CN217857357U - Impurity removing equipment - Google Patents
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- CN217857357U CN217857357U CN202221836692.XU CN202221836692U CN217857357U CN 217857357 U CN217857357 U CN 217857357U CN 202221836692 U CN202221836692 U CN 202221836692U CN 217857357 U CN217857357 U CN 217857357U
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- 239000012535 impurity Substances 0.000 title claims abstract description 48
- 238000005188 flotation Methods 0.000 claims abstract description 79
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000012216 screening Methods 0.000 claims abstract description 45
- 239000007788 liquid Substances 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000007654 immersion Methods 0.000 claims description 17
- 238000000926 separation method Methods 0.000 abstract description 41
- 239000002245 particle Substances 0.000 abstract description 6
- 235000020234 walnut Nutrition 0.000 description 14
- 241000758791 Juglandaceae Species 0.000 description 11
- 238000012545 processing Methods 0.000 description 11
- 239000004575 stone Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 241000758789 Juglans Species 0.000 description 3
- 235000009496 Juglans regia Nutrition 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000010813 municipal solid waste Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 235000013569 fruit product Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
本申请提供了一种除杂设备,包括依次相接的筛选装置、负压分选装置和浮选装置;筛选装置包括第一入口端和第一排出端,负压分选装置包括第二入口端,待选物料能够通过第一入口端进入筛选装置内,并依次通过第一排出端和第二入口端进入负压分选装置内;负压分选装置还包括负压通道、第二排出端和第三排出端,负压通道与第二入口端、第二排出端和第三排出端相连通,以通过负压带动重量小于第一设定值的物料沿负压通道移动并从第二排出端排出,并使重量大于第一设定值的物料从第三排出端排出;浮选装置包括第三入口端,第三排出端与第三入口端对应设置。该除杂设备能够对待除杂的物料依照粒级、重量和密度特征分别进行除杂,有效提高了除杂质量。
The application provides a kind of impurity removal equipment, including a screening device, a negative pressure separation device and a flotation device connected in sequence; the screening device includes a first inlet end and a first discharge end, and the negative pressure separation device includes a second inlet end, the material to be selected can enter the screening device through the first inlet port, and enter the negative pressure separation device through the first discharge port and the second inlet port in turn; the negative pressure separation device also includes a negative pressure channel, a second discharge port end and the third discharge end, the negative pressure channel is connected with the second inlet port, the second discharge end and the third discharge end, so that the material whose weight is less than the first set value is driven by negative pressure to move along the negative pressure channel and from the second discharge end The second discharge end is discharged, and the material whose weight is greater than the first set value is discharged from the third discharge end; the flotation device includes a third inlet port, and the third discharge end is arranged correspondingly to the third inlet port. The impurity removal equipment can remove impurities according to the characteristics of particle size, weight and density of the materials to be removed, which effectively improves the quality of impurity removal.
Description
技术领域technical field
本申请属于农用设备技术领域,具体涉及一种除杂设备。The application belongs to the technical field of agricultural equipment, and in particular relates to an impurity removal equipment.
背景技术Background technique
随着科技的发展,农业机械化生产也得到了越来越广泛的应用。除杂是农业生产中重要的部分,是将杂物与果实产品分离的过程。With the development of science and technology, agricultural mechanized production has also been more and more widely used. Impurity removal is an important part of agricultural production and is the process of separating impurities from fruit products.
但是现有技术中,除杂设备较为单一,通常仅通过筛选进行除杂,除杂效果较差,严重影响后续的加工工序。However, in the prior art, the impurity removal equipment is relatively simple, and the impurity removal is usually only performed by screening, and the impurity removal effect is poor, which seriously affects the subsequent processing procedures.
实用新型内容Utility model content
因此,本申请要解决的技术问题在于提供一种除杂设备,能够改善除杂质量,便于后续加工。Therefore, the technical problem to be solved in this application is to provide a device for removing impurities, which can improve the quality of removing impurities and facilitate subsequent processing.
