spray head. Fan-shaped shower nozzle can realize evenly spraying on last calendering roller 5, makes things convenient for the cleaning personnel to wash last calendering roller 5 to regularly inspect the water of input for the demineralized water after handling to the nozzle, prevent to block up fan-shaped nozzle after the scale deposit, fan-shaped nozzle's injection angle mainly has 65 °, 95 °, 110 multiple specification.
And a ball valve is arranged on the water inlet pipe 33, so that the water inlet amount is convenient to control.
The spray pipes 32 in fig. 1, 2, and 3 are only provided with one, in the actual use process, the spray pipes 32 are multiple, and can be provided with multiple parallel spray pipes 32 on one movable seat 31, similar to an "E" shape, or can be realized by providing multiple movable seats 31, each movable seat 31 is connected with at least one spray pipe 32, water can be supplied by the same water inlet pipe 33, or by multiple water inlet pipes 33, the adjacent movable seats 31 are uniformly distributed at intervals, and in short, the multiple spray pipes 32 are parallel along the axial direction of the upper calender roll 5.
The moving seat 31 drives the water spraying pipe 32 to move horizontally, so that the upper calendering roller 5 is flushed in the horizontal direction; because water flows down along the upper calendering roll 5 after washing, the water collecting component 4 and the washing component 3 synchronously move horizontally.
The water collecting component 4 comprises an expansion link 41, an arc-shaped plate 42, a water collecting tank 43 and a water outlet pipe 44, one end of the expansion link 41 is connected with the movable seat 31 in a rotatable manner, the back of the arc-shaped plate 42 is fixed with the expansion link 41 in a rotatable manner, the water collecting tank 43 is connected with the bottom of the arc-shaped plate 42, and the water outlet pipe 44 is connected with the water collecting tank 43.
The telescopic rod 41 is selected from the telescopic rods in the prior art, and the length of the telescopic rod 41 can be changed, so that the telescopic rod is convenient to adapt to upper calendering rollers 5 with different outer diameters; the one end of telescopic link 41 be the picture peg the below of removing seat 31 includes the slot, the picture peg inserts in the slot to connect through lock bolt nut component, when needing to adjust the angle of telescopic link 41, loosen the nut and rotate telescopic link 41 to suitable angle after, it can to tighten the nut again. The connection that can rotate of telescopic link 41 can carry out the angle of the regulation arc 42 of adaptability and water catch bowl 43, and water that water catch bowl 43 can be collected and is left by last calendering roller 5 reduces a large amount of water and detains on last calendering roller 5 and material area, and the water that reduces to detain produces harmful effects to the material area.
The structure of the water collection tank 43 is not limited, and the water collection tank has a certain depth, can form a certain container, and can collect water.
In this embodiment, the inner side of the arc-shaped plate 42 may be detachably connected to the wiping member, and the inner side of the arc-shaped plate 42 includes a plurality of water guiding grooves communicated with the water collecting groove 43.
The arc-shaped plate 42 is used for adapting the shape of the upper calendering roll 5, so that the fitting degree of the water collecting component 4 and the upper calendering roll 5 is improved, and more water can be collected conveniently.
The wiper can be the sponge, can absorb the water that leaves after the washing on the one hand, and the sponge absorbs full water back, can flow in water catch bowl 43 along the diversion trench, and reduction water still has been left the material by the booth clearance between water catch bowl 43 and the last calendering roller 5 and has taken, can also carry out the secondary to the surface of last calendering roller 5 on the one hand and clear up, relies on the frictional force of last calendering roller 5 and sponge, gets rid of more stubborn deposit, improves the effect of clearance.
As shown in fig. 3, when the present embodiment is used, the bracket 1 is fixed on the rotating arm of the calender and located on one side of the upper calender roll 5 and above the glass conveying line, the motor drives the screw rod 21 to rotate, the movable seat 31 is driven to move horizontally, the ball valve is opened, the softened water enters the water spray pipe 32 through the water inlet pipe 33 and is sprayed out from the fan-shaped spray head, the attachments on the upper calender roll 5 are washed away, the washed water flows downwards along the upper calender roll 5 after the water is left on the upper calender roll 5 and is driven to move downwards by the rotation of the upper calender roll 5, the sponge can perform secondary wiping on the upper calender roll 5 and absorb the water, and the sponge is discharged through the water outlet pipe 44 along the water collecting groove 43 of the water guiding groove after being washed completely. Therefore, the water collecting component 4 can reduce water remaining on the glass, and if a large amount of sewage stays on the material belt, cracks are easy to generate after the sewage enters the annealing kiln next step, and the quality of the glass is influenced.
In the embodiment, the plurality of flushing assemblies 3 replace a manual cleaning mode, so that the efficiency is improved, the machine does not need to be stopped, the production process is not delayed, the plurality of flushing assemblies 3 can clean the upper calendering roller 5 in a full-face mode, and dead corners are avoided; water collection component 4 collects sewage, avoids a large amount of water to flow into the material area, influences the glass quality.
