CN217861901U - Automatic change gypsum partition plate production facility - Google Patents

Automatic change gypsum partition plate production facility Download PDF

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Publication number
CN217861901U
CN217861901U CN202221932349.5U CN202221932349U CN217861901U CN 217861901 U CN217861901 U CN 217861901U CN 202221932349 U CN202221932349 U CN 202221932349U CN 217861901 U CN217861901 U CN 217861901U
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hole
inflatable
gypsum
partition board
baffle
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梁艺瀚
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Abstract

The utility model relates to the technical field of gypsum partition board moulds, and discloses an automatic gypsum partition board production device, which comprises an inflatable hole forming device, wherein the inflatable hole forming device comprises an inflatable hole device, the inflatable hole device is positioned in a forming cavity of the gypsum partition board forming mould, the inflatable hole device has an extension length which is adaptive to the depth of a hole to be formed, the inflatable hole device comprises a support column and an inflatable layer, the inflatable layer is coated outside the support column, and the inflatable layer is connected with an inflation and deflation device; the utility model provides a pair of automatic change gypsum partition plate production facility has solved and has adopted the rod iron to realize the reservation of hollow hole in the current gypsum partition plate forming process, and the in-process degree of difficulty of demolising the rod iron is big, and causes the problem of damage to gypsum partition plate easily.

Description

Automatic change gypsum partition plate production facility
Technical Field
The utility model relates to a gypsum partition board mould technical field, concretely relates to automatic change gypsum partition board production facility.
Background
The existing production technology of gypsum partition board includes two modes of manual production and mechanical production. The partition wall plate poured by a single mould is manually produced, and has the advantages of high strength, low breakage rate and stable size. But also has the problems of low productivity and high labor cost. And the mechanical manufacturing adopts a plurality of moulds to pour integrally, and utilizes a hydraulic jacking type ejection mould, thereby improving the production efficiency. However, the following problems also exist:
the shaping of hollow hole in the present gypsum partition plate all adopts and sets up the rod iron in the mould, the rod iron is fixed to be set up in the shaping intracavity, later throw material system and put into shaping material toward the mould, after waiting the partition plate shaping to accomplish, upwards ejecting to gypsum partition plate self through adopting hydraulic jacking, meanwhile, the rod iron withdraws from the gypsum partition plate, because the size of rod iron is fixed, consequently have great frictional force between the gypsum partition plate after withdrawing process and shaping, consequently, the rod iron withdraws from the process and also can cause the damage to the gypsum partition plate, product quality can't guarantee.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic change gypsum partition plate production facility for solve at least one above-mentioned problem that exists among the prior art.
In order to realize the purpose, the utility model adopts the following technical scheme:
the utility model provides an automatic change gypsum partition plate production facility, includes inflatable hole forming device, inflatable hole forming device includes inflatable hole ware, inflatable hole ware is located gypsum partition plate forming die's shaping intracavity, inflatable hole ware has the extension length that suits with the degree of depth that needs shaping hole, inflatable hole ware includes support column and inflation layer, inflation layer cladding is outside the support column, inflation layer is connected with fills the gassing device.
The shaping of hollow hole in the present gypsum partition plate all adopts and sets up the rod iron in the mould, the rod iron is fixed to be set up in the shaping intracavity, later throw material system and put into shaping material toward the mould, after waiting the partition plate shaping to accomplish, upwards ejecting to gypsum partition plate self through adopting hydraulic jacking, meanwhile, the rod iron withdraws from the gypsum partition plate, because the size of rod iron is fixed, consequently have great frictional force between the gypsum partition plate after withdrawing process and shaping, consequently, the rod iron withdraws from the process and also can cause the damage to the gypsum partition plate, product quality can't guarantee. In the technical scheme, the inflatable hole device is adopted, before gypsum is poured, the inflatable hole device is placed in the forming cavity, the inflatable layer outside the supporting column can be inflated through the inflation and deflation device to enable the inflatable layer to expand, at the moment, the overall outer diameter of the inflatable hole device meets the size requirement of a hole to be formed, the inflatable layer is in a fully expanded state, the pressure in the inflatable layer is enough, the inflatable layer can be kept in an expanded state all the time in the forming process of the gypsum partition board, the purpose of reserving the hole is achieved, and therefore the hollow hole in the gypsum partition board can be formed smoothly; after the gypsum partition board is solidified to reach the initial strength, the inflatable layer deflates and retracts, the inflatable hole device can be separated from the formed hollow hole to a certain degree, then the inflatable hole device in the deflated and retracted state is moved out, the influence of friction or smaller friction is avoided in the process, therefore, the inflatable hole device can be moved out easily and easily, the damage to the gypsum partition board cannot be caused in the process, and the quality of the product can be guaranteed.
