CN217866993U - Cantilever pitching detection device for stacker - Google Patents
Cantilever pitching detection device for stacker Download PDFInfo
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- CN217866993U CN217866993U CN202221704839.XU CN202221704839U CN217866993U CN 217866993 U CN217866993 U CN 217866993U CN 202221704839 U CN202221704839 U CN 202221704839U CN 217866993 U CN217866993 U CN 217866993U
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Abstract
本实用新型的用于堆料机的悬臂俯仰检测装置,包括与堆料机的绞轴端头相接的摆架,在摆架上固定有相互平行的第一撞杆和第二撞杆,还包括与堆料机的上支架固定连接的开关架,在开关架上安装有与第一撞杆相匹配的第一开关和第二开关,第一开关和第二开关与堆料机的悬臂俯仰控制机构相接。本检测装置具有结构简单、成本低、安装调试方便、限位精准、安全可靠的优点。
The cantilever pitch detection device for the stacker of the utility model comprises a pendulum connected to the end of the twisted shaft of the stacker, and a first ram and a second ram parallel to each other are fixed on the pendulum. It also includes a switch frame fixedly connected with the upper bracket of the stocker, on which a first switch and a second switch matched with the first striker are installed, and the first switch and the second switch are connected with the cantilever of the stocker. The pitch control mechanisms are connected. The detection device has the advantages of simple structure, low cost, convenient installation and debugging, accurate limit position, safety and reliability.
Description
技术领域technical field
本实用新型涉及一种检测装置,特别是一种用于堆料机的悬臂俯仰检测装置。The utility model relates to a detection device, in particular to a cantilever pitch detection device used for a stocker.
背景技术Background technique
现有的堆料机悬臂俯仰检测装置包括俯仰检测支架,支架整体过重,不但耗材而且安装麻烦,俯仰检测装置重量约为55kg(包含限位开关等外购品及标准件),并且是分成三部分组成,成本高。其中限位开关安装半径较大,旋转臂长(约1.1m),且安装时角度不容易调整,费时费力,工作过程中限制角度误差大。当悬臂俯仰至设定限位角度时,可能会导致触杆碰触限位开关与悬臂俯仰角度不一致,当悬臂上仰有滞后时,会导致悬臂俯仰角度超出限定角度而翻车或碰撞料棚安全使用范围;当悬臂下俯滞后时,会导致悬臂头部碰撞料堆。The existing stocker cantilever pitch detection device includes a pitch detection bracket, which is too heavy as a whole, which is not only consumable but also troublesome to install. Composed of three parts, the cost is high. Among them, the installation radius of the limit switch is large, the rotating arm is long (about 1.1m), and the angle is not easy to adjust during installation, which is time-consuming and laborious, and the limit angle error is large during the working process. When the cantilever is pitched to the set limit angle, it may cause the touch rod to touch the limit switch and the pitch angle of the cantilever is inconsistent. When the cantilever is raised with a lag, it will cause the cantilever pitch angle to exceed the limited angle and cause the car to overturn or collide with the shed. Safety Scope of application; when the cantilever lags behind, it will cause the cantilever head to collide with the material pile.
实用新型内容Utility model content
本实用新型的目的是提供一种结构简单、成本低、安装调试方便、限位精准、有效防止撞车及翻车事故发生的用于堆料机的悬臂俯仰检测装置。The purpose of the utility model is to provide a cantilever pitch detection device for a stacker with simple structure, low cost, convenient installation and debugging, accurate position limit, and effective prevention of collision and rollover accidents.
本实用新型的用于堆料机的悬臂俯仰检测装置,包括与堆料机的绞轴端头相接的摆架,在摆架上固定有相互平行的第一撞杆和第二撞杆,还包括与堆料机的上支架固定连接的开关架,在开关架上安装有与第一撞杆相匹配的第一开关和第二开关,第一开关和第二开关与堆料机的悬臂俯仰控制机构相接。The cantilever pitch detection device for the stacker of the present utility model comprises a pendulum connected to the end of the twisted shaft of the stacker, on which a first ram and a second ram parallel to each other are fixed, It also includes a switch frame fixedly connected with the upper bracket of the stocker, and a first switch and a second switch matching the first striker are installed on the switch frame, and the first switch and the second switch are connected with the cantilever of the stocker. The pitch control mechanisms are connected.
