CN217888273U - Intelligent limit emission reduction superfine crushing system - Google Patents
Intelligent limit emission reduction superfine crushing system Download PDFInfo
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- CN217888273U CN217888273U CN202221868084.7U CN202221868084U CN217888273U CN 217888273 U CN217888273 U CN 217888273U CN 202221868084 U CN202221868084 U CN 202221868084U CN 217888273 U CN217888273 U CN 217888273U
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- 230000009467 reduction Effects 0.000 title claims abstract description 15
- 238000002955 isolation Methods 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims abstract description 16
- 241000220317 Rosa Species 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 238000001816 cooling Methods 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 16
- 229920000642 polymer Polymers 0.000 claims description 5
- 230000001502 supplementing effect Effects 0.000 claims description 5
- 239000007789 gas Substances 0.000 abstract description 15
- 238000000227 grinding Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 10
- 238000013461 design Methods 0.000 abstract description 8
- 239000002912 waste gas Substances 0.000 abstract description 6
- 239000013589 supplement Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 238000013022 venting Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012254 powdered material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
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Abstract
The utility model provides an intelligence limit reduces discharging superfine grinding system, is including the isolation room of seting up air outlet and air intake, the inside of keeping apart the room is provided with superfine pulverizer, is connected with the circulation tuber pipe on superfine pulverizer's the discharge gate, the circulation tuber pipe wear out to the outside of keeping apart the room from the air outlet to be connected with dust collector, circulating fan and rose box in proper order, its tip communicates with each other with the air intake of keeping apart the room. The superfine grinding system of this design can satisfy the exhaust-gas treatment of one or many superfine grinders simultaneously, realizes the limit emission reduction function of waste gas. Compared with the prior art, the design selects to connect the ultrafine grinder and other equipment in series, so that the arrangement is more convenient; in addition, the tail gas of this design is after handling, lets in earlier and keeps apart the room and store, and does not directly dock with superfine pulverizer, therefore the operator can pass through the external adjustment, makes the air total amount in keeping apart the room can satisfy in the required air total amount of new material.
Description
Technical Field
The utility model relates to an intelligence limit reduces discharging superfine crushing system belongs to exhaust-gas treatment technical field.
Background
In the current feed production process, the ultramicro crushing link is a production link which can generate a large amount of waste gas, so that a plurality of ultramicro crushing process lines are often arranged in a feed factory and used for circularly treating the waste gas. The traditional superfine grinding system mainly utilizes a large number of air network pipelines to connect the superfine grinding machine and the dust removal system, the whole structure is messy, and the superfine grinding system is not easy to arrange in a factory; in addition, in the existing ultrafine grinding system, generally, the treated tail gas is directly recycled inside the ultrafine grinder through an air pipe, but the ultrafine grinder cannot grind the same material all the time, when the ultrafine grinder is ready to grind new materials, the total amount of air required to be introduced may also be properly increased or decreased, however, if the air speed and the air intake are regulated in a trade, the material being ground may be affected to a certain extent, the existing grinding state is damaged, and the yield of the product is reduced, so that the existing ultrafine grinding system still has certain inconvenience in use.
SUMMERY OF THE UTILITY MODEL
The utility model provides an intelligence limit reduces discharging superfine crushing system to above-mentioned prior art not enough.
In order to achieve the purpose, the utility model adopts the technical proposal that: the utility model provides an intelligence limit reduces discharging superfine grinding system, is including the isolation room of seting up air outlet and air intake, the inside of keeping apart the room is provided with superfine pulverizer, is connected with the circulation tuber pipe on superfine pulverizer's the discharge gate, the circulation tuber pipe wear out to the outside of keeping apart the room from the air outlet to be connected with dust collector, circulating fan and rose box in proper order, its tip communicates with each other with the air intake of keeping apart the room, the exit of rose box is provided with air cooler, and air cooler leads to pipe assembly and is connected with a set of liquid circulation cooling structure.
Preferably, the liquid circulation cooling structure comprises a water tank and a cooling tower, and the water tank, the cooling tower and the air cooler are connected through a water pipe assembly.
Preferably, the liquid circulation cooling structure comprises a water tank and a heat pump unit, and the water tank, the heat pump unit and the air cooler are connected through a water pipe assembly.