Further, in order to realize the cooperation to a plurality of shaping chambeies simultaneously, promote production efficiency, the inflatable hole ware that a plurality of intervals set up constitutes inflatable hole group, inflatable hole group is located gypsum partition board forming die's same shaping intracavity, and a plurality of inflatable hole groups are located the different shaping intracavity on gypsum partition board forming die respectively.
That is, this technical scheme, each inflatable hole group matches with a shaping chamber, and when having a plurality of shaping chambers, the adaptation design a plurality of inflatable hole groups match with it can to realize the purpose of batch forming, thereby promote production efficiency.
Further, for more convenient with inflatable hole ware remove the shaping intracavity that corresponds, inflatable hole forming device includes hole ware mobile drive device, and a plurality of inflatable hole groups are removed it by hole ware mobile drive device and are removed the different shaping intracavity of gypsum partition board forming die.
Further, for better realization inflatable hole forming device and gypsum partition board forming die cooperate the use, still include gypsum partition board forming die, be equipped with a plurality of through-holes along its direction of height interval on gypsum partition board forming die's the left baffle and the right baffle, inflatable hole group is including a plurality of inflatable hole wares that set up along vertical direction interval, inflatable hole ware respectively with the through-hole one-to-one, inflatable hole ware passes behind the through-hole that corresponds on the right baffle through the shaping chamber and extends to the through-hole department that corresponds on the left baffle.
Furthermore, in order to provide a gypsum partition board forming die which is convenient to operate and is not easy to deform and damage a gypsum partition board, the gypsum partition board forming die is an opening-closing type gypsum partition board forming die, the opening-closing type gypsum partition board forming die comprises a die body and a die support, the die body is provided with a plurality of forming cavities which are arranged side by side, partition plates are arranged between the adjacent forming cavities, a left baffle, a right baffle, a bottom plate and a baffle driving device are arranged between the adjacent partition plates, the left baffle is an L-shaped left baffle, a bottom plate guide rail is arranged on the L-shaped left baffle along the extending direction of the horizontal section of the L-shaped left baffle, the bottom plate is in sliding fit with the bottom plate guide rail, the bottom plate is positioned between the vertical section of the L-shaped left baffle and the right baffle, and the baffle driving device drives the right baffle to move along the extending direction of the horizontal section of the L-shaped left baffle;
the mould bracket is provided with a building block travelling crane guide rail and a partition plate guide rail along the length direction of the mould bracket, the lower end of the partition plate is provided with a partition plate sliding part in sliding fit with the partition plate guide rail, and the horizontal section of the L-shaped left baffle is provided with a building block sliding part in sliding fit with the building block travelling crane guide rail;
the flexible pulling piece is arranged between the adjacent partition boards, the mold driving device is arranged on the mold support, the driving end of the mold driving device is fixedly connected with the partition board located on the outermost side, the mold driving device drives the partition board to move along the partition board guide rail, and the partition board drives the L-shaped left baffle to move along the building block travelling crane guide rail while moving.
Reach preliminary intensity after current gypsum partition plate solidification, carry out ejecting upwards to gypsum partition plate self through adopting hydraulic jacking, through the in-process that carries out the application of force to gypsum partition plate itself, thrust and resistance interact can cause the damage of gypsum partition plate easily. In addition, the resistance of every mould differs behind the gypsum partition board solidification, consequently, adopts the hydraulic pressure jacking in-process of pushing out the gypsum partition board, and the extrusion atress condition of gypsum partition board can be different, consequently, also can lead to the deformation of gypsum partition board can be impaired, the condition that the size differs even appears.
Among this technical scheme, whole drawing of patterns process is not directly for the gypsum partition plate application of force, but from four directions in the shaping chamber, to forming die self application of force, promptly, adopts the open-close type mould of pushing out of flat push, and gypsum partition plate itself can not receive the extruded influence of external force, so final fashioned gypsum partition plate size is accurate, and the percentage of damage is low, and productivity is high.
Furthermore, in order to simplify the structural design of the guide rail, the lower end of the right baffle is in sliding fit with the bottom plate guide rail, the baffle driving device is located below the bottom plate guide rail, and the baffle driving device drives the right baffle to move along the bottom plate guide rail.
Furthermore, in order to provide more specific choices of the flexible pulling parts, the flexible pulling parts are chains or pulling ropes, and the left side and the right side of each adjacent partition plate are provided with the flexible pulling parts.
Further, inflatable hole forming device includes hole ware support driving and hole ware removes drive arrangement, hole ware support driving is located one side of mould support, the length direction of hole ware support driving extends towards one side of mould support, hole ware removes drive arrangement and installs on hole ware support driving, hole ware removes drive arrangement drive inflatable hole forming device and removes along the length direction of hole ware support driving.
The hole device moving driving device is responsible for moving the inflatable hole device into the corresponding forming cavity, the inflatable hole device penetrates through the corresponding through hole on the right baffle plate, then passes through the forming cavity and extends to the corresponding through hole on the left baffle plate, and the purpose of reserving holes is achieved.
