CN217861692U

CN217861692U - Automatic scrap device of electric energy meter

Info

Publication number: CN217861692U
Application number: CN202220959686.7U
Authority: CN
Inventors: 范来富; 朱正磊; 叶雪峰; 卜峰; 邵倩; 李雅超; 张暖
Original assignee: Huai'an Xinye Power Construction Co ltd
Current assignee: Huai'an Xinye Power Construction Co ltd
Priority date: 2022-04-25
Filing date: 2022-04-25
Publication date: 2022-11-22
Anticipated expiration: 2032-04-25

Abstract

The invention provides an automatic electric energy meter scrapping device which comprises a rack, wherein a punching lifting device is arranged on a four-column frame, a pressing device and a punching device are arranged on a lifting plate of the punching lifting device, a feeding device drives a material frame jig to horizontally and linearly move between a punching station and a material loading and unloading station, an identification device is arranged above a moving path of the material frame jig, an electric control cabinet is electrically connected with the punching device, the punching lifting device, the identification device and the feeding device, the punching station is positioned below the punching device, and the material loading and unloading station is positioned on the outer side of the four-column frame. The punching device can be provided with a plurality of groups, the electric meters enter the punching station to automatically punch in an automatic mode along with the material frame jig, the scrapping treatment of the electric meters can be completed in a short time, and the scrapping treatment efficiency is greatly improved.

Description

Automatic scrap device of electric energy meter

Technical Field

The invention relates to the technical field of power equipment processing, in particular to an automatic scrapping device for an electric energy meter.

Background

In order to avoid the situation that waste electric energy meters flow into the market and the leakage of user data is caused, the national grid company 'electric energy meter sorting management method' requires that the waste electric energy meters are correspondingly damaged when being handed over to a recycling company.

Because there is not the equipment that can accomplish above-mentioned file regulation requirement at present, scrap the processing link and adopt electric drill to punch mostly, need invest a large amount of cost of labor, the treatment effeciency is low to there is certain potential safety hazard. In the prior art, although some machine devices for destroying the electric energy meter exist, in practical application, the machine devices still have unsatisfactory positions such as low processing speed, complex operation, unreasonable and frequent damage to the structure, and irretraceable information.

Disclosure of Invention

The invention aims to provide an automatic electric energy meter scrapping device which can automatically process electric meters and reasonably collect electric meter information, and the electric meter scrapping process can be well documented.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic electric energy meter scrapping device comprises a rack, wherein a material frame jig, a four-column frame, a pressing device, a punching lifting device, an identification device, a feeding device and an electrical control cabinet are arranged on the rack; the punching lifting device is arranged on the four-column frame, the pressing device and the punching device are arranged on a lifting plate of the punching lifting device, the feeding device drives the material frame jig to horizontally and linearly move between a punching station and a loading and unloading station, the recognition device is arranged above a moving path of the material frame jig, the electrical control cabinet is electrically connected with the punching device, the punching lifting device, the recognition device and the feeding device, the punching station is located below the punching device, and the loading and unloading station is located on the other side of the punching station.

Further, the automatic punching device comprises a horizontal distance adjusting device, wherein the punching device comprises a movable punching device and a fixed punching device, and the horizontal distance adjusting device is arranged on the lifting plate and drives the movable punching device to move horizontally and linearly.

Further, the mobile punching device comprises a mobile punching base, a mobile punching motor and a mobile punching bit, wherein the mobile punching base is slidably mounted on the lifting plate, the mobile punching bit is rotatably mounted on the mobile punching base, and the mobile punching motor is fixedly mounted on the mobile punching base and drives the mobile punching bit;

the fixed punching device comprises a fixed punching seat, a fixed punching motor and a fixed punching drill bit, wherein the fixed punching seat is fixedly installed on the lifting plate, the fixed punching drill bit is rotatably installed on the fixed punching seat, and the fixed punching motor is fixedly installed on the fixed punching seat and drives the fixed punching drill bit.

Furthermore, the horizontal distance adjusting device comprises a distance adjusting motor and a distance adjusting screw mechanism, the distance adjusting motor is connected with a screw of the distance adjusting screw mechanism, a nut of the distance adjusting screw mechanism is connected with the mobile punching device, and the horizontal distance adjusting device is electrically connected with the electrical control cabinet.

Furthermore, the pressing device comprises a pressing plate, a pressing spring and a guide pillar, the guide pillar is fixedly installed on the lifting plate, the pressing spring is sleeved on the guide pillar, the pressing plate is movably installed on the guide pillar and abutted by the pressing spring, and a drill bit avoiding hole is formed in the pressing plate.

