CN217857418U - Pneumatic automatic ball unloading system of eddy current flaw detector - Google Patents
Pneumatic automatic ball unloading system of eddy current flaw detector Download PDFInfo
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- CN217857418U CN217857418U CN202221067313.5U CN202221067313U CN217857418U CN 217857418 U CN217857418 U CN 217857418U CN 202221067313 U CN202221067313 U CN 202221067313U CN 217857418 U CN217857418 U CN 217857418U
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- flaw detector
- eddy current
- assembly
- automatic ball
- current flaw
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
The utility model discloses an automatic ball system of unloading of eddy current flaw detector pneumatic type, collect assembly and certified products collection assembly including flaw detector assembly, defective products. The flaw detector assembly is connected with the defective product collecting assembly through a first discharging pipe, and the flaw detector assembly is connected with the qualified product collecting assembly through a second discharging pipe. The qualified product collecting assembly consists of a collecting box and a motor. The collecting box is inside to be equipped with oil storage area and discharge area, connects through cambered plate between oil storage area and the discharge area, and the lower extreme that the pipe was arranged to the second extends to in the oil storage area, is equipped with the rotation axis on the motor, is equipped with the connecting rod on the rotation axis, and the upper end of connecting rod is equipped with the electro-magnet, and the electro-magnet contacts with the lower extreme of cambered plate. The pneumatic automatic ball discharging system of the eddy current flaw detector is simple in structure, can automatically immerse the steel ball in oil and then take out the steel ball, does not need manual operation, and can filter redundant oil out to achieve the purpose of saving resources.
Description
Technical Field
The utility model relates to a mechanical equipment technique especially relates to an automatic ball system of unloading of eddy current flaw detector pneumatic type.
Background
The flaw detector is a method for detecting the flaw of part by using the characteristics that ultrasonic energy penetrates into the depth of metal material and is reflected from the edge of interface when one section enters another section, when the ultrasonic beam is transmitted from the surface of part to the interior of metal by probe, the reflected waves are respectively generated when the ultrasonic beam meets the flaw and the bottom surface of part, pulse waveforms are formed on fluorescent screen, and the position and size of the flaw are judged according to these pulse waveforms.
After the steel ball is detected, the defective products and the qualified products need to be separated, and the steel ball of the qualified products is soaked in oil, so that the purpose of protecting the steel ball is achieved, and the steel ball is prevented from rusting. The traditional mode is taken out manually or is taken out by a clamping device, the efficiency is low, oil stains can be dripped, and negative effects are brought to the working environment.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects existing in the prior art, the utility model provides an automatic ball system of unloading of eddy current flaw detector pneumatic type.
The technical scheme of the utility model is realized like this:
a pneumatic automatic ball discharging system of an eddy current flaw detector comprises a flaw detector assembly, a defective product collecting assembly and a qualified product collecting assembly, and is characterized in that the flaw detector assembly is connected with the defective product collecting assembly through a first discharging pipe, the flaw detector assembly is connected with the qualified product collecting assembly through a second discharging pipe,
the qualified product collection assembly comprises collecting box and motor, be equipped with the installation department on the collecting box, the motor sets up on the installation department, inside oil storage area and the discharge area of being equipped with of collecting box, connect through the cambered plate between oil storage area and the discharge area, the second is arranged the lower extreme of material pipe and is extended to in the oil storage area, be equipped with the rotation axis on the motor, be equipped with the connecting rod on the rotation axis, the upper end of connecting rod is equipped with the electro-magnet, the electro-magnet contacts with the lower extreme of cambered plate.
The utility model discloses an among this kind of eddy current flaw detector pneumatic type automatic ball system of unloading, be equipped with a filter plate in the exhaust area, be equipped with the filtration pore on the filter plate.
The utility model discloses an among the automatic ball system of unloading of eddy current flaw detector pneumatic type, be equipped with a support on the collecting box, be equipped with the cylinder on the support, the lower extreme of cylinder is equipped with a baffle, the lower extreme and the filter plate contact of baffle.
The utility model discloses an among this kind of eddy current flaw detector pneumatic type automatic ball system of unloading, the rotation axis is located the centre of a circle department of cambered plate.
The utility model discloses an among this kind of eddy current flaw detector pneumatic type automatic ball system of unloading, be equipped with on the electro-magnet with cambered surface board complex cambered surface portion.
The utility model discloses an among this kind of eddy current flaw detector pneumatic type automatic ball system of unloading, the second is arranged the row and is equipped with the exhaust hole on the material pipe.
The utility model discloses an among this kind of eddy current flaw detector pneumatic type automatic ball system of unloading, the second is arranged and is equipped with the breach on the material pipe, has the elastic ring in this breach.
The utility model discloses an among the automatic ball system of unloading of eddy current flaw detector pneumatic type, be equipped with first infrared sensor, second infrared sensor and third infrared sensor on the outer wall of collecting box, be equipped with the receiver on the electro-magnet.