Furthermore, the device also comprises a concave-convex tenon scraper and a concave-convex tenon scraper driving device for driving the concave-convex tenon scraper to move along the top of the forming cavity.
After the molding cavity is closed, gypsum pouring is carried out in the molding cavity through the feeding system, the inflatable hole device is driven by the hole device moving driving device to stretch into the molding cavity after passing through the through hole in the right baffle plate and then extend to the through hole on the left baffle plate, the inflatable layer of the inflatable hole device is inflated again, the purpose of reserving holes is achieved, after the gypsum pouring is finished, when the gypsum is preliminarily solidified, the concave-convex tenon scraper driving device runs to push out the concave-convex tenon scraper and then returns, and the molding treatment of the upper end of the gypsum partition board is completed. After the gypsum partition board is completely cured, the inflatable hole device leaks air and exits from the forming cavity, and then the demoulding step is carried out.
Further, for more convenient realization to unsmooth tenon scraper setting and unsmooth tenon scraper drive arrangement's setting installation, simplify structural design, unsmooth tenon scraper drive arrangement sets up on the hole ware support driving, unsmooth tenon scraper sets up on unsmooth tenon scraper drive arrangement's drive end.
The utility model has the advantages that: the shaping of hollow hole in the present gypsum partition plate all adopts and sets up the rod iron in the mould, the rod iron is fixed to be set up in the shaping intracavity, later throw material system and put into shaping material toward the mould, after waiting the partition plate shaping to accomplish, upwards ejecting to gypsum partition plate self through adopting hydraulic jacking, meanwhile, the rod iron withdraws from the gypsum partition plate, because the size of rod iron is fixed, consequently have great frictional force between the gypsum partition plate after withdrawing process and shaping, consequently, the rod iron withdraws from the process and also can cause the damage to the gypsum partition plate, product quality can't guarantee. In the technical scheme, the inflatable hole device is adopted, before gypsum is poured, the inflatable hole device is placed in the forming cavity, the inflatable layer outside the supporting column can be inflated through the inflation and deflation device to enable the inflatable layer to expand, at the moment, the overall outer diameter of the inflatable hole device meets the size requirement of a hole to be formed, the inflatable layer is in a fully expanded state, the pressure in the inflatable layer is enough, the inflatable layer can be kept in an expanded state all the time in the forming process of the gypsum partition board, the purpose of reserving the hole is achieved, and therefore the hollow hole in the gypsum partition board can be formed smoothly; after the gypsum partition board is solidified to reach the initial strength, the inflatable layer deflates and retracts, the inflatable hole device can be separated from the formed hollow hole to a certain degree, then the inflatable hole device in the deflated and retracted state is moved out, the influence of friction or smaller friction is avoided in the process, therefore, the inflatable hole device can be moved out easily and easily, the damage to the gypsum partition board cannot be caused in the process, and the quality of the product can be guaranteed.
Drawings
Fig. 1 is a schematic structural view of a first viewing angle of the present invention;
fig. 2 is a schematic structural view of a second viewing angle of the present invention;
FIG. 3 is a schematic view of the present invention showing a partial structure of a hidden partition board;
FIG. 4 is a schematic view of the present invention showing a partial structure of a hidden partition and a hidden bottom plate;
FIG. 5 is a schematic diagram of a side view structure of the mold opening state of the present invention;
fig. 6 is a schematic structural view of the mold closing state of the present invention;
fig. 7 is a schematic structural view of the casting state of the present invention;
FIG. 8 is a schematic view of the structure of the mold opening state of the present invention;
fig. 9 is a schematic structural view of the mold closing state of the present invention;
fig. 10 is a schematic sectional view of the inflatable perforator of the present invention.
In the figure: an inflatable hole forming device 1; an inflatable cavern device 2; a molding cavity 3; a support column 4; an air-filled layer 5; a perforator movement driving device 6; a gypsum partition board forming die 7; an L-shaped left baffle 8; a right baffle 9; a through-hole 10; a partition plate 11; a base plate 12; a shutter drive device 13; a floor rail 14; a mold holder 15; a block traveler rail 16; a separator guide rail 17; a partition slide member 18; a block slider 19; a flexible pulling member 20; a mold driving device 21; a perforator support trolley 22; a traveling guide rail 221; a bracket 222; a tenon scraper 23; a tenon and mortise scraper driving device 24; a bottom plate slider 25; an air duct 26.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be briefly described below with reference to the accompanying drawings and the description of the embodiments or the prior art, and it is obvious that the following description of the structure of the accompanying drawings is only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without any inventive work. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto.