Preferably, the liquid circulation cooling structure comprises a water tank, a cooling tower and a heat pump unit, wherein the water tank, the cooling tower, the heat pump unit and the air cooler are connected through a water pipe assembly.
Preferably, a plurality of water pumps and valves are arranged on the water pipe assembly.
Preferably, the number of the ultrafine crusher is at least one, and each ultrafine crusher is separately connected in series with a dust collector, a circulating fan and a filter box.
Preferably, the quantity of super little rubbing crusher is two at least, and every super little rubbing crusher establishes ties alone has dust collector and circulating fan, and is connected with a rose box jointly between the super little rubbing crusher.
Preferably, one side of the isolation room is provided with an air supply opening, and the air supply opening is connected with an air supply pipe.
Preferably, the circulating air pipe and the air supplementing pipe are respectively provided with a proportion regulating valve, and the circulating air pipe is also provided with an air speed measuring instrument.
Preferably, the proportion regulating valve and the air speed measuring instrument on the circulating air pipe are both arranged between the filter box and the air inlet.
Preferably, the top of the isolation room is provided with a moisture exhaust port, the moisture exhaust port is provided with a moisture exhaust fan, and the isolation room is further provided with a humidity sensor.
Preferably, the isolation room is provided with a dust concentration meter and an explosion venting device.
Preferably, the inside of rose box is provided with the polymer filter screen.
Preferably, the circulating fan is a variable-frequency adjustable circulating fan.
The superfine grinding system of this design can satisfy the exhaust-gas treatment of one or more superfine grinders simultaneously, realizes the limit emission reduction function of waste gas. Compared with the prior art, the design selects the ultrafine grinder and other equipment to be connected in series, so that the layout is more convenient, and the ultrafine grinder can be applied to most fields; in addition, the tail gas of this design is after handling, lets in earlier and keeps apart the room and store, and not directly docks with super little rubbing crusher, therefore the operator can pass through the external regulation, makes the air total amount in keeping apart the room can satisfy in the required air total amount of new material, and super little rubbing crusher then can keep original air inlet rate to continue to let in the air, can not lead to the fact the influence to kibbling material.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of a liquid circulation cooling structure.
Fig. 3 is a layout diagram of embodiment 1.
Fig. 4 is a layout diagram of embodiment 2.
In the figure, 1-isolation room; 2-an ultrafine grinder; 3-circulating air pipes; 4-a dust collector; 5-circulating fan; 6-a filter box; 61-polymer filter screen; 62-an air cooler; 7-a water tube assembly; 8-a liquid circulation cooling structure; 81-water tank; 82-a cooling tower; 83-a heat pump unit; 9-a moisture removal fan; 10-a humidity sensor; 11-air supplement pipe; 12-proportional regulating valve; 13-a wind speed measuring instrument; 14-dust concentration meter; 15-explosion venting device; 16-integrated control cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1-3: an intelligent limit emission reduction superfine grinding system comprises an isolation room 1, wherein an air outlet and an air inlet are formed in the isolation room 1, two superfine grinders 2 are placed in the isolation room 1, discharge holes of the two superfine grinders 2 are respectively connected with a circulating air pipe 3, the two circulating air pipes 3 penetrate out of the isolation room 1 from the air outlet, and are independently connected with a group of dust collectors 4, a circulating fan 5 and a filter box 6 in series, the end parts of the circulating air pipes 5 are mutually communicated with the air inlet of the isolation room 1 after the devices are connected in series, and the circulating fan 5 is preferably a variable-frequency adjustable circulating fan 5 and is used for controlling the air volume; the entrance of rose box 6 is provided with polymer filter screen 61 for improve the deodorization effect of rose box 6, in the exit of rose box 6, then is provided with air cooler 62, and air cooler 62 leads to pipe assembly 7 to be connected with a set of liquid circulation cooling structure 8.
As shown in fig. 2, the liquid circulation cooling structure 8 includes a water tank 81, a cooling tower 82 and a heat pump unit 83, the input end and the output end of the air cooler 61 are connected with the water tank 81, the cooling tower 82 and the heat pump unit 83 through a water pipe assembly 7 composed of a plurality of water pipes to form a circulation loop, a plurality of water pumps and valves for adjustment are further arranged on the water pipe assembly 7, and the liquid circulation cooling structure 8 is used for reducing the temperature of circulating water and improving the heat energy recovery efficiency of waste gas. Wherein, the specific connection mode between the water pipe assembly 7 and the water tank 81, the cooling tower 82, the heat pump unit 83 and the air cooler 61 is designed by the person skilled in the art, and the detailed description is omitted herein.