Example two:
as shown in fig. 4 and 5, the present embodiment is different from the first embodiment in that: the drive rail assembly 2 in this embodiment is different from the first embodiment.
In this embodiment, the top surface of the support 1 has a sliding groove 11, the bottom of the driving rail assembly 2 has a rail 23, the rail 23 can move in the sliding groove 11 along the axial direction of the upper calender roll 5, and the power member for driving the rail 23 to move along the sliding groove 11 can be an air cylinder, a hydraulic cylinder, or the like.
In this embodiment, the bracket 1 may have only one horizontal plate, and does not need to be provided with a vertical plate.
The guide rail top is fixing base 45, can be at the inside one end steel pipe that embeds of fixing base 45, spray pipe 32 and this steel pipe intercommunication, steel pipe and oral siphon 33 intercommunication, the one end of telescopic link 41 still can pivoted be connected with the outside of fixing base 45. The fixing base 45 may be a section of concave pipe, and the embodiment does not limit the specific structure thereof, and the water spraying pipe 32 and the telescopic rod 41 may be fixed.
Three spray pipes 32 and three water collecting assemblies 4 are arranged on the guide rail 23 side by side, and the guide rail 23 is driven to reciprocate along the sliding groove 11 through the expansion and contraction of the cylinder, so that the upper calendering roller 5 can be cleaned.
The present embodiment provides another way for the water spray pipe 32 and the water collecting assembly 4 to move along the horizontal axis of the upper rolling roll 5, but the present embodiment is not limited to other structures that can realize the movement of the water spray pipe 32 and the water collecting assembly 4 along the horizontal axis of the upper rolling roll 5, and can be applied to the present application as long as the movement of the water spray pipe 32 and the water collecting assembly 4 along the horizontal axis of the upper rolling roll 5 can be realized.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (10)
1. The upper calender roll cleaning device of the calender is characterized by comprising a support, a driving guide rail assembly, a plurality of flushing assemblies and a plurality of water collecting assemblies, wherein the driving guide rail assembly is connected with the support, the flushing assemblies and the water collecting assemblies which can realize reciprocating motion are connected with the driving guide rail assembly, the end part of the water collecting assembly is in contact with the outer circular surface of the upper calender roll, and the water collecting assembly is located below the flushing assemblies.
2. The upper calender roll cleaning device of claim 1, wherein the drive rail assembly comprises a motor, a lead screw, and a guide rod, the motor is connected with the bracket, the lead screw is connected with the bracket, the guide rod is connected with the bracket, and the lead screw is parallel to the guide rod.
3. The upper calender roll cleaning device of claim 1, wherein the flushing assembly comprises a movable seat, a water spray pipe and a water inlet pipe, the movable seat is connected with the driving guide rail assembly, the water spray pipe is connected with the movable seat, the water inlet pipe is connected with the movable seat, and a communication hole for communicating the water spray pipe and the water inlet pipe is formed in the movable seat.
4. The upper calender roll cleaning apparatus of claim 3, wherein when the number of the water jet pipes is plural, the plural water jet pipes are connected to the movable base in parallel in the axial direction of the upper calender roll.
5. The upper calender roll cleaning apparatus of claim 3, wherein the end of the water spray pipe is connected with a fan-shaped nozzle.
6. The upper calender roll cleaning apparatus of claim 3, wherein the water inlet pipe is provided with a ball valve.
7. The upper calender roll cleaning device of claim 3, wherein the water collecting assembly comprises a telescopic rod, a water collecting tank and a water outlet pipe, one end of the telescopic rod is rotatably connected with the movable seat, the water collecting tank is connected with the other end of the telescopic rod, and the water outlet pipe is connected with the water collecting tank.
8. The upper calender roll cleaning apparatus of claim 7, wherein one end of the telescopic bar is an insert plate, and the lower portion of the movable base includes a slot, and the insert plate is inserted into the slot and connected by a lock bolt and nut assembly.
9. The upper calender roll cleaning device of claim 7, wherein the water collecting assembly further comprises an arc plate, the back surface of the arc plate is rotatably connected with one end of the telescopic rod, and the water collecting tank is connected with the bottom end of the arc plate.
10. The upper calender roll cleaning apparatus of claim 9, wherein the inner side of the arcuate plate includes a plurality of water-directing grooves in communication with the water collection trough.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222227801.4U CN217888849U (en) | 2022-08-23 | 2022-08-23 | Upper calender roll cleaning device of calender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222227801.4U CN217888849U (en) | 2022-08-23 | 2022-08-23 | Upper calender roll cleaning device of calender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217888849U true CN217888849U (en) | 2022-11-25 |
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ID=84143332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222227801.4U Active CN217888849U (en) | 2022-08-23 | 2022-08-23 | Upper calender roll cleaning device of calender |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217888849U (en) |
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2022
- 2022-08-23 CN CN202222227801.4U patent/CN217888849U/en active Active
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