Example 1:
as shown in fig. 1 to fig. 10, the present embodiment provides an automatic production apparatus for gypsum partition boards, which includes an inflatable hole forming device 1, where the inflatable hole forming device 1 includes an inflatable hole device 2, the inflatable hole device 2 is located in a forming cavity 3 of a gypsum partition board forming mold 7, the inflatable hole device 2 has an extending length corresponding to a depth of a hole to be formed, the inflatable hole device 2 includes a supporting pillar 4 and an inflatable layer 5, the inflatable layer 5 is covered outside the supporting pillar 4, the inflatable layer 5 is connected to an inflation and deflation device, specifically, a ventilation pipeline 26 is arranged in the supporting pillar 4, an air inlet end of the ventilation pipeline 26 is connected to the inflation and deflation device, and an air outlet end of the ventilation pipeline 26 is communicated with the inflatable layer 5.
It should be noted that, the formation of the inflatable layer 5 may be to set the supporting pillar 4 in an inflatable bag, or to set an inflatable bag on the outer wall of the supporting pillar 4, so that the inflatable layer 5 can be formed on the outer side of the supporting pillar 4, and the adaptive selection design can be performed according to the design cost and the convenience of use. The selection of support column 4 can be the cylinder structure that arbitrary hard material made, and is better, in order to guarantee life, can select metal materials such as iron rod, rod iron to make.
The shaping of hollow hole in the present gypsum partition plate all adopts and sets up the rod iron in the mould, the rod iron is fixed to be set up in the shaping intracavity, later throw material system and put into shaping material toward the mould, after waiting the partition plate shaping to accomplish, upwards ejecting to gypsum partition plate self through adopting hydraulic jacking, meanwhile, the rod iron withdraws from the gypsum partition plate, because the size of rod iron is fixed, consequently have great frictional force between the gypsum partition plate after withdrawing process and shaping, consequently, the rod iron withdraws from the process and also can cause the damage to the gypsum partition plate, product quality can't guarantee. In the technical scheme, the inflatable hole device 2 is adopted, the inflatable hole device 2 is placed in the forming cavity 3 before gypsum is poured, the inflatable layer 5 outside the supporting column 4 can be inflated through the inflation and deflation device to enable the inflatable layer to expand, at the moment, the overall outer diameter of the inflatable hole device 2 meets the size requirement of a hole to be formed, the inflatable layer 5 is in a fully expanded state, the pressure in the inflatable layer 5 is enough, the inflatable layer can be kept in an expanded state all the time in the forming process of the gypsum partition board, the purpose of reserving the hole is achieved, and therefore the hollow hole in the gypsum partition board can be formed smoothly; after the gypsum partition board is solidified to reach the initial strength, the inflatable layer 5 is deflated and retracted, the inflatable hole device 2 can be separated from the formed hollow hole to a certain degree, then the inflatable hole device 2 in the deflated and retracted state is moved out, and the influence of friction or smaller friction is avoided in the process, so that the inflatable hole device 2 can be moved out easily and easily, the damage to the gypsum partition board cannot be caused in the process, and the quality of the product can be ensured.
Example 2:
this embodiment is optimized based on embodiment 1 described above.
In order to realize the cooperation to a plurality of molding cavities 3 simultaneously, promote production efficiency, the inflatable hole ware 2 that a plurality of intervals set up constitutes inflatable hole group, and inflatable hole group is located gypsum partition board forming die 7's same molding cavity 3, and a plurality of inflatable hole group are located different molding cavities 3 on gypsum partition board forming die 7 respectively. In this embodiment, ten inflatable hole groups are provided, corresponding to the ten molding cavities 3, respectively.
That is, this technical scheme, every inflatable hole group matches with a shaping chamber 3, when having a plurality of shaping chambers 3, the adaptation design a plurality of inflatable hole groups match with it can to realize the purpose of batch shaping, thereby promote production efficiency.
Example 3:
this example was optimized based on example 2 described above.
In order to more conveniently move the inflatable hole devices 2 into the corresponding forming cavities 3, the inflatable hole forming device 1 comprises a hole device moving driving device 6, and a plurality of inflatable hole groups are moved into different forming cavities 3 of a gypsum partition board forming die 7 by the hole device moving driving device 6.
Specifically, the perforator movement driving device 6 may be an air cylinder, a hydraulic cylinder, an electric push rod or other motor transmission mechanisms, and all of them can realize linear driving of the inflatable perforation group.
It should be noted that the inflatable hole forming apparatus 1 may not be provided with the hole device moving driving device 6, for example, a plurality of inflatable hole sets are installed below the gypsum partition board forming mold, and when the inflatable hole device is deflated during demolding, the gypsum partition board is removed to separate from the inflatable hole device.
Example 4:
this embodiment is optimized based on embodiment 1 described above.
Use in order better realization inflatable hole forming device 1 and gypsum partition board forming die 7 cooperate, still include gypsum partition board forming die 7, be equipped with a plurality of through-holes 10 along its direction of height interval on gypsum partition board forming die 7's the left baffle and the right baffle 9, the size of through-hole 10 need guarantee inflatable hole ware 2 can stretch into can, inflatable hole group includes a plurality of inflatable hole wares 2 that set up along vertical direction interval, inflatable hole ware 2 respectively with through-hole 10 one-to-one, inflatable hole ware 2 passes behind the through-hole 10 that corresponds on the right baffle 9 through become the die cavity 3 and extend to the through-hole 10 department that corresponds on the left baffle.