Implement the utility model discloses an automatic ball system of unloading of eddy current flaw detector pneumatic type has following beneficial effect: this automatic ball system that unloads of eddy current flaw detector pneumatic type is simple structure not only, can also be automatic carry out the immersion oil with the steel ball, take out it again, and need not manual operation, can also filter unnecessary oil off to reach the purpose of saving the resource.
Drawings
FIG. 1 is a schematic structural view of a pneumatic automatic ball-discharging system of the eddy current flaw detector of the present invention;
FIG. 2 is a schematic view of the non-defective collection assembly of FIG. 1;
FIG. 3 is an enlarged view of a portion A of FIG. 2;
FIG. 4 is a top view of FIG. 2;
FIG. 5 is a cross-sectional view taken along line B-B of FIG. 4;
fig. 6 is a schematic view of the structure of the motor, the rotating shaft, the connecting rod and the electromagnet in fig. 2.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1 to 6, the utility model discloses an automatic ball system that unloads of eddy current flaw detector pneumatic type, collect assembly 2 and certified products including flaw detector assembly 1, defective products and collect assembly 3, flaw detector assembly 1 is used for detecting the steel ball, arranges material pipe 4 with its propelling movement to the second when flaw detector assembly 1 detects the certified products in, and arranges material pipe 5 with its propelling movement when detecting the defective products in. A storage box 6 is arranged in the defective product collecting assembly 2 and connected with a first discharging pipe 5 to collect the steel balls of the defective products.
And the qualified steel balls enter the qualified product collection assembly 3, the steel balls are discharged into the oil storage area 7, the steel balls are soaked in oil through the oil storage area 7, and then the steel balls are taken out.
The flaw detector assembly 1 is connected with the defective product collecting assembly 2 through a first discharging pipe 5, and the flaw detector assembly 1 is connected with the qualified product collecting assembly 3 through a second discharging pipe 4.
The second discharging pipe 4 is provided with an exhaust hole 8. The second discharging pipe 4 is provided with a gap 9, and the gap 9 is provided with an elastic ring 10. Because the notch 9 is communicated with the inside of the second discharging pipe 4, the deformation part 11 of the elastic ring 10 can enter the second discharging pipe 4, and the steel ball can prop open the deformation part 11 when falling down and then fall down. The air outlet hole 8 releases the air pressure generated by the steel ball in the second discharging pipe 4, so that the air is discharged from the air outlet hole 8.
The qualified product collecting assembly 3 consists of a collecting box 12 and a motor 13, wherein the collecting box 12 is provided with a mounting part 14, and the motor 13 is arranged on the mounting part 14. The motor 13 is provided with a rotating shaft 15, the rotating shaft 15 is provided with a connecting rod 16, the upper end of the connecting rod 16 is provided with an electromagnet 17, and the electromagnet 17 is contacted with the lower end of an arc panel 18.
The axis of rotation 15 is located at the center of the arc plate 18. The electromagnet 17 is provided with a cambered surface part 19 matched with the cambered plate 18. When the motor 13 drives the rotating shaft 15 to rotate, the rotating shaft 15 drives the connecting rod 16 to rotate, so that the electromagnet 17 rotates around the cambered plate 18, and the cambered surface part 19 rotates in contact with the cambered plate 18.
The collecting box 12 is internally provided with an oil storage area 7 and a discharge area 20, the oil storage area 7 is connected with the discharge area 20 through an arc panel 18, and the lower end of the second discharging pipe 4 extends into the oil storage area 7. The oil level in the oil reservoir 7 is lower than the highest point a.
When the qualified steel balls enter the oil storage area 7 through the second discharge pipe 4, the angle of the second discharge pipe 4 is large, so that the speed of the steel balls during descending is also large, and the qualified steel balls splash oil after reaching the oil storage area 7. The lower end of the second discharging pipe 4 is inserted into the lower end of the oil, and when the steel ball reaches the elastic ring 10, the steel ball will stretch the elastic ring 10 and fall down, and the speed of the steel ball when falling down is reduced.
In addition, a filter plate 21 is provided in the discharge area 20, and filter holes 22 are provided in the filter plate 21. The collecting box 12 is provided with a bracket 23, the bracket 23 is provided with an air cylinder 24, the lower end of the air cylinder 24 is provided with a baffle plate 25, and the lower end of the baffle plate 25 is contacted with the filter plate 21. The baffle 25 can be made of rubber plates, so that the steel balls can be buffered by the rubber plates after being impacted by the rubber plates, and the steel balls are protected.
The outer wall of the collecting box 12 is provided with a first infrared sensor 26, a second infrared sensor 27 and a third infrared sensor 28, and the electromagnet 17 is provided with a receiver 29. The second infrared sensor 27 is arranged between the first infrared sensor 26 and the third infrared sensor 28, and the third infrared sensor 28 is arranged at one end which is deviated from the baffle 25 and is already lower than the highest point a of the cambered plate 18, and when the steel ball passes through the highest point a, the steel ball rolls down under the influence of the cambered surface and is blocked by the baffle 25.