Further, the liquid circulation cooling structure 8 may be designed to include only the water tank 81 and the cooling tower 82.
Further, the liquid circulation cooling structure 8 may be designed to include only the water tank 81 and the heat pump unit 83.
Keep apart one side of room 1, still seted up the air supplement mouth, be connected with air supplement pipe 11 on the air supplement mouth, air supplement pipe 11 is used for supplying certain fresh air for keeping apart room 1, circulating duct 3 and air supplement pipe 11 on be provided with proportional control valve 12 respectively, and still be provided with wind speed measuring instrument 13 on the circulating duct 3, wind speed measuring instrument 13 be used for monitoring and calculate the intake of keeping apart room 1, the workman can pass through opening and shutting of circuit control proportional control valve 12 according to the monitoring result, and then adjusts the inside air total amount of keeping apart room 1 (its relevant circuit part belongs to prior art, does not do too much repeated herein). Furthermore, a proportional control valve 12 and an air speed measuring instrument 13 on the circulating duct 3 are preferably installed between the filter box 6 and the air inlet (in this position, the monitored data is relatively accurate). A moisture exhaust port is further formed in the top of the isolation room 1, a moisture exhaust fan 9 is arranged on the moisture exhaust port, and a humidity sensor 10 is further arranged inside the isolation room 1; humidity transducer 10 be used for detecting the air humidity data in keeping apart room 1 to give dehumidification fan 9 through the real-time feedback signal of circuit, if the fresh air that supplements mixes the back with circulation tail gas, the humidity of whole air is great, then dehumidification fan 9 can in time discharge humid air to the outside of keeping apart room 1, avoids its work to super little rubbing crusher 2 to exert an influence. In addition, a dust concentration meter 14 and an explosion venting device 15 are further installed on the other side of the isolation room 1, and are used for monitoring the dust concentration inside the isolation room 1 and preventing safety accidents.
An integrated control cabinet 16 is further arranged outside the isolation room 1, and the integrated control cabinet 16 is in circuit connection with the other equipment for controlling the relevant actions.
Example 2
As shown in fig. 4: compared with the embodiment 1, the difference is that the two ultrafine crushers 2 are connected with a filter box 6.
The design works roughly as follows: super little rubbing crusher is earlier for powdered with the comminuted in keeping apart the room, and powdered material gets into the dust collector along circulating air pipe under circulating fan's wind-force effect, and after the effect of gravity and centrifugal force, powdered material gets into other processing equipment from the bottom of dust collector, and the tail gas of being separated, then continue under circulating fan's effect, carry to the rose box. This part tail gas is the gas of high temperature and high humidity and area stink, it is when the polymer filter screen of rose box, can be got rid of foul smell molecule wherein earlier, then when passing through air cooler, liquid circulation cooling structure can let in the air cooler with the low temperature circulating water who handles, the temperature that makes tail gas through the principle of heat exchange reduces rapidly, thereby come out moisture rapid condensation wherein, with this dry tail gas that obtains, dry tail gas can continue to flow along circulation tuber pipe, store in keeping apart the room until the input, in order to supply the reuse of superfine pulverizer, when tail gas gets into the isolation room, can monitor by the wind speed measuring instrument, total amount (the intake) in the isolation room is let in to real-time calculation tail gas.
When the ultrafine grinder needs to replace new crushed materials, an operator can control the opening and closing of the proportional control valve in advance through the circuit according to the air intake calculated by the air speed measuring instrument and carry out variable frequency regulation on the circulating fan, so that the total air amount in the isolation room is increased or reduced, and the novel crushed materials can be crushed for use. Because the circulating air pipe does not directly link to each other with the air intake of super little rubbing crusher, consequently, super little rubbing crusher's air inlet speed can not change, so can not cause the influence to the crushing work of current material, can maintain stable operating condition.
The design organically combines waste gas treatment, energy conservation, emission reduction and heat energy recovery, and has good environmental benefit and social benefit and larger economic benefit.