Further, the punching lifting device comprises a lifting motor, a lifting transmission mechanism and a lifting screw rod mechanism, wherein the lifting motor is connected with a screw rod of the lifting screw rod mechanism through the lifting transmission mechanism, and a nut of the lifting screw rod mechanism is connected with the lifting plate.

Further, the feeding device comprises a feeding motor and a feeding screw mechanism, the feeding motor is connected with a screw of the feeding screw mechanism, and a nut of the feeding screw mechanism is connected with the material frame jig.

Further, the electric control cabinet further comprises a human-computer interaction device, and the human-computer interaction device is arranged on the rack and is electrically connected with the electric control cabinet.

Further, the horse riding wheel is further included, and the horse riding wheel is arranged at four corners of the bottom of the rack.

Compared with the prior art, the invention has the beneficial effects that:

1. the punching device can be provided with a plurality of groups, the electric meters enter the punching station to automatically punch in an automatic mode along with the material frame jig, the scrapping treatment of the electric meters can be completed in a short time, and the scrapping treatment efficiency is greatly improved.

2. The identification device can identify the nameplate information of the electric meter, so that a processing record is generated, the processing process of the electric meter is known in real time, and traceable closed-loop operation is formed.

Drawings

FIG. 1 is a perspective view of a preferred embodiment of the present invention from a front perspective;

FIG. 2 is a perspective view of the preferred embodiment shown in FIG. 1 from a rear perspective;

FIG. 3 is a front elevational view of the structure of the preferred embodiment shown in FIG. 1;

FIG. 4 is a left side view of the structure of the preferred embodiment shown in FIG. 1;

FIG. 5 is a left side view of the structure of the punch lifting device in the preferred embodiment shown in FIG. 1;

FIG. 6 is a left side elevational view of the construction of the four post frame of the preferred embodiment of FIG. 1;

FIG. 7 is a front view of the structure of the mobile punching device in the preferred embodiment shown in FIG. 1;

FIG. 8 is a front view of the structure of the fixed punch assembly of the preferred embodiment of FIG. 1;

figure 9 is a front view of the construction of the compacting apparatus of the preferred embodiment shown in figure 1.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 9, an automatic scrapping device for an electric energy meter comprises a frame 1, wherein a material frame jig 29, a four-column frame 3, a pressing device 4, a punching device, a punching lifting device 2, an identification device 10, a feeding device 11 and an electric control cabinet 8 are arranged on the frame 1. Four corners at the bottom of the frame 1 are provided with horse wheels 12.

As shown in fig. 6, the four main frames 3 are installed on the worktable 17 on the frame 1 and located at the rear half part of the worktable 17, so as to reserve the front half part for taking and placing the electric meter by the material frame. The four-column frame 3 comprises four columns 18 and a top plate 19 arranged at the top ends of the four columns 18, and the bottom ends of the four columns 18 are arranged on a workbench 17 on the machine frame 1. The upright column 18 has both guiding and supporting functions.

As shown in fig. 5, the punching elevating device 2 is provided on the four-column frame 3, and includes an elevating plate 16, an elevating motor 13, an elevating transmission mechanism 14, and an elevating screw mechanism 15. The lifter plate 16 is mounted to the post 18 by linear bearings to form a sliding connection. The lifting motor 13 is upwards installed on the workbench 17, a lead screw in the lifting lead screw mechanism 15 is vertically and rotatably installed on the workbench 17, the bottom end of the lifting lead screw mechanism is connected with a motor shaft of the lifting motor 13 through the lifting transmission mechanism 14, and a nut of the lifting lead screw mechanism 15 is connected with the lifting plate 16. The lifting motor 13 operates to drive the lifting plate 16 to be lifted or lowered. The lifting transmission mechanism 14 is a chain transmission mechanism.

As shown in fig. 7 to 9, the pressing means 4 and the punching means are provided on the elevating plate 16 of the punch elevating means 2. The pressing device 4 comprises a pressing plate 26, a pressing spring 27 and a guide post 28, the guide post 28 is fixedly mounted on the lifting plate 16, the pressing spring 27 is sleeved on the guide post 28, the pressing plate 26 is movably mounted on the guide post 28 and is abutted by the pressing spring 27, and a drill bit avoiding hole is formed in the pressing plate 26. The pressing plate 26 stops descending when contacting with the ammeter after descending, the lifting plate 16 continues descending to punch, at the moment, the distance between the pressing plate 26 and the lifting plate 16 becomes small, so that the pressing spring 27 is compressed to generate pressing force, and the pressing plate 26 firmly presses the ammeter under the action of the pressing force, so that the smooth punching operation is guaranteed.