After the steel ball falls into the oil storage area 7, the motor 13 is started, the electromagnet 17 is at the lower end of the oil storage area 7 at the moment, the receiver 29 receives a signal sent by the first infrared sensor 26, and the electromagnet 17 is electrified, so that the electromagnet 17 has magnetism. Then the motor 13 drives the rotation shaft 15 to rotate, so that the rotation shaft 15 drives the connecting rod 16 to rotate, the connecting rod 16 drives the electromagnet 17 to rotate, so that the electromagnet 17 rotates around the rotation shaft 15, the steel balls in the oil storage area 7 are attracted by the electromagnet 17 and are moved together with the electromagnet 17, and the collection box 12 is made of a non-hydrophilic magnetic material.
When the electromagnet 17 reaches the position of the second infrared sensor 27, the second infrared sensor 27 transmits a signal to the receiver 29, the receiver 29 receives the signal of the second infrared sensor 27, at this time, the air cylinder 24 pushes the baffle 25 to descend, so that the lower end of the baffle 25 is in contact with the filter plate 21, then the motor 13 continues to drive the electromagnet 17 to rotate, so that the electromagnet 17 rotates to the position of the third infrared sensor 28, the third infrared sensor 28 transmits a signal, at this time, the electromagnet 17 is not electrified, so that the steel ball is not attracted by the electromagnet 17 any more, but rolls down under the influence of the arc panel 18 and is blocked by the baffle 25.
When the motor 13 rotates in the reverse direction, when the motor 13 passes through the second infrared sensor 27, the air cylinder 24 pulls the baffle 25 to move upward, so that the steel ball reaches the middle of the filter plate 21, oil on the surface of the steel ball is filtered, and the oil falls into the collecting area 30. When the electromagnet 17 reaches the first infrared sensor 26 again, the electromagnet 17 is continuously electrified, and the electromagnet 17 is driven by the motor 13 to reciprocate, so that the steel balls in the oil storage area 7 can be taken out, filtered and collected.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention, and any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention should be included in the present invention.
Claims (8)
1. A pneumatic automatic ball discharging system of an eddy current flaw detector comprises a flaw detector assembly, a defective product collecting assembly and a qualified product collecting assembly, and is characterized in that the flaw detector assembly is connected with the defective product collecting assembly through a first discharging pipe, the flaw detector assembly is connected with the qualified product collecting assembly through a second discharging pipe,
the qualified product collecting assembly comprises collecting box and motor, be equipped with the installation department on the collecting box, the motor sets up on the installation department, inside oil storage area and the discharge area of being equipped with of collecting box, connect through the cambered plate between oil storage area and the discharge area, the second is arranged the lower extreme of material pipe and is extended to in the oil storage area, be equipped with the rotation axis on the motor, be equipped with the connecting rod on the rotation axis, the upper end of connecting rod is equipped with the electro-magnet, the electro-magnet contacts with the lower extreme of cambered plate.
2. The pneumatic automatic ball discharging system of the eddy current flaw detector according to claim 1, wherein a filter plate is provided in the discharge area, and the filter plate is provided with filter holes.
3. The pneumatic automatic ball discharging system of eddy current flaw detector according to claim 2, wherein the collection box is provided with a support, the support is provided with a cylinder, the lower end of the cylinder is provided with a baffle, and the lower end of the baffle is in contact with the filter plate.
4. The pneumatic automatic ball discharging system of eddy current flaw detector according to claim 1, wherein the rotating shaft is located at the center of the arc panel.
5. The pneumatic automatic ball discharging system of the eddy current flaw detector according to claim 1, wherein the electromagnet is provided with an arc surface portion matched with the arc surface plate.
6. The pneumatic automatic ball discharging system of eddy current flaw detector according to claim 1, wherein the second discharging pipe is provided with an exhaust hole.
7. The pneumatic automatic ball discharging system of the eddy current flaw detector according to claim 1, wherein the second discharging pipe is provided with a notch having an elastic ring therein.
8. The pneumatic type automatic ball discharging system of the eddy current flaw detector according to claim 1, wherein a first infrared sensor, a second infrared sensor and a third infrared sensor are arranged on the outer wall of the collection box, and a receiver is arranged on the electromagnet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221067313.5U CN217857418U (en) | 2022-05-06 | 2022-05-06 | Pneumatic automatic ball unloading system of eddy current flaw detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221067313.5U CN217857418U (en) | 2022-05-06 | 2022-05-06 | Pneumatic automatic ball unloading system of eddy current flaw detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217857418U true CN217857418U (en) | 2022-11-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221067313.5U Active CN217857418U (en) | 2022-05-06 | 2022-05-06 | Pneumatic automatic ball unloading system of eddy current flaw detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217857418U (en) |
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2022
- 2022-05-06 CN CN202221067313.5U patent/CN217857418U/en active Active
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