所述的摆架呈直角状;所述的开关架上设有开关安装弧形槽,所述的第一开关和第二开关通过螺栓和开关安装弧形槽固定安装在开关架的一侧;The swing frame is in a right-angle shape; the switch frame is provided with a switch mounting arc groove, and the first switch and the second switch are fixedly installed on one side of the switch frame through bolts and switch mounting arc grooves;
所述的开关架的另一侧固定有与堆料机的悬臂俯仰控制机构相接第三开关,第三开关与第二撞杆相匹配。The other side of the switch frame is fixed with a third switch connected with the cantilever pitch control mechanism of the stocker, and the third switch matches the second striker.
本实用新型的用于堆料机的悬臂俯仰检测装置,工作时悬臂俯仰角度发生变化时摆架随绞轴一起转动,带动第一撞杆和第二撞杆动作,当悬臂转动到一定角度时,第一撞杆与第一开关相碰,控制机构动作使驱动悬臂转动的驱动机构停止运行,悬臂向相反方向转动到一定角度时第一撞杆与第二开关相碰,控制机构动作使驱动悬臂转动的驱动机构停止运行,如果第二开关失灵,悬臂会继续转动,当第二撞杆与第三开关相碰时,悬臂停止转动,起到了保护作用,防止翻车现象发生。悬臂的工作俯仰角度根据需要由各开关安装位置确定。The utility model cantilever pitch detection device used for stackers, when the cantilever pitch angle changes during operation, the pendulum rotates with the twisted shaft, driving the first ram and the second ram to move, when the cantilever rotates to a certain angle , the first striker collides with the first switch, the control mechanism acts to stop the drive mechanism that drives the cantilever to rotate, when the cantilever rotates to a certain angle in the opposite direction, the first striker collides with the second switch, the control mechanism acts to make the drive The driving mechanism of the cantilever rotation stops running. If the second switch fails, the cantilever can continue to rotate. When the second striker collides with the third switch, the cantilever stops rotating, which plays a protective role and prevents the rollover phenomenon from occurring. The working pitch angle of the cantilever is determined by the installation position of each switch as required.
本俯仰检测装置适用于侧式悬臂堆料机、圆形堆取料机、回转堆料机。堆料机俯仰角度的准确性,直接影响料堆的储量及设备的安全性,当悬臂上仰时,如果工作角度超过额定的上仰角度,会导致料场储量超负荷,超过额定角度过大时会导致设备翻车;如果工作角度达不到额定的上仰角度,会导致料堆实际储量达不到额定储量,不能满足用户需求。当悬臂下俯时,如果工作角度超过额定的下俯角度,悬臂会碰触料堆,损伤设备。The pitch detection device is suitable for side cantilever stackers, circular stackers and reclaimers, and rotary stackers. The accuracy of the stacker’s pitch angle directly affects the storage capacity of the stockpile and the safety of the equipment. When the cantilever is tilted upward, if the working angle exceeds the rated upward angle, it will cause the storage of the stockyard to be overloaded, and the angle exceeding the rated angle is too large Sometimes it will cause the equipment to overturn; if the working angle does not reach the rated upward angle, the actual storage of the stockpile will not reach the rated storage, which cannot meet the needs of users. When the cantilever is down, if the working angle exceeds the rated down angle, the cantilever will touch the material pile and damage the equipment.
本检测装置具有结构简单、成本低、安装调试方便、限位精准、安全可靠的优点。The detection device has the advantages of simple structure, low cost, convenient installation and debugging, accurate limit position, safety and reliability.
附图说明Description of drawings
图1是本实用新型的主视示意图。Fig. 1 is a schematic front view of the utility model.
图2是图1所示的左视示意图。Fig. 2 is a schematic left view of Fig. 1 .