Perforating device is including removing perforating device 6 and fixed perforating device 5, removes perforating device 6 and fixed perforating device 5 and all is provided with a plurality ofly to satisfy the requirement that a plurality of ammeters punched simultaneously. The lifting plate 16 is provided with a horizontal distance adjusting device 7, and the horizontal distance adjusting device 7 drives the movable punching device 6 to move linearly along the left and right of the rack 1.

The mobile perforating unit 6 comprises a mobile perforating carriage 21, a mobile perforating motor 22 and a mobile perforating bit 20. The movable punch holder 21 is slidably mounted on the elevating plate 16 by a linear slide mechanism, the movable punch bit 20 is rotatably mounted on the movable punch holder 21, and the movable punch motor 22 is fixedly mounted on the movable punch holder 21 downward and drives the movable punch bit 20. Three of the mobile perforating bits 20 are provided and are driven synchronously by the mobile perforating motor 22 through a gear transmission.

The fixed punching device 5 comprises a fixed punching seat 24, a fixed punching motor 25 and a fixed punching drill bit 23, the fixed punching seat 24 is fixedly installed on the lifting plate 16, the fixed punching drill bit 23 is rotatably installed on the fixed punching seat 24, the fixed punching motor 25 is fixedly installed on the fixed punching seat 24, and the fixed punching drill bit 23 is driven. The fixed drill bits 23 are provided in three and are synchronously driven by a fixed punch motor 25 through a gear transmission.

The horizontal distance adjusting device 7 comprises a distance adjusting motor and a distance adjusting lead screw mechanism, wherein lead screws of the distance adjusting motor and the distance adjusting lead screw mechanism are horizontally arranged, and are coaxially connected to establish transmission. The nut of the distance-adjusting screw mechanism is connected with the movable perforating device 6, and the horizontal distance-adjusting device 7 is electrically connected with the electrical control cabinet 8. The horizontal distance adjusting device 7 is used for adjusting the distance between the two punching devices, so that the punching requirements of different specifications and models of electric meters are met. The drill bits are distributed in a rectangular array mode, the front-back distance of the drill bits is fixed, and the left-right distance of the drill bits is adjusted through a horizontal distance adjusting device 7.

As shown in fig. 4, the frame jig 29 is slidably mounted on the table 17 by a linear slide mechanism, and can move back and forth on the table 17 to reciprocate between the punching station and the loading/unloading station. The punching station is positioned at the upper and rear half parts of the workbench 17, namely the lower part of the punching lifting device 2, and the loading and unloading station is positioned at the front half part of the workbench 17. The feeding device 11 drives the material frame jig 29 to move and comprises a feeding motor 30 and a feeding screw mechanism, the feeding motor 30 and a screw of the feeding screw mechanism are horizontally arranged and are coaxially connected to establish transmission, and a nut of the feeding screw mechanism is connected with the material frame jig 29.

The recognition device 10 and the human-computer interaction device 9 are arranged on the rack 1 and are positioned above the moving path of the material frame jig 29, and the recognition device and the human-computer interaction device are used for scanning nameplate information on the electric meter and storing records of the nameplate information so as to be convenient for follow-up tracing and management. The electric control cabinet 8 is electrically connected with the punching device, the punching lifting device 2, the man-machine interaction device 9, the recognition device 10 and the feeding device 11.

And turning on a power switch, putting a material frame provided with the to-be-scrapped electric meter on the material frame jig, automatically scanning the information of the electric meter by the identification device 10, transmitting the information to a controller in the electric control cabinet 8, and transmitting the information to other terminals through the Bluetooth module. The meter information includes specifications, and the horizontal pitch control device 7 is controlled thereby. After the scanning is finished, the feeding device 11 automatically conveys the electric meter to the punching station. According to the ammeter of equidimension not, the horizontal roll adjustment device 7 drive is removed the distance between perforating device 6 and the fixed perforating device 5 in order to satisfy the ammeter interval to can punch the destruction to the ammeter correctly. With the gradual descending of the lifting plate 16, the electricity meter is pressed by the pressing plate 26, and the electric meter is punched and destroyed by the drill bit through the drill bit avoiding hole. After the punching operation is completed, the related parts of the device are automatically reset, the material frame is manually taken out and put into a new material frame provided with the to-be-scrapped electric meters again, and the scrapping treatment of all the electric meters can be completed by repeating the processes.

The improvement of the invention lies in the integral structure, wherein the control method is the prior art, and the rest parts which are not described in detail are all known techniques of the technical personnel in the field.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

In the description of the present invention, the meaning of "a plurality" is two or more unless otherwise specified. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Finally, it is to be noted that: although the present invention has been described in detail with reference to examples, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. The utility model provides an automatic scrap device of electric energy meter, includes frame (1), its characterized in that: the frame (1) is provided with a material frame jig (29), a four-column frame (3), a pressing device (4), a punching device, a punching lifting device (2), a recognition device (10), a feeding device (11) and an electrical control cabinet (8); punching lifting device (2) sets up on four post frame (3), closing device (4) and perforating device set up punch on lifting plate (16) of lifting device (2), feeding device (11) drive material frame tool (29) horizontal rectilinear movement between the station of punching and loading and unloading material station, recognition device (10) set up the removal route top of material frame tool (29), electrical control cabinet (8) electric connection perforating device, punching lifting device (2), recognition device (10) and feeding device (11), the station of punching is located perforating device's below, the station of loading and unloading is located the opposite side of the station of punching.

2. An automatic scrapping device of an electric energy meter according to claim 1, wherein: the automatic punching device is characterized by further comprising a horizontal distance adjusting device (7), wherein the punching device comprises a movable punching device (6) and a fixed punching device (5), and the horizontal distance adjusting device (7) is arranged on the lifting plate (16) and drives the movable punching device (6) to horizontally and linearly move.

3. An automatic scrapping device of an electric energy meter according to claim 2, wherein: the mobile punching device (6) comprises a mobile punching seat (21), a mobile punching motor (22) and a mobile punching bit (20), the mobile punching seat (21) is slidably mounted on the lifting plate (16), the mobile punching bit (20) is rotatably mounted on the mobile punching seat (21), and the mobile punching motor (22) is fixedly mounted on the mobile punching seat (21) and drives the mobile punching bit (20);

fixed perforating device (5) is including fixed seat (24), fixed motor (25) and the fixed drill bit (23) of punching, fixed seat (24) fixed mounting of punching is in on lifter plate (16), fixed drill bit (23) rotate to be installed on fixed seat (24) of punching, fixed motor (25) fixed mounting of punching is in on fixed seat (24) of punching, and the drive fixed drill bit (23) of punching.

4. The automatic electric energy meter scrapping device of claim 2, wherein: the horizontal distance adjusting device (7) comprises a distance adjusting motor and a distance adjusting lead screw mechanism, the distance adjusting motor is connected with a lead screw of the distance adjusting lead screw mechanism, a nut of the distance adjusting lead screw mechanism is connected with the movable punching device (6), and the horizontal distance adjusting device (7) is electrically connected with the electrical control cabinet (8).

5. The automatic electric energy meter scrapping device of claim 1, wherein: the pressing device (4) comprises a pressing plate (26), a pressing spring (27) and a guide post (28), the guide post (28) is fixedly installed on the lifting plate (16), the pressing spring (27) is sleeved on the guide post (28), the pressing plate (26) is movably installed on the guide post (28) and abutted by the pressing spring (27), and a drill bit avoiding hole is formed in the pressing plate (26).

6. The automatic electric energy meter scrapping device of claim 1, wherein: the punching lifting device (2) comprises a lifting motor (13), a lifting transmission mechanism (14) and a lifting screw rod mechanism (15), wherein the lifting motor (13) is connected with a screw rod of the lifting screw rod mechanism (15) through the lifting transmission mechanism (14), and a nut of the lifting screw rod mechanism (15) is connected with a lifting plate (16).

7. The automatic electric energy meter scrapping device of claim 1, wherein: the feeding device (11) comprises a feeding motor (30) and a feeding screw mechanism, the feeding motor (30) is connected with a screw of the feeding screw mechanism, and a nut of the feeding screw mechanism is connected with the material frame jig (29).

8. An automatic scrapping device of an electric energy meter according to claim 1, wherein: the electric control cabinet is characterized by further comprising a human-computer interaction device (9), wherein the human-computer interaction device (9) is arranged on the rack (1) and is electrically connected with the electric control cabinet (8).

9. The automatic electric energy meter scrapping device of claim 1, wherein: the horse-riding wheel (12) is further included, and the horse-riding wheels (12) are arranged at four corners of the bottom of the rack (1).