为了解决上述问题,本申请提供了一种除杂设备,包括筛选装置、负压分选装置和浮选装置,所述筛选装置、所述负压分选装置和所述浮选装置依次相接;In order to solve the above problems, the application provides a kind of impurity removal equipment, including a screening device, a negative pressure separation device and a flotation device, and the screening device, the negative pressure separation device and the flotation device are connected in sequence ;
所述筛选装置包括第一入口端和第一排出端,所述负压分选装置包括第二入口端,待选物料能够通过所述第一入口端进入所述筛选装置内,并依次通过所述第一排出端和所述第二入口端进入所述负压分选装置内;The screening device includes a first inlet port and a first discharge port, the negative pressure separation device includes a second inlet port, and the material to be selected can enter the screening device through the first inlet port and pass through the screening device in turn. The first discharge port and the second inlet port enter the negative pressure separation device;
所述负压分选装置还包括负压通道、第二排出端和第三排出端,所述负压通道与所述第二入口端、所述第二排出端和第三排出端相连通,以通过负压带动重量小于第一设定值的物料沿所述负压通道移动并从所述第二排出端排出,并使重量大于所述第一设定值的物料从所述第三排出端排出;The negative pressure separation device also includes a negative pressure channel, a second discharge end and a third discharge end, the negative pressure channel communicates with the second inlet port, the second discharge end and the third discharge end, Materials with a weight less than the first set value are driven by negative pressure to move along the negative pressure channel and discharged from the second discharge end, and materials with a weight greater than the first set value are discharged from the third discharge port. end discharge;
所述浮选装置包括第三入口端,所述第三排出端与所述第三入口端对应设置。The flotation device includes a third inlet port, and the third discharge port is arranged correspondingly to the third inlet port.
可选的,所述负压分选装置包括分选室,所述分选室为所述负压通道的一部分,所述第二入口端和所述第三排出端设置在所述分选室上,且所述第二入口端设置在所述第三排出端沿气流在所述分选室内流动方向的下游侧。Optionally, the negative pressure sorting device includes a sorting chamber, the sorting chamber is a part of the negative pressure channel, and the second inlet port and the third discharge port are arranged in the sorting chamber and the second inlet port is arranged on the downstream side of the third discharge port along the flow direction of the airflow in the sorting chamber.
可选的,所述第三排出端位于所述第二入口端的下方,气流在所述分选室内向上流动,以使动重量小于所述第一设定值的物料在所述分选室内向上移动,重量大于所述第一设定值的物料依靠自身重量在所述分选室内向下移动,并从所述第三排出端排出。Optionally, the third discharge port is located below the second inlet port, and the airflow flows upward in the sorting chamber, so that the materials whose dynamic weight is less than the first set value go upward in the sorting chamber. Moving, materials whose weight is greater than the first set value move downward in the sorting chamber by their own weight, and are discharged from the third discharge port.
可选的,所述负压分选装置包括还包括沉降室,所述沉降室与所述负压通道相连通,所述沉降室位于所述分选室沿气流流动的下游侧,所述沉降室的过流截面积大于所述分选室的过流截面积。Optionally, the negative pressure separation device further includes a settling chamber, the settling chamber communicates with the negative pressure channel, the settling chamber is located on the downstream side of the sorting chamber along the air flow, and the settling chamber The flow cross-sectional area of the chamber is larger than the flow cross-sectional area of the sorting chamber.
可选的,所述沉降室内的内部下方能够转动地设置有挡风板,所述挡风板与第一驱动件相连接,所述第一驱动件用于带动所述挡风板转动,以将所述沉降室分隔为上部空间和下部空间。Optionally, a wind deflector is rotatably provided at the bottom of the settling chamber, and the wind deflector is connected with a first driving member, and the first driving member is used to drive the wind deflector to rotate, so as to The settling chamber is divided into an upper space and a lower space.