It is noted that the terminology used in the description of the embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art. Unless otherwise specified, "left", "right", "up", "down", and the like are for convenience of description and are not limited to one position or one spatial orientation.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes or equivalents may be substituted for elements thereof by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are intended to be covered by the present invention.
Claims (10)
1. The utility model provides an intelligence limit reduces discharging superfine crushing system which characterized in that: including offering the isolation room of air outlet and air intake, the inside of keeping apart the room is provided with super little rubbing crusher, is connected with the circulation tuber pipe on super little rubbing crusher's the discharge gate, the circulation tuber pipe wear out to the outside of keeping apart the room from the air outlet to be connected with dust collector, circulating fan and rose box in proper order, its tip communicates with each other with the air intake of keeping apart the room, the exit of rose box is provided with air cooler, and air cooler leads to pipe assembly and is connected with a set of liquid circulation cooling structure.
2. The intelligent extreme emission reduction superfine comminution system of claim 1, wherein: the liquid circulation cooling structure comprises a water tank and a cooling tower, wherein the water tank, the cooling tower and the air cooler are connected through a water pipe assembly.
3. The intelligent extreme emission reduction superfine comminution system of claim 1, wherein: the liquid circulation cooling structure comprises a water tank and a heat pump unit, and the water tank, the heat pump unit and the air cooler are connected through a water pipe assembly.
4. The intelligent extreme emission reduction superfine comminution system of claim 1, wherein: the liquid circulation cooling structure comprises a water tank, a cooling tower and a heat pump unit, wherein the water tank, the cooling tower, the heat pump unit and the air cooler are connected through a water pipe assembly.
5. The intelligent extreme emission reduction superfine comminution system of claim 1, wherein: the quantity of super little rubbing crusher is one at least, and every super little rubbing crusher establishes ties alone has dust collector, circulating fan and rose box.
6. The intelligent extreme emission reduction superfine comminution system of claim 1, wherein: the quantity of super little rubbing crusher is two at least, and every super little rubbing crusher establishes ties alone has dust collector and circulating fan, and is connected with a rose box jointly between the super little rubbing crusher.
7. The intelligent extreme emission reduction superfine comminution system of claim 1, wherein: and an air supplementing opening is formed in one side of the isolation room, and an air supplementing pipe is connected to the air supplementing opening.
8. The intelligent extreme emission reduction superfine comminution system of claim 7, wherein: the circulating air pipe and the air supplementing pipe are respectively provided with a proportional control valve, and the circulating air pipe is also provided with an air speed measuring instrument.
9. The intelligent extreme emission reduction micronization system of claim 8, wherein: the top of keeping apart the room has been seted up and has been dehumidified the mouth, is provided with the hydrofuge fan on the hydrofuge mouth, and keeps apart the inside of room and still be provided with humidity transducer.
10. The intelligent extreme emission reduction superfine comminution system of claim 1, wherein: the inside of rose box is provided with the polymer filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221868084.7U CN217888273U (en) | 2022-07-19 | 2022-07-19 | Intelligent limit emission reduction superfine crushing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221868084.7U CN217888273U (en) | 2022-07-19 | 2022-07-19 | Intelligent limit emission reduction superfine crushing system |
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| CN217888273U true CN217888273U (en) | 2022-11-25 |
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| CN202221868084.7U Active CN217888273U (en) | 2022-07-19 | 2022-07-19 | Intelligent limit emission reduction superfine crushing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117101785A (en) * | 2023-10-25 | 2023-11-24 | 山西集翔生物工程有限公司 | Dust collection type crushing and screening device for preparing riboflavin sodium phosphate |
-
2022
- 2022-07-19 CN CN202221868084.7U patent/CN217888273U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117101785A (en) * | 2023-10-25 | 2023-11-24 | 山西集翔生物工程有限公司 | Dust collection type crushing and screening device for preparing riboflavin sodium phosphate |
| CN117101785B (en) * | 2023-10-25 | 2024-01-02 | 山西集翔生物工程有限公司 | Dust collection type crushing and screening device for preparing riboflavin sodium phosphate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An intelligent extreme emission reduction ultrafine crushing system Effective date of registration: 20231009 Granted publication date: 20221125 Pledgee: Bank of China Limited by Share Ltd. Foshan branch Pledgor: Guangdong Lanfeng Intelligent Technology Co.,Ltd. Registration number: Y2023980060316 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |