CN217857644U - Circulating water washes into sand system for production of fine work mechanism sand - Google Patents
Circulating water washes into sand system for production of fine work mechanism sand Download PDFInfo
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Abstract
本实用新型提供了一种精品机制砂生产用循环水冲洗成砂系统,涉及循环水冲洗成砂系统技术领域,包括容器结构和清洗机构,所述容器结构的一端两侧设置有套接的冲洗净化构件,所述容器结构的另一端下方设置有螺栓装配的清洗机构;本实用新型主要是利用在花键轴上套接的花键套,使得花键套能够在电动机传动驱动力的效果下,将花键套外侧的清洗转刷达到高速的转动,由于花键套由气动伸缩杆进行伸缩连接,因此在机制砂清洗完成后,通过往复的伸缩运动,使得花键轴的高速转动将浑浊的水不间断的搅拌起来,通过搅拌浑浊的泥沙水,能够减少泥沙由于沉淀造成的附着残留,这样在多次的清洗循环下,能够大幅度的减少泥沙的附着,从而提升了机制砂的品质。
The utility model provides a circulating water flushing sand forming system for the production of high-quality machine-made sand, which relates to the technical field of circulating water flushing sand forming systems, including a container structure and a cleaning mechanism. The two sides of one end of the container structure are provided with socket flushing Purification component, the bottom of the other end of the container structure is provided with a bolt-assembled cleaning mechanism; the utility model mainly utilizes the spline sleeve socketed on the spline shaft, so that the spline sleeve can be cleaned under the effect of the driving force of the motor. , the cleaning rotary brush on the outside of the spline sleeve reaches high-speed rotation. Since the spline sleeve is telescopically connected by a pneumatic telescopic rod, after the cleaning of the machine-made sand is completed, the high-speed rotation of the spline shaft will be turbid through the reciprocating telescopic movement. Stir the water uninterruptedly. By stirring the turbid sediment water, it can reduce the sediment adhesion residue caused by sedimentation. In this way, under multiple cleaning cycles, the sediment adhesion can be greatly reduced, thereby improving the mechanism. sand quality.
Description
技术领域technical field
本实用新型涉及循环水冲洗成砂系统技术领域,尤其涉及一种精品机制砂生产用循环水冲洗成砂系统。The utility model relates to the technical field of a circulating water flushing sand forming system, in particular to a circulating water flushing sand forming system for fine machine-made sand production.
背景技术Background technique
机制砂是指通过制砂机和其它附属设备加工而成的砂子,成品更加规则,可以根据不同工艺要求加工成不同规则和大小的砂子,在制砂时需要将机制砂上附着的污泥进行冲洗,而洗砂机有轮斗式洗砂机和螺旋式洗砂机两种形式。Manufactured sand refers to the sand processed by the sand making machine and other auxiliary equipment. The finished product is more regular and can be processed into sand of different rules and sizes according to different process requirements. When making sand, the sludge attached to the machine-made sand needs to be washed. , and the sand washing machine has two forms: wheel bucket sand washing machine and spiral sand washing machine.
现有的循环水冲洗成砂系统在使用时,通常是利用浸泡与搅拌将机制砂外侧附着的泥沙进行清洗剥离,但清洗完成的泥沙容易有残留附着在设备内部,造成了机制砂的品质难以提升,因此,本实用新型提出一种精品机制砂生产用循环水冲洗成砂系统以解决现有技术中存在的问题。When the existing circulating water flushing sand making system is used, it usually uses soaking and stirring to clean and peel off the sediment attached to the outside of the machine-made sand. However, the cleaned sand is likely to remain inside the equipment, resulting in It is difficult to improve the quality. Therefore, the utility model proposes a high-quality machine-made sand production sand washing system with circulating water to solve the problems existing in the prior art.
实用新型内容Utility model content
针对上述问题,本实用新型提出一种精品机制砂生产用循环水冲洗成砂系统,该精品机制砂生产用循环水冲洗成砂系统主要是利用在花键轴上套接的花键套,使得花键套能够在电动机传动驱动力的效果下,将花键套外侧的清洗转刷达到高速的转动,由于花键套由气动伸缩杆进行伸缩连接,因此在机制砂清洗完成后,通过往复的伸缩运动,使得花键轴的高速转动将浑浊的水不间断的搅拌起来,通过搅拌浑浊的泥沙水,能够减少泥沙由于沉淀造成的附着残留,这样在多次的清洗循环下,能够大幅度的减少泥沙的附着,从而提升了机制砂的品质。In view of the above problems, the utility model proposes a sand washing system for fine machine-made sand production with circulating water. The sand washing system for fine machine-made sand production mainly uses the spline sleeve socketed on the spline shaft, so that The spline sleeve can rotate the cleaning brush on the outside of the spline sleeve at a high speed under the effect of the driving force of the motor. Since the spline sleeve is telescopically connected by a pneumatic telescopic rod, after the cleaning of the machine-made sand is completed, the reciprocating The telescopic movement makes the high-speed rotation of the spline shaft stir the turbid water uninterruptedly. By stirring the turbid silt water, it can reduce the adhesion residue of the silt caused by sedimentation. In this way, under multiple cleaning cycles, it can greatly Significantly reduce the adhesion of sediment, thereby improving the quality of machine-made sand.
为实现本实用新型的目的,本实用新型通过以下技术方案实现:一种精品机制砂生产用循环水冲洗成砂系统,包括容器结构和清洗机构,所述容器结构的一端两侧设置有套接的冲洗净化构件,所述容器结构的另一端下方设置有螺栓装配的清洗机构;In order to achieve the purpose of the utility model, the utility model is realized through the following technical solutions: a sand washing system with circulating water for the production of high-quality machine-made sand, including a container structure and a cleaning mechanism, and sockets are arranged on both sides of one end of the container structure The flushing and purifying component, the other end of the container structure is provided with a bolt-mounted cleaning mechanism;
所述清洗机构包括电动机、皮带轮组、轴承座、花键轴、花键套、固定插套、清洗转刷、连接管、气动伸缩杆和螺栓套接板,所述电动机设置在所述容器结构的另一端下方,所述电动机的输出端连接有皮带轮组,所述皮带轮组的输入端贯穿所述轴承座与容器结构的另一端连接有花键轴,且所述花键轴的外侧花键连接有花键套,所述花键套的外侧设置有固定插套,且所述固定插套的外侧设置有环形分布的清洗转刷,所述花键套的一端轴承连接有连接管,且所述连接管的一侧设置有气动伸缩杆,所述气动伸缩杆的一端设置有螺栓套接板。The cleaning mechanism includes a motor, a pulley set, a bearing seat, a spline shaft, a spline sleeve, a fixed sleeve, a cleaning rotary brush, a connecting pipe, a pneumatic telescopic rod and a bolt socket plate, and the motor is arranged on the container structure Below the other end of the motor, the output end of the motor is connected to a pulley set, the input end of the pulley set passes through the bearing seat and the other end of the container structure is connected to a spline shaft, and the outer spline of the spline shaft A spline sleeve is connected, and a fixed sleeve is provided on the outside of the spline sleeve, and a ring-shaped cleaning rotary brush is provided on the outside of the fixed sleeve, and a connecting pipe is connected to a bearing at one end of the spline sleeve, and One side of the connecting pipe is provided with a pneumatic telescopic rod, and one end of the pneumatic telescopic rod is provided with a bolt socket plate.
进一步改进于,所述花键轴与花键套的中轴线和固定插套与连接管的中轴线处于同一直线上,所述清洗转刷以固定插套的中轴线环形等角度分布六组,所述螺栓套接板螺栓套接在容器结构的一端。It is further improved that the central axis of the spline shaft and the spline sleeve and the central axis of the fixed sleeve and the connecting pipe are on the same straight line, and the cleaning rotary brushes are distributed in six groups at the central axis of the fixed sleeve in a circular equiangular manner, The bolt socket plate is socketed on one end of the container structure.
进一步改进于,所述容器结构包括底板、抬高架、容器箱体、顶管、入料折口、出料口和卡槽阀板,所述底板的顶侧设置有抬高架,且所述抬高架的顶侧设置有容器箱体,所述容器箱体的一端上方设置有顶管,且所述顶管的顶端设置有入料折口,所述容器箱体的内底侧设置有出料口,且所述出料口的内侧设置有卡合套接的卡槽阀板。It is further improved that the container structure includes a bottom plate, a raised frame, a container box, a top pipe, a material inlet fold, a material outlet, and a slotted valve plate, and the top side of the bottom plate is provided with a raised frame, and the raised frame A container box is provided on the top side of the container box, a top pipe is provided above one end of the container box, and the top of the top pipe is provided with a material inlet fold, and the inner bottom side of the container box is provided with a discharge port, And the inner side of the discharge port is provided with a slotted valve plate which is engaged and socketed.
进一步改进于,所述入料折口的路径呈折形构造,所述卡槽阀板呈板状构造。A further improvement is that the path of the inlet fold is in a folded structure, and the slotted valve plate is in a plate-shaped structure.
进一步改进于,所述冲洗净化构件包括漏管、气动漏塞、净化舱、隔网罩、滤芯组、出水连管、水箱、单向液阀、电动水泵、出水管和喷口,所述漏管设置在所述容器箱体的一端下方,所述漏管上设置有气动漏塞,所述漏管的下方设置有套接的净化舱,且所述净化舱的内侧设置有通过隔网罩夹持的滤芯组,所述净化舱的一端通过出水连管与水箱套接连接。As a further improvement, the flushing and purification components include a leaking pipe, a pneumatic leaking plug, a purification cabin, a screen cover, a filter element group, a water outlet connecting pipe, a water tank, a one-way liquid valve, an electric water pump, a water outlet pipe and a spout, and the leaking pipe It is arranged below one end of the container box, the leak pipe is provided with a pneumatic leak plug, the bottom of the leak pipe is provided with a clean cabin, and the inner side of the clean cabin is provided with a clip through the mesh cover. One end of the purification cabin is connected to the water tank through a water outlet connecting pipe.
进一步改进于,所述水箱通过管道与单向液阀套接连接,所述单向液阀通过电动水泵与出水管套接连接,且所述出水管的一端通过喷口贯穿套接在容器箱体的顶部内边侧。It is further improved that the water tank is socket-connected to the one-way liquid valve through a pipe, the one-way liquid valve is socket-connected to the water outlet pipe through an electric water pump, and one end of the water outlet pipe is socketed in the container box through the nozzle top inner side of the .
本实用新型的有益效果为:The beneficial effects of the utility model are:
本实用新型主要是利用在花键轴上套接的花键套,使得花键套能够在电动机传动驱动力的效果下,将花键套外侧的清洗转刷达到高速的转动,由于花键套由气动伸缩杆进行伸缩连接,因此在机制砂清洗完成后,通过往复的伸缩运动,使得花键轴的高速转动将浑浊的水不间断的搅拌起来,通过搅拌浑浊的泥沙水,能够减少泥沙由于沉淀造成的附着残留,这样在多次的清洗循环下,能够大幅度的减少泥沙的附着,从而提升了机制砂的品质。The utility model mainly utilizes the spline sleeve socketed on the spline shaft, so that the spline sleeve can achieve high-speed rotation of the cleaning rotary brush on the outside of the spline sleeve under the effect of the driving force of the motor drive, because the spline sleeve The telescopic connection is made by the pneumatic telescopic rod. Therefore, after the cleaning of the machine-made sand is completed, the high-speed rotation of the spline shaft will stir the turbid water continuously through the reciprocating telescopic movement. By stirring the turbid silt water, it can reduce mud The adhesion residue of sand due to sedimentation can greatly reduce the adhesion of sand after repeated cleaning cycles, thereby improving the quality of machine-made sand.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的仰视立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of looking up of the utility model;
图3为本实用新型的容器结构剖面立体结构示意图;Fig. 3 is the three-dimensional structural schematic diagram of the container structure section of the present utility model;
图4为本实用新型的冲洗净化构件剖面立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the section of the flushing and purification member of the present invention;
图5为本实用新型的清洗机构立体结构示意图。Fig. 5 is a three-dimensional structural schematic diagram of the cleaning mechanism of the present invention.
其中:1、容器结构;101、底板;102、抬高架;103、容器箱体;104、顶管;105、入料折口;106、出料口;107、卡槽阀板;2、冲洗净化构件;201、漏管;202、气动漏塞;203、净化舱;204、隔网罩;205、滤芯组;206、出水连管;207、水箱;208、单向液阀;209、电动水泵;2010、出水管;2011、喷口;3、清洗机构;301、电动机;302、皮带轮组;303、轴承座;304、花键轴;305、花键套;306、固定插套;307、清洗转刷;308、连接管;309、气动伸缩杆;3010、螺栓套接板。Among them: 1. Container structure; 101. Bottom plate; 102. Lifting frame; 103. Container box; 104. Jacking pipe; 105. Inlet fold; 106. Outlet; Component; 201, leaking pipe; 202, pneumatic leaking plug; 203, purification cabin; 204, screen cover; 205, filter element group; 206, water outlet connecting pipe; 207, water tank; 208, one-way liquid valve; 209, electric water pump ; 2010, water outlet pipe; 2011, spout; 3, cleaning mechanism; 301, motor; 302, pulley group; 303, bearing seat; 304, spline shaft; 305, spline sleeve; 306, fixed sleeve; 307, cleaning Rotating brush; 308, connecting pipe; 309, pneumatic telescopic rod; 3010, bolt socket plate.
具体实施方式Detailed ways
为了加深对本实用新型的理解,下面将结合实施例对本实用新型做进一步详述,本实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。In order to deepen the understanding of the utility model, the utility model will be further described below in conjunction with the examples. The examples are only used to explain the utility model, and do not constitute a limitation to the protection scope of the utility model.
根据图1-5所示,本实施例提出了一种精品机制砂生产用循环水冲洗成砂系统,包括容器结构1和清洗机构3,容器结构1的一端两侧设置有套接的冲洗净化构件2,容器结构1的另一端下方设置有螺栓装配的清洗机构3;As shown in Figures 1-5, this embodiment proposes a sand washing system for the production of high-quality machine-made sand with circulating water, including a
清洗机构3包括电动机301、皮带轮组302、轴承座303、花键轴304、花键套305、固定插套306、清洗转刷307、连接管308、气动伸缩杆309和螺栓套接板3010,电动机301设置在容器结构1的另一端下方,电动机301的输出端连接有皮带轮组302,皮带轮组302的输入端贯穿轴承座303与容器结构1的另一端连接有花键轴304,且花键轴304的外侧花键连接有花键套305,花键套305的外侧设置有固定插套306,且固定插套306的外侧设置有环形分布的清洗转刷307,花键套305的一端轴承连接有连接管308,且连接管308的一侧设置有气动伸缩杆309,气动伸缩杆309的一端设置有螺栓套接板3010。The
花键轴304与花键套305的中轴线和固定插套306与连接管308的中轴线处于同一直线上,清洗转刷307以固定插套306的中轴线环形等角度分布六组,螺栓套接板3010螺栓套接在容器结构1的一端。The central axis of the
本实施例中,当容器箱体103之中填充满有效的水体后,启动电动机301输出动力带动皮带轮组302转动,通过皮带轮组302转动带动轴承座303内侧的花键轴304进行转动,通过花键轴304的转动带动固定插套306高速的转动,通过固定插套306带动清洗转刷307高速的转动,使得清洗转刷307清洗通过水体浸泡的机制砂原料,将机制砂的泥沙进行有效的清洗。In this embodiment, when the
容器结构1包括底板101、抬高架102、容器箱体103、顶管104、入料折口105、出料口106和卡槽阀板107,底板101的顶侧设置有抬高架102,且抬高架102的顶侧设置有容器箱体103,容器箱体103的一端上方设置有顶管104,且顶管104的顶端设置有入料折口105,容器箱体103的内底侧设置有出料口106,且出料口106的内侧设置有卡合套接的卡槽阀板107。The
本实施例中,通过将安装底板101的抬高架102将设备放置在加工地点,在抬高架102的顶侧安装容器箱体103,通过将需要加工的机制砂原料通过入料折口105放入设备,由于入料折口105呈折形构造,因此不会导致水体溅出,这样机制砂的原料通过入料折口105与顶管104输入到容器箱体103,并通过容器箱体103一端两侧调节上冲洗净化构件2,并使得在容器箱体103的另一端设置清洗机构3。In this embodiment, the equipment is placed at the processing site by installing the raised
入料折口105的路径呈折形构造,卡槽阀板107呈板状构造。The path of the
本实施例中,水体下漏完成后,关闭漏管201内侧的气动漏塞202,打开卡槽阀板107,使得出料口106打开通道,之后启动螺栓套接板3010内侧的气动伸缩杆309,进行多次的往复式的伸缩运动,从而在清洗转刷307和固定插套306的高速转动下,使得清洗完成的机制砂通过容器箱体103下底侧的出料口106输出设备,以达到便于用户承载的效果。In this embodiment, after the water leakage is completed, close the
冲洗净化构件2包括漏管201、气动漏塞202、净化舱203、隔网罩204、滤芯组205、出水连管206、水箱207、单向液阀208、电动水泵209、出水管2010和喷口2011,漏管201设置在容器箱体103的一端下方,漏管201上设置有气动漏塞202,漏管201的下方设置有套接的净化舱203,且净化舱203的内侧设置有通过隔网罩204夹持的滤芯组205,净化舱203的一端通过出水连管206与水箱207套接连接。The flushing and
本实施例中,当清洗完成后,打开漏管201之中的气动漏塞202,让水体通过容器箱体103下落到漏管201,这样泥沙水体通过漏管201下落到净化舱203之中,由于净化舱203内侧设置有通过隔网罩204夹持的滤芯组205,这样水体在隔网罩204与滤芯组205之间的净化效果下,能够将水中的泥沙进行隔离,这样干净的净化水体通过出水连管206输回水箱207之中,以待下次循环。In this embodiment, after the cleaning is completed, open the
水箱207通过管道与单向液阀208套接连接,单向液阀208通过电动水泵209与出水管2010套接连接,且出水管2010的一端通过喷口2011贯穿套接在容器箱体103的顶部内边侧。The
本实施例中,启动电动水泵209输出动力带动单向液阀208利用管道抽取水箱207之中的水体,进行抽取,这样干净的水体通过单向液阀208与电动水泵209输出到出水管2010,这样出水管2010之中的水体通过喷口2011将干净的水体输入到容器箱体103的内部。In this embodiment, start the
该精品机制砂生产用循环水冲洗成砂系统的工作原理是:首先,通过将需要加工的机制砂原料通过入料折口105放入设备,启动电动水泵209输出动力带动单向液阀208利用管道抽取水箱207之中的水体,进行抽取,这样干净的水体通过单向液阀208与电动水泵209输出到出水管2010,这样出水管2010之中的水体通过喷口2011将干净的水体输入到容器箱体103的内部,容器箱体103之中填充满有效的水体后,启动电动机301输出动力带动皮带轮组302转动,通过皮带轮组302转动带动轴承座303内侧的花键轴304进行转动,通过花键轴304的转动带动固定插套306高速的转动,通过固定插套306带动清洗转刷307高速的转动,使得清洗转刷307清洗通过水体浸泡的机制砂原料,将机制砂的泥沙进行有效的清洗,当清洗完成后,打开漏管201之中的气动漏塞202,让水体通过容器箱体103下落到漏管201,这样泥沙水体通过漏管201下落到净化舱203之中,由于净化舱203内侧设置有通过隔网罩204夹持的滤芯组205,这样水体在隔网罩204与滤芯组205之间的净化效果下,能够将水中的泥沙进行隔离,这样干净的净化水体通过出水连管206输回水箱207之中,以待下次循环,水体下漏完成后,关闭漏管201内侧的气动漏塞202,打开卡槽阀板107,使得出料口106打开通道,之后启动螺栓套接板3010内侧的气动伸缩杆309,进行多次的往复式的伸缩运动,从而在清洗转刷307和固定插套306的高速转动下,使得清洗完成的机制砂通过容器箱体103下底侧的出料口106输出设备,以达到便于用户承载的效果。The working principle of the high-quality machine-made sand production flushing sand system with circulating water is as follows: First, put the machine-made sand raw material to be processed into the equipment through the feeding fold 105, start the electric water pump 209 to output power to drive the one-way liquid valve 208 to use the pipeline The water body in the water tank 207 is extracted and extracted, so that the clean water body is output to the water outlet pipe 2010 through the one-way liquid valve 208 and the electric water pump 209, and the water body in the water outlet pipe 2010 is input into the container box through the nozzle 2011 Inside the body 103, after the container box 103 is filled with effective water, the output power of the starter motor 301 drives the pulley set 302 to rotate, and the spline shaft 304 on the inner side of the bearing seat 303 is driven to rotate by the pulley set 302, and the The rotation of the shaft 304 drives the fixed socket 306 to rotate at a high speed, and the fixed socket 306 drives the cleaning rotary brush 307 to rotate at a high speed, so that the cleaning rotary brush 307 cleans the machine-made sand material soaked in water, and effectively removes the sediment of the machine-made sand. Cleaning, when the cleaning is completed, open the
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| CN115780398A (en) * | 2022-12-16 | 2023-03-14 | 芜湖普菲斯特电液技术有限公司 | Hydraulic valve block pressure test cleaning working platform |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115780398A (en) * | 2022-12-16 | 2023-03-14 | 芜湖普菲斯特电液技术有限公司 | Hydraulic valve block pressure test cleaning working platform |
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