可选的,所述负压分选装置还包括风机,所述风机设置在所述沉降室上,所述风机用于带动气流经由所述负压通道和所述沉降室流至所述负压分选装置外,以在所述和所述沉降室内形成负压。Optionally, the negative pressure separation device further includes a fan, the fan is arranged on the settling chamber, and the fan is used to drive the air flow to the negative pressure through the negative pressure channel and the settling chamber. outside the sorting device to form a negative pressure in said and said settling chamber.
可选的,所述除杂设备还包括投料装置,所述投料装置包括进料口和排料口,所述排料口与所述第一入口端相对设置,所述投料装置用于将进入所述进料口的物料通过所述排料口排至所述第一入口端内。Optionally, the impurity removal equipment also includes a feeding device, the feeding device includes a feed port and a discharge port, the discharge port is set opposite to the first inlet port, and the feed device is used to feed the The material in the feed port is discharged into the first inlet port through the discharge port.
可选的,所述除杂设备还包括运输装置,所述运输装置设置在所述筛选装置和所述负压分选装置之间,所述运输装置分别与所述第一排出端和所述第二入口端相对设置,用于将所述第一排出端排出的物料输送至所述第二入口端内。Optionally, the impurity removal equipment further includes a transportation device, the transportation device is arranged between the screening device and the negative pressure separation device, and the transportation device is respectively connected to the first discharge end and the The second inlet port is arranged oppositely, and is used for transporting the material discharged from the first discharge port into the second inlet port.
可选的,所述筛选装置包括第二驱动件、第一传动部、第二传动部、网带和振动部,所述第二驱动件包括一个输出端,所述输出端分别与所述第一传动部和所述第二传动部相连接,以通过所述第一传动部带动所述网带运动,以及通过所述第二传动部同步带动所述振动部运动,以使所述振动部带动所述网带振动。Optionally, the screening device includes a second driving part, a first transmission part, a second transmission part, a mesh belt and a vibrating part, and the second driving part includes an output end, and the output end is connected to the first transmission part respectively. A transmission part is connected with the second transmission part, so as to drive the mesh belt to move through the first transmission part, and drive the vibration part to move synchronously through the second transmission part, so that the vibration part Drive the mesh belt to vibrate.
可选的,所述浮选装置包括浮选箱、第一提升部和第二提升部,所述浮选箱里设置有浮选液,所述第一提升部包括第一浸入段和第一排出段,所述第一浸入段伸入所述浮选液内,所述第一浸入段与所述浮选箱的内壁之间设置有落料通道,所述第一排出段位于所述浮选液外且伸出至所述浮选箱外,所述第二提升部设置在所述第一提升部的下方,所述第二提升部包括第二浸入段和第二排出段,所述第二浸入段设置在所述落料通道的下方,以使密度大于所述浮选液的密度的物料能够穿过所述落料通道落至所述第二浸入段上,所述第二排出段位于所述浮选液外且伸出至所述浮选箱外。Optionally, the flotation device includes a flotation tank, a first lifting part and a second lifting part, the flotation liquid is arranged in the flotation tank, and the first lifting part includes a first immersion section and a first lifting part. A discharge section, the first immersion section extends into the flotation liquid, a blanking channel is arranged between the first immersion section and the inner wall of the flotation tank, and the first discharge section is located in the flotation tank. Out of the liquid selection and protruding out of the flotation tank, the second lifting part is arranged below the first lifting part, the second lifting part includes a second immersion section and a second discharge section, the The second immersion section is arranged below the falling material channel, so that the material whose density is greater than that of the flotation liquid can pass through the material dropping channel and fall onto the second immersion section, and the second discharge A segment is located outside the flotation liquid and protrudes outside the flotation cell.
有益效果Beneficial effect
本实用新型的实施例中所提供的一种除杂设备,通过依次设置筛选装置、负压分选装置和浮选装置,能够对待除杂的物料依照粒级、重量和密度特征分别进行除杂,有效提高了除杂质量,避免过多的杂物进入后续加工步骤,减少对后续加工的影响,提高后续加工质量。The impurity removal equipment provided in the embodiment of the utility model can remove impurities according to the particle size, weight and density characteristics of the materials to be removed by sequentially setting a screening device, a negative pressure separation device and a flotation device , effectively improving the quality of impurity removal, avoiding excessive impurities entering subsequent processing steps, reducing the impact on subsequent processing, and improving the quality of subsequent processing.
附图说明Description of drawings
图1为本申请实施例的除杂机的结构示意图;Fig. 1 is the structural representation of the impurity remover of the embodiment of the present application;
图2为本申请实施例的除杂机的俯视图;Fig. 2 is the top view of the impurity remover of the embodiment of the present application;
图3为本申请实施例的负压分选机的主视角下的结构示意图;Fig. 3 is the structural schematic diagram under the main angle of view of the negative pressure separator of the embodiment of the present application;
图4为本申请实施例的负压分选机的左视图;Fig. 4 is the left view of the negative pressure separator of the embodiment of the present application;
图5为本申请实施例的负压分选机的俯视图;Fig. 5 is the top view of the negative pressure separator of the embodiment of the present application;
图6为本申请实施例的筛选装置的结构示意图;Fig. 6 is the structural representation of the screening device of the embodiment of the present application;
图7为本申请实施例的浮选装置的结构示意图。Fig. 7 is a schematic structural diagram of a flotation device according to an embodiment of the present application.
附图标记表示为:The reference signs are indicated as:
1、筛选装置;11、第一入口端;12、第一排出端;13、第二驱动件;14、第一传动部;15、第二传动部;16、振动部;1. Screening device; 11. First inlet port; 12. First discharge port; 13. Second driving member; 14. First transmission part; 15. Second transmission part; 16. Vibration part;
2、负压分选装置;21、第二入口端;22、第二排出端;23、第三排出端;24、分选室;25、沉降室;26、挡风板;27、风机;28、调节板;2. Negative pressure separation device; 21. Second inlet port; 22. Second discharge port; 23. Third discharge port; 24. Sorting chamber; 25. Settling chamber; 26. Windshield; 27. Fan; 28. Regulating plate;
3、浮选装置;31、第三入口端;32、第一提升部;33、第二提升部;34、浮选箱;3. Flotation device; 31. The third inlet port; 32. The first lifting part; 33. The second lifting part; 34. The flotation box;
4、投料装置;4. Feeding device;
5、运输装置。5. Transport device.
具体实施方式Detailed ways
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation or position indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it cannot be understood as a limitation of the present utility model.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
结合参见图1至图7所示,根据本申请的实施例,一种除杂设备,包括筛选装置1、负压分选装置2和浮选装置3,筛选装置1、负压分选装置2和浮选装置3依次相接;Referring to Fig. 1 to Fig. 7, according to an embodiment of the present application, a kind of impurity removal equipment includes a
筛选装置1包括第一入口端11和第一排出端12,负压分选装置2包括第二入口端21,待选物料能够通过第一入口端11进入筛选装置1内,并依次通过第一排出端12和第二入口端21进入负压分选装置2内;The
负压分选装置2还包括负压通道、第二排出端22和第三排出端23,负压通道与第二入口端21、第二排出端22和第三排出端23相连通,以通过负压带动重量小于第一设定值的物料沿负压通道移动并从第二排出端22排出,并使重量大于第一设定值的物料从第三排出端23排出;The negative
浮选装置3包括第三入口端31,第三排出端23与第三入口端31对应设置。The
通过依次设置筛选装置1、负压分选装置2和浮选装置3,能够对待除杂的物料依照粒级、重量和密度特征分别进行除杂,有效提高了除杂质量,避免过多的杂物进入后续加工步骤,减少对后续加工的影响,提高后续加工质量。By sequentially setting the
其中,待除杂的物料从筛选装置1的第一入口端11进入到筛选装置1内,通过筛选装置1按照杂物的粒级与产品的粒级的区别进行筛选,产品从第一排出端12排出,并排至负压分选装置2内。Among them, the material to be removed enters the
其中,筛选装置1还包括第一排杂端,被筛选排出的杂物通过第一排杂端排出至除杂设备外。Wherein, the
具体的,本实施例的目标农作物产品以核桃为例,通过筛选装置1可有效将枝叶等杂物与核桃分离。Specifically, the target crop product of this embodiment takes walnuts as an example, and the
其中,负压分选装置2通过设置负压通道,并使气流在负压通道内流动,进而产生负压,通过产生的负压来依照物料以及杂物自身重量进行除杂。Wherein, the negative
其中,第一设定值可根据物料的自身重量以及混杂在物料内的杂物的自身重量进行灵活设置。Wherein, the first set value can be flexibly set according to the self-weight of the material and the self-weight of sundries mixed in the material.
具体的,本实施例中,通过设置风机27从负压通道内抽离空气产生负压,可调整风机27的转速来调整第一设定值的大小。Specifically, in this embodiment, by setting the
具体的,本实施例以核桃为例,核桃的重量大于第一设定值,混杂在核桃中的灰尘和枝叶的重量小于第一设定值。通过设置负压分选装置2,混杂在核桃中的灰尘和未被筛选装置1筛除的枝叶沿着负压通道被吸至第二排出端22,进而通过第二排出端22排出至除杂设备外。核桃自身重量大于第一设定值,核桃不会被负压所带动向第二排出端22移动,而是向第三排出端23掉落,进而通过第三排出端23,进而实现核桃与灰尘和枝叶等杂物的分离。Specifically, this embodiment takes walnuts as an example, the weight of walnuts is greater than the first set value, and the weight of dust and branches and leaves mixed in the walnuts is less than the first set value. By setting the negative
其中,通过设置浮选装置3,能够基于物料和杂质的密度差实现除杂,进一步提高除杂质量。Wherein, by setting the
具体的,浮选装置3内设置有浮选液,浮选液的密度处于有用物料与杂物之间,通过浮选液的浮力实现物料与杂物的分离。Specifically, a flotation liquid is provided in the
具体的,本实施例以核桃为例,浮选液可以为水,核桃在水中处于漂浮状态,混杂核桃中且未被筛选装置1和负压分选装置2分离出去的杂物例如石子,因密度大于水而沉入水中,进而实现核桃与石子的分离。Specifically, this embodiment takes walnuts as an example, the flotation liquid can be water, and the walnuts are in a floating state in the water, and the sundries such as stones that are mixed in the walnuts and have not been separated by the
负压分选装置2包括分选室24,分选室24为负压通道的一部分,第二入口端21和第三排出端23设置在分选室24上,且第二入口端21设置在第三排出端23沿气流在分选室24内流动方向的下游侧。Negative
通过设置分选室24,为第二入口端21和第三排出端23提供了开设位置,同时为杂质和有用物料的运动提供了路径。By setting the sorting
其中,本实施例中,分选室24用于将重量小于第一设定值的杂物与大于第一设定值的有用物料进行分离。Wherein, in this embodiment, the sorting
其中,分选室24为中空腔室,且分选室24为负压通道的一段,也即分选室24为负压通道的其中一个组成部分。Wherein, the sorting
其中,分选室24上下延伸设置。Wherein, the sorting
第三排出端23位于第二入口端21的下方,气流在分选室24内向上流动,以使动重量小于第一设定值的物料在分选室24内向上移动,重量大于第一设定值的物料依靠自身重量在分选室24内向下移动,并从第三排出端23排出。The
通过将第三排出端23位于第二入口端21的下方,并使气流在分选室24内向上流动,能够实现通过气流以及有用物料与杂质的重量差实现除杂。By placing the
其中,第三排出端23位于第二入口端21的下方,重量大于第一设定值的物料从第二入口端21进入分选室24后,因自身重量大于气流对物料施加的力而使物料从下方的第三排出端23排出。Wherein, the
其中,第二入口端21开设在分选室24的侧壁上,第三排出端23开设在分选室24的底面上。Wherein, the