Example 5:
this embodiment is optimized based on embodiment 4 described above.
In order to provide a gypsum partition board forming die 7 which is convenient to operate and is not easy to deform and damage a gypsum partition board, the gypsum partition board forming die 7 is an opening-closing type gypsum partition board forming die, the opening-closing type gypsum partition board forming die comprises a die body and a die support 15, the die body is provided with a plurality of forming cavities 3 which are arranged side by side, a partition plate 11 is arranged between every two adjacent forming cavities 3, a left baffle plate, a right baffle plate 9, a bottom plate 12 and a baffle driving device 13 are arranged between every two adjacent partition plates 11, the left baffle plate is an L-shaped left baffle plate 8, a bottom plate guide rail 14 is arranged on the L-shaped left baffle plate 8 along the extending direction of the horizontal section of the L-shaped left baffle plate, the bottom plate 12 is in sliding fit with the bottom plate guide rail 14 through a bottom plate sliding piece 25 arranged at the lower end of the bottom plate 12, the bottom plate 12 is positioned between the vertical section of the L-shaped left baffle plate 8 and the right baffle plate 9, and the baffle plate driving device 13 drives the right baffle plate 9 to move along the extending direction of the horizontal section of the L-shaped left baffle plate 8;
specifically, the baffle driving device 13 may be an air cylinder, a hydraulic cylinder, an electric push rod or other motor transmission mechanisms, and all of them can realize linear driving of the right baffle 9.
A building block travelling crane guide rail 16 and a partition plate guide rail 17 are arranged on the die support 15 along the length direction of the die support 15, a partition plate sliding part 18 in sliding fit with the partition plate guide rail 17 is arranged at the lower end of the partition plate 11, and a building block sliding part 19 in sliding fit with the building block travelling crane guide rail 16 is arranged on the horizontal section of the L-shaped left baffle plate 8; it should be noted that, in order to better ensure the stability of the movement of the partition 11 and the L-shaped left baffle 8, two block traveling guide rails 16 and two partition guide rails 17 are provided, and the partition guide rails 17 are located between the two block traveling guide rails 16.
As shown in fig. 8 and 9, a flexible pulling member 20 is arranged between adjacent partition plates 11, a mold driving device 21 is arranged on the mold support 15, a driving end of the mold driving device 21 is fixedly connected with the partition plate 11 located on the outermost side, the mold driving device 21 drives the partition plate 11 to move along the partition plate guide rail 17, and the partition plate 11 drives the L-shaped left baffle plate 8 to move along the block traveling guide rail 16 while moving.
Specifically, the mold driving device 21 may be a cylinder, a hydraulic cylinder, an electric push rod or other motor transmission mechanism, and all of them can realize linear driving of the mold body.
Reach preliminary intensity after current gypsum partition plate solidification, carry out ejecting upwards to gypsum partition plate self through adopting hydraulic jacking, through the in-process that carries out the application of force to gypsum partition plate itself, thrust and resistance interact can cause the damage of gypsum partition plate easily. In addition, the resistance of every mould differs behind the gypsum partition board solidification, consequently, adopts the hydraulic pressure jacking in-process of pushing out the gypsum partition board, and the extrusion atress condition of gypsum partition board can be different, consequently, also can lead to the deformation of gypsum partition board can be impaired, the condition that the size differs even appears.
Among this technical scheme, whole drawing of patterns process is not directly for the gypsum partition plate application of force, but from four directions of die cavity 3, to forming die self application of force, promptly, adopts the open-close type mould of pushing out of flat push, and gypsum partition plate itself can not receive the extruded influence of external force, so, the gypsum partition plate size of final shaping is accurate, and the percentage of damage is low, and productivity is high.
Specifically, the concrete operation steps of the gypsum partition board forming mold 7 are as follows:
a mold closing process:
production operation, when the production is pour, because the drive end of mould drive arrangement 21 and the baffle 11 fixed connection who is located the outside, mould drive arrangement 21 promotes the baffle 11 in the outside earlier, baffle 11 can promote L shape left baffle 8 along building block driving guide rail 16 removal along the in-process that baffle guide rail 17 removed, and then L shape left baffle 8 promotes adjacent baffle 11 again and removes along baffle guide rail 17, like above-mentioned drive mode, thereby baffle 11 and L shape left baffle 8 can promote the closed state that finally realizes the gypsum partition board mould in proper order.
And (3) demolding:
after the gypsum is poured and the gypsum partition boards are completely cured, the inflatable hole punching device 2 is deflated and moves out of the forming cavity 3, then the mold driving device 21 reversely pulls the partition boards 11, so that the first partition board 11 is separated from the gypsum partition boards, because the flexible pulling piece 20 is arranged between the adjacent partition boards 11, when the first partition board 11 moves to a certain separation position, namely the flexible pulling piece 20 is kept pulled to a state, the second partition board 11 can be pulled through the flexible pulling piece 20, the second partition board 11 can be driven to be separated from the corresponding gypsum partition board under the tensile force of the flexible pulling piece 20, the subsequent separation process of the partition boards 11 and the gypsum partition boards is realized by the transmission of the force through the adjacent flexible pulling pieces 20, and therefore all the partition boards 11 are completely separated from the gypsum partition boards; in the process that the partition plates 11 move in sequence, the horizontal section of the L-shaped left baffle 8 is provided with the building block sliding piece 19 in sliding fit with the building block travelling guide rail 16, so that the L-shaped left baffle 8 can also move along with the horizontal section, and the movement of the partition plates 11 cannot be influenced by the arrangement of the L-shaped left baffle 8.
After the both sides wall of baffle 11 and gypsum partition plate breaks away from completely, because baffle drive arrangement 13 drive right baffle 9 removes along the extending direction of the horizontal segment of L shape left baffle 8, then start baffle drive arrangement 13, the direction that the vertical segment of L shape left baffle 8 was kept away from to drive right baffle 9 orientation removes, and because bottom plate 12 and bottom plate guide rail 14 sliding fit, then bottom plate 12 can realize the support to the gypsum partition plate, and when baffle drive arrangement 13 drive right baffle 9, accessible bottom plate 12 drives the gypsum partition plate and breaks away from with L shape left baffle 8, and the continuation of right baffle 9 removes and also can make right baffle 9 break away from with the gypsum partition plate, thereby make the both ends that are located the gypsum partition plate between L shape left baffle 8 and the right baffle 9 also take place to break away from with corresponding left baffle 8 and right baffle 9, then this moment, four directions of gypsum partition plate all can not contact with the inner wall of profiled cavity 3, later take out the gypsum partition plate from profiled cavity 3's top through the manipulator can.
It should be noted that, the bottom plate 12 is in sliding fit with the bottom plate guide rail 14, the bottom plate 12 is located between the vertical section of the L-shaped left baffle plate 8 and the right baffle plate 9, when the forming cavity 3 needs to be closed, the baffle driving device 13 drives the right baffle plate 9 to move along the direction of the horizontal section of the L-shaped left baffle plate 8, which is close to the vertical section of the L-shaped left baffle plate 8, and then the right baffle plate 9 also drives the bottom plate 12 to move along the direction of the vertical section which is close to the L-shaped left baffle plate 8 in the moving process until the vertical section of the L-shaped left baffle plate 8, the bottom plate 12 and the right baffle plate 9 are tightly abutted, so as to ensure the sealing effect of the forming cavity 3 in the closed state, as shown in fig. 6 and 7.
It should be noted that, in the above embodiment, the inflatable hole forming apparatus 1 may be disposed in any direction of the gypsum partition board forming mold 7, that is, the inflatable hole device 2 may enter the forming cavity 3 from any direction of the forming cavity 3, for example, above, below, left, right, front, or rear of the forming cavity, and the specific arrangement in this embodiment does not limit the protection scope of the present technical solution.
Example 6:
this embodiment is optimized based on embodiment 5 described above.
In order to simplify the structural design of the guide rail, the lower end of the right baffle 9 is in sliding fit with the bottom plate guide rail 14, the baffle driving device 13 is positioned below the bottom plate guide rail 14, and the baffle driving device 13 drives the right baffle 9 to move along the bottom plate guide rail 14.
Example 7:
this embodiment is optimized based on embodiment 5 described above.
In order to provide more specific choices of the flexible pulling members 20, the flexible pulling members 20 are chains or pulling ropes, and the flexible pulling members 20 are arranged on the left side and the right side of the adjacent partition boards 11. It should be noted that the length of the flexible pulling member 20 can be selected adaptively according to the actual desired separation gap between the partition 11 and the gypsum partition. Preferably, the separation gap between the partition 11 and the gypsum partition board may be 3cm.
Example 8:
this embodiment is optimized based on embodiment 5 described above.
As shown in fig. 6, the inflatable void forming device 1 comprises a void former support travelling crane 22 and a void former movement driving device 6, the void former support travelling crane 22 is located at one side of the mold support 15, a length direction of the void former support travelling crane 22 extends towards one side of the mold support 15, the void former movement driving device 6 is mounted on the void former support travelling crane 22, and the void former movement driving device 6 drives the inflatable void forming device 1 to move along the length direction of the void former support travelling crane 22.
The hole device moving driving device 6 is responsible for moving the inflatable hole device 2 into the corresponding forming cavity 3, and the inflatable hole device 2 passes through the corresponding through hole 10 on the right baffle plate 9, then passes through the forming cavity 3 and extends to the corresponding through hole 10 on the left baffle plate 8, so that the purpose of reserving holes is achieved.
Specifically, the perforator movement driving device 6 may be an air cylinder, a hydraulic cylinder, an electric push rod or other motor transmission mechanisms, and all of them can realize linear driving of the mold body.
Specifically, the perforator support trolley 22 comprises a trolley guide 221 and a support 222, the inflatable perforator 2 is mounted on the support 222, and the perforator moving driving device 6 drives the support 222 to move along the trolley guide 221.
Example 9:
this embodiment is optimized based on embodiment 8 described above.
Further comprising a tenon scraper 23 and a tenon scraper drive means 24 for driving the tenon scraper 23 along the top of the mould cavity 3.
Become the die cavity 3 closed back, carry out the gypsum pouring in to become die cavity 3 through feeding system, hole ware removes drive arrangement 6 drive inflatable hole ware 2 and stretches into the die cavity 3 behind through-hole 10 on the right baffle 9 in and extend to through-hole 10 department on the left baffle 8 again, aerify 5 on the inflatable layer of inflatable hole ware 2 again, reach and reserve the hole purpose, the gypsum is pour and is accomplished the back, when preliminary solidification, unsmooth tenon scraper drive arrangement 24 operation is released and is returned behind unsmooth tenon scraper 23, accomplish the shaping processing to gypsum partition plate upper end. After the gypsum partition board is completely cured, the inflatable hole device 2 is deflated and exits the forming cavity 3, and then the demoulding step is carried out.
Specifically, the tenon scraper driving device 24 may be an air cylinder, a hydraulic cylinder, an electric push rod or other motor transmission mechanism, and all can realize linear driving of the tenon scraper 23.
Example 10:
this embodiment is optimized based on embodiment 9 described above.
In order to more conveniently realize the setting and installation of the concave-convex tenon scraper 23 and the concave-convex tenon scraper driving device 24, the structural design is simplified, the concave-convex tenon scraper driving device 24 is arranged on the hole device support travelling crane 22, namely, the concave-convex tenon scraper driving device 24 is arranged on the hole device support 222, and the concave-convex tenon scraper 23 is arranged on the driving end of the concave-convex tenon scraper driving device 24.
It should be noted that, in the above embodiment, the perforator moving driving device 6, the shutter driving device 13, the mold driving device 21 and the tenon blade driving device 24 may be cylinders, hydraulic cylinders, electric push rods or other motor transmission mechanisms.
The technical scheme comprises the following working steps:
die assembly and pouring:
production operation, when production is poured, the mould drive device 21 pushes all mould bodies to reach a closed state, the hole device moving drive device 6 drives the inflatable hole device 2 to be inserted into the forming cavity 3, the inflation and deflation device inflates the inflatable layer 5 to achieve the purpose of reserving holes, then gypsum is poured, after the gypsum pouring is finished, when the gypsum is preliminarily solidified, the concave-convex tenon scraper drive device 24 pushes the concave-convex tenon scraper 23 out and then returns to finish the forming treatment of the upper end of the gypsum partition board. After the gypsum partition board is completely cured, the inflatable hole device 2 is deflated and exits the forming cavity 3, and then the demoulding step is carried out.
Demolding:
the mould driving device 21 reversely and transversely pulls out the mould body to separate all the L-shaped left baffle plates 8 from the partition plates 11, namely, all the partition plates 11 are completely separated from the gypsum partition plate; then the baffle driving device 13 is pushed longitudinally, the driving direction of the baffle driving device 13 is perpendicular to the driving direction of the mould driving device 21, so that two sides of the gypsum partition board are separated from the left baffle 8 and the right baffle 9 respectively, at the moment, the gypsum partition board is independent from all directions, the manipulator easily picks up the gypsum partition board to be taken out of the mould, and then all components return.
In conclusion, in the technical scheme, the force is not directly applied to the gypsum partition board in the whole demolding process, but the force is applied to the forming die from four directions of the forming cavity, namely, the horizontal-pushing opening-closing type pushing die is adopted, and the gypsum partition board cannot be influenced by external force extrusion, so that the finally formed gypsum partition board is accurate in size, low in breakage rate and high in productivity.
This automatic change gypsum partition plate production facility adopts the multi-die monolithic to pour, makes production efficiency improve. In addition, the inflatable hole device can easily reserve the hollow hole of the partition wall board, so that the gypsum partition wall board achieves the aim of light weight. When the inflatable hole device is used for pouring the gypsum partition board, the inflatable hole device is inflated to achieve the purpose of reserving the hole, and when the inflatable hole device is pulled out, the hole device leaks air, so that the hole device can be easily taken out. Thereby solved and adopted the rod iron to realize the reservation of hollow hole among the current gypsum partition plate forming process, big at the in-process degree of difficulty of demolising the rod iron, and caused the problem of damage to gypsum partition plate easily.
Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an automatic change gypsum partition plate production facility which characterized in that: the forming device comprises an inflatable hole forming device, wherein the inflatable hole forming device comprises an inflatable hole device, the inflatable hole device is located in a forming cavity of a gypsum partition board forming die, the inflatable hole device is provided with an extending length matched with the depth of a hole to be formed, the inflatable hole device comprises a supporting column and an inflating layer, the inflating layer is coated outside the supporting column, and the inflating layer is connected with an inflating and deflating device.
2. An automated gypsum partition board production plant according to claim 1, wherein: the inflatable hole devices arranged at intervals form inflatable hole groups, the inflatable hole groups are located in the same forming cavity of the gypsum partition board forming die, and the inflatable hole groups are located in different forming cavities of the gypsum partition board forming die respectively.
3. An automated gypsum partition board production plant according to claim 2, wherein: the inflatable hole forming device comprises a hole device moving driving device, and the inflatable hole groups are moved into different forming cavities of the gypsum partition board forming die by the hole device moving driving device.
4. An automated gypsum panel production facility according to claim 1, wherein: still include gypsum partition board forming die, be equipped with a plurality of through-holes along its direction of height interval on gypsum partition board forming die's the left baffle and the right baffle, inflatable hole group is including a plurality of inflatable hole wares that set up along vertical direction interval, inflatable hole ware respectively with the through-hole one-to-one, inflatable hole ware passes behind the through-hole that corresponds on the right baffle through the shaping chamber and extends to the through-hole department that corresponds on the left baffle.
5. An automated gypsum panel production facility according to claim 4, wherein: the gypsum partition board forming die is an opening-closing gypsum partition board forming die, the opening-closing gypsum partition board forming die comprises a die body and a die support, the die body is provided with a plurality of forming cavities which are arranged side by side, partition boards are arranged between every two adjacent forming cavities, a left baffle, a right baffle, a bottom plate and a baffle driving device are arranged between every two adjacent partition boards, the left baffle is an L-shaped left baffle, a bottom plate guide rail is arranged on the L-shaped left baffle along the extending direction of the horizontal section of the L-shaped left baffle, the bottom plate is in sliding fit with the bottom plate guide rail, the bottom plate is positioned between the vertical section of the L-shaped left baffle and the right baffle, and the baffle driving device drives the right baffle to move along the extending direction of the horizontal section of the L-shaped left baffle;
the mould bracket is provided with a building block travelling crane guide rail and a partition plate guide rail along the length direction of the mould bracket, the lower end of the partition plate is provided with a partition plate sliding part in sliding fit with the partition plate guide rail, and the horizontal section of the L-shaped left baffle is provided with a building block sliding part in sliding fit with the building block travelling crane guide rail;
the flexible pulling piece is arranged between the adjacent partition boards, the mold driving device is arranged on the mold support, the driving end of the mold driving device is fixedly connected with the partition board located on the outermost side, the mold driving device drives the partition board to move along the partition board guide rail, and the partition board drives the L-shaped left baffle to move along the building block travelling crane guide rail while moving.
6. An automated gypsum panel production facility according to claim 5, wherein: the lower end of the right baffle is in sliding fit with the guide rail of the bottom plate, the baffle driving device is positioned below the guide rail of the bottom plate, and the baffle driving device drives the right baffle to move along the guide rail of the bottom plate.
7. An automated gypsum panel production facility according to claim 5, wherein: the flexible pulling piece is a chain or a pull rope, and the left side and the right side of each adjacent partition plate are respectively provided with the flexible pulling piece.
8. An automated gypsum partition board production plant according to claim 5, wherein: inflatable hole forming device includes hole ware support driving and hole ware mobile drive device, hole ware support driving is located one side of mould support, the length direction of hole ware support driving extends towards one side of mould support, hole ware mobile drive device installs on hole ware support driving, hole ware mobile drive device drives inflatable hole forming device and removes along the length direction of hole ware support driving.
9. An automated gypsum panel production facility according to claim 8, wherein: the concave-convex tenon scraper is characterized by further comprising a concave-convex tenon scraper and a concave-convex tenon scraper driving device for driving the concave-convex tenon scraper to move along the top of the forming cavity.
10. An automated gypsum panel production facility according to claim 9, wherein: the concave-convex tenon scraper driving device is arranged on the hole device support traveling crane, and the concave-convex tenon scraper is arranged at the driving end of the concave-convex tenon scraper driving device.
CN202221932349.5U 2022-07-25 2022-07-25 Automatic change gypsum partition plate production facility Active CN217861901U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221932349.5U CN217861901U (en) 2022-07-25 2022-07-25 Automatic change gypsum partition plate production facility

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221932349.5U CN217861901U (en) 2022-07-25 2022-07-25 Automatic change gypsum partition plate production facility

Publications (1)

Publication Number Publication Date
CN217861901U true CN217861901U (en) 2022-11-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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