具体实施方式Detailed ways
如图1、2所示:7为堆料机的上架,在上架7上通过轴承壳3和轴承支撑有绞轴4,悬臂1通过悬臂支架2与绞轴4固定连接。本实用新型的用于堆料机的悬臂俯仰检测装置,包括与堆料机的绞轴4端头相接的摆架5,摆架5呈直角(拐角)状,摆架5的一端连接在绞轴4的端头,另一端向下固定连接弧形板,在弧形板下面固定有相互平行的第一撞杆8和第二撞杆12。还包括与堆料机的上支架7固定连接的开关架6,在开关架6上安装有与第一撞杆8相匹配的第一开关9和第二开关10,第一开关9和第二开关10与堆料机的悬臂俯仰控制机构相接。其中开关架6上设有两上开关安装弧形槽13,第一开关9和第二开关10通过螺栓和开关安装弧形槽13固定安装在开关架6的一侧。开关安装弧形槽13的中心点位于绞轴4的中心线上。As shown in Figures 1 and 2: 7 is the upper frame of the stacker, on the upper frame 7 there is a hinged shaft 4 supported by the bearing shell 3 and the bearing, and the cantilever 1 is fixedly connected with the twisted shaft 4 by the cantilever bracket 2. The cantilever pitch detection device for the stocker of the present utility model comprises a pendulum 5 connected to the end of the twisted shaft 4 of the stocker, the pendulum 5 is in the shape of a right angle (corner), and one end of the pendulum 5 is connected to The end of the twisted shaft 4 and the other end are fixedly connected to the arc plate downwards, and the first lance 8 and the second lance 12 parallel to each other are fixed below the arc plate. Also comprise the switch frame 6 that is fixedly connected with the upper bracket 7 of stacker, the first switch 9 and the second switch 10 that match with the first striker 8 are installed on the switch frame 6, the first switch 9 and the second The switch 10 is connected with the cantilever pitch control mechanism of the stocker. Wherein the switch frame 6 is provided with two upper switch installation arc grooves 13, and the first switch 9 and the second switch 10 are fixedly installed on one side of the switch frame 6 through bolts and switch installation arc grooves 13. The center point of the switch installation arc groove 13 is located on the center line of the twisted shaft 4 .
开关架6的另一侧固定有与堆料机的悬臂俯仰控制机构相接第三开关11,第三开关11与第二撞杆12相匹配。The other side of the switch rack 6 is fixed with a third switch 11 connected with the cantilever pitch control mechanism of the stocker, and the third switch 11 matches the second striker 12 .
第一开关9、第二开关10、第三开关11可根据不同堆料机悬臂要求的工作角度调整安装位置。如图2所示:以悬臂1工作俯仰角度-15°~ +16°为例,当悬臂前部下俯15°时,第一撞杆8碰触第一开关9,说明设备悬臂1下俯达到最大工作角度;当悬臂1前部上仰16°时,第一撞杆8碰触第二开关10,说明设备悬臂1上仰达到最大工作角度;此时若第二开关10失效,悬臂1继续上仰到17°时,第二撞杆12会碰触第三开关11,停止上仰动作,故第三开关11起到保护作用,防止悬臂1超过上仰最大限度而导致设备翻车。本检测装置具有结构简单、成本低、安装调试方便、限位精准、安全可靠的优点。The installation positions of the first switch 9, the second switch 10 and the third switch 11 can be adjusted according to the working angles required by different stacker booms. As shown in Figure 2: Taking the working pitch angle of the cantilever 1 -15°~+16° as an example, when the front part of the cantilever is pitched down by 15°, the first striker 8 touches the first switch 9, indicating that the cantilever 1 of the equipment is pitched down to reach The maximum working angle; when the front part of the cantilever 1 is tilted up by 16°, the first ram 8 touches the second switch 10, indicating that the equipment cantilever 1 has reached the maximum working angle; if the second switch 10 fails at this time, the cantilever 1 continues When leaning up to 17°, the second striker 12 will touch the third switch 11 and stop the upward movement, so the third switch 11 plays a protective role to prevent the cantilever 1 from exceeding the maximum upward tilt and causing the equipment to overturn. The detection device has the advantages of simple structure, low cost, convenient installation and debugging, accurate limit position, safety and reliability.
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Cantilever pitch detection device for stacker Effective date of registration: 20230731 Granted publication date: 20221122 Pledgee: Dalian Branch of Shanghai Pudong Development Bank Co.,Ltd. Pledgor: DALIAN SDA HEAVY INDUSTRIES Co.,Ltd. Registration number: Y2023980050490 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20221122 Pledgee: Dalian Branch of Shanghai Pudong Development Bank Co.,Ltd. Pledgor: DALIAN SDA HEAVY INDUSTRIES Co.,Ltd. Registration number: Y2023980050490 |