其中,第三排出端23与第三入口端31相对设置。Wherein, the
具体的,第三排出端23位于第三入口端31的正上方,通过第三排出端23排出的物料从第三入口端31掉落至浮选装置3内。Specifically, the
负压分选装置2包括还包括沉降室25,沉降室25与负压通道相连通,沉降室25位于分选室24沿气流流动的下游侧,沉降室25的过流截面积大于分选室24的过流截面积。Negative
通过在分选室24沿气流流动的下游设置沉降室25,并使沉降室25的过流截面积大于分选室24的过流截面积,能够实现将从分选室24内分离出来的重量小于第一设定值的杂物在沉降室25内沉降并排出。Settling
其中,沉降室25的空间大于分选室24的空间,且气流和杂物从分选室24进入沉降室25时的空间变化为瞬时变化。杂物从分选室24进入沉降室25后,空间突然增大,所以沉降室25内的气流速度下降,从而使杂物能够向下沉降掉落。Wherein, the space of the settling
其中,沉降室25也大致为竖向延伸。Wherein, the settling
其中,沉降室25的顶部与分选室24的顶部相连通,沉降室25的底部与分选室24的底部相隔离。分选室24内的气流经由顶部相连通的部分从分选室24流到沉降室25内。Wherein, the top of the settling
其中,沉降室25内设置有隔板,隔板竖向设置,隔板的顶部与沉降室25的顶部内壁相连接,隔板向下延伸,并延伸至沉降室25沿竖直方向的中部的上方,以使气流在沉降室25内呈U形流动。也即,气流从沉降室25的顶部向底部流动,在流过隔板的底端后再向上流动。Wherein, settling
其中,沉降室25被隔板分成的两部分中,靠近分选室24一侧的部分的宽度大于分选室24的宽度,且小于远离分选室24一侧的部分的宽度。Wherein, among the two parts of the settling
沉降室25内的内部下方能够转动地设置有挡风板26,挡风板26与第一驱动件相连接,第一驱动件用于带动挡风板26转动,以将沉降室25分隔为上部空间和下部空间。The inner bottom of the settling
通过设置挡风板26,能够将沉降室25分隔为上部空间和下部空间,阻挡上部空间内的气流进入下部空间,在杂物落至挡板上后,通过挡板转动,使杂物落入下部空间内,在阻挡气流进入下部空间的同时,还能使杂物暂存在下部空间内。By arranging the
其中,作为一种实施方式,下部空间内设置有储存盒,储存盒滑动设置负压分选装置2的壳体上,在储存盒存满杂物后,可抽出储存盒清理杂物。Wherein, as an embodiment, a storage box is provided in the lower space, and the storage box is slidably arranged on the housing of the negative
作为另一种实施方式,下部空间上设置有排杂口,掉落至下部空间内的杂物可通过排杂口排出至负压分选装置2外。As another embodiment, the lower space is provided with a miscellaneous outlet, and the sundries falling into the lower space can be discharged to the outside of the negative
其中,挡风板26与电机相连接,通过电机带动挡风板26转动。Wherein, the
其中,挡风板26包括板体和中部转轴,中部转轴沿板体的一对称轴设置,进而使电机带动中部转轴转动,进而带动板体以该对称轴为旋转中心转动。Wherein, the
负压分选装置2还包括风机27,风机27设置在沉降室25上,风机27用于带动气流经由负压通道和沉降室25流至负压分选装置2外,以在和沉降室25内形成负压。Negative
通过设置风机27,能够在负压分选装置2内产生负压,进而实现负压分选。By arranging the
其中,风机27的进风端的负压通道内设置有调节板28,调节板28能够转动地设置在负压通道的内壁上。通过转动调节板28,能够调整负压通道的过流面积,进而调整风机27的抽风风量,实现调整第一设定值的大小。在有用物料较重时,可适当调大风机27的抽风风量,进而加强除杂效果。在有用物料较轻时,可适当调小风机27的抽风风量,进而避免有用物料被误除。Wherein, an adjusting plate 28 is arranged in the negative pressure channel at the air inlet end of the
其中,风机27和调节板28设置在负压分选装置2的顶部,实现在沉降室25内向上抽风。Wherein, the
除杂设备还包括投料装置4,投料装置4包括进料口和排料口,排料口与第一入口端11相对设置,投料装置4用于将进入进料口的物料通过排料口排至第一入口端11内。The impurity removal equipment also includes a
通过设置投料装置4,能够稳定地向筛选装置1投料,保证除杂的稳定进行。By setting the
其中,投料装置4包括刮板提升机,通过刮板提升机转动,带动混杂有杂物的物料斜向上移动并投入到筛选装置1上。Wherein, the
其中,投料装置4的进料口位于下方,投料装置4的排料口位于上方。投料装置4的排料口位于筛选装置1的第一入口端11的上方。Wherein, the feeding port of the
除杂设备还包括运输装置5,运输装置5设置在筛选装置1和负压分选装置2之间,运输装置5分别与第一排出端12和第二入口端21相对设置,用于将第一排出端12排出的物料输送至第二入口端21内。The impurity removal equipment also includes a
通过设置运输装置5,能够保证筛选装置1和负压分选装置2之间物料的稳定运输。By setting the
其中,运输装置5为网带输送机,网带输送机水平设置,第一排出端12与网带输送机的进入端相对设置,第二入口端21与网带输送机的排出端相对设置。Wherein, the
具体的,第一排出端12位于网带输送机的进入端斜上方,第二入口端21位于网带输送机的进入端斜下方,以使网带输送机上的物料被投入到第二入口端21内。Specifically, the
筛选装置1包括第二驱动件13、第一传动部14、第二传动部15、网带和振动部16,第二驱动件13包括一个输出端,输出端分别与第一传动部14和第二传动部15相连接,以通过第一传动部14带动网带运动,以及通过第二传动部15同步带动振动部16运动,以使振动部16带动网带振动。The
通过设置第二驱动件13,并使驱动部的一个输出端分别与第一传动部14和第二传动部15连接,进而可同步带动筛选部和振动部16运行,能够减少驱动部件的数量,仅需一个驱动部件即可实现带动筛选部和振动部16运行,进而减少了振动分选机的制造成本。通过设置网带和振动部16,能够实现在筛选的同时带动网带振动,加强筛选效果。By arranging the second driving
其中,输出端为驱动部对外输出动力的端部。Wherein, the output end is the end portion where the driving part outputs power to the outside.
其中,物料导入到网带的顶部,尺寸小于网带筛孔的物料从筛孔落下,尺寸大于网带筛孔的物料留在网带的顶部,并随网带运动。Among them, the material is introduced to the top of the mesh belt, the material whose size is smaller than the mesh belt mesh falls from the mesh hole, and the material whose size is larger than the mesh belt mesh stays on the top of the mesh belt and moves with the mesh belt.
其中,振动部16可设置在网带的下方,振动部16用于带动网带振动,进而带动网带顶部的物料振动,可实现打散果实,提高筛选效果。Wherein, the vibrating
其中,第二驱动件13包括电机和主动辊,第一传动部14和第二传动部15可为传动带,电机的电机轴或主动辊的转轴上连接有双排带轮,其中第一排带轮与第一传动部14连接,第二排带轮与第二传动部15连接。Wherein, the
其中,振动部16包括偏心辊,电机通过第二传动部15带动偏心辊转动,偏心转动,能够稳定地带动筛选部振动,结构简单且可靠性高。Wherein, the vibrating
浮选装置3包括浮选箱34、第一提升部32和第二提升部33,浮选箱34里设置有浮选液,第一提升部32包括第一浸入段和第一排出段,第一浸入段伸入浮选液内,第一浸入段与浮选箱34的内壁之间设置有落料通道,第一排出段位于浮选液外且伸出至浮选箱34外,第二提升部33设置在第一提升部32的下方,第二提升部33包括第二浸入段和第二排出段,第二浸入段设置在落料通道的下方,以使密度大于浮选液的密度的物料能够穿过落料通道落至第二浸入段上,第二排出段位于浮选液外且伸出至浮选箱34外。The
通过在浮选箱34内设置浮选液,可基于浮选液密度实现小于浮选液密度的物料与大于浮选液密度的物料的分离,即物料密度小于浮选液密度的物料漂浮于浮选液液面处,物料密度大于浮选液密度的物料沉入浮选液中,通过设置第一提升部32,可收集小于浮选液密度的物料,并排至浮选箱34外。通过设置第二提升部33,并使第二提升部33位于第一提升部32的下方,可收集大于浮选液密度的物料。通过设置落料间通道,为大于浮选液密度的物料提供了下落至第二提升部33的路径,以使第二提升部33能够将大于浮选液密度的物料排至浮选箱34外,进而实现了通过浮选液将较重的物料与较轻的物料分离,改善了工作环境的空气质量,避免因空气质量而影响的操作人员的身体健康。By setting the flotation liquid in the
其中,浮选液可为水。Wherein, the flotation liquid can be water.
其中,浮选箱34包括相对设置的第一侧和第二侧,以及分别与第一侧和第二侧连接的第三侧,第一浸入段靠近第一侧设置,第一排出段向第二侧延伸并伸出至浮选箱34外。第二浸入段靠近第一侧设置,第二排出段向第二侧延伸,且从第三侧伸出至浮选箱34外,以与第二排出段形成间隔距离,便于收集。Wherein, the
其中,待分离的混合物料由第一侧投入至浮选箱34内。Wherein, the mixed material to be separated is put into the
其中,浮选箱34可以为长方形中空结构,浮选箱34的顶部开放,便于物料倒入以及第一提升部32和第二提升部33的安装。Wherein, the
其中,第一提升部32和第二提升部33伸入浮选液内的部分的长度足够长,大于待提升物料的直径,以能够顺利的提升物料。Wherein, the length of the part of the first lifting
其中,去石机用于去除混杂在物料中的石子,例如混杂在核桃中的石子。Among them, the stone remover is used to remove stones mixed in materials, such as stones mixed in walnuts.
其中,第一提升部32和第二提升部33可为带有挡板的输送带,挡板垂直设置在输送带的载物面上。通过设置电机带动输送带转动,进而实现提升有用物料和杂物。Wherein, the first lifting
本实用新型的实施例中所提供的一种除杂设备,通过依次设置筛选装置1、负压分选装置2和浮选装置3,能够对待除杂的物料依照粒级、重量和密度特征分别进行除杂,有效提高了除杂质量,避免过多的杂物进入后续加工步骤,减少对后续加工的影响,提高后续加工质量。The impurity removal equipment provided in the embodiments of the present utility model, by sequentially setting the
本领域的技术人员容易理解的是,在不冲突的前提下,上述各有利方式可以自由地组合、叠加。Those skilled in the art can easily understand that, on the premise of no conflict, the above-mentioned advantageous modes can be freely combined and superimposed.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。以上仅是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本申请的保护范围。The above are only preferred embodiments of the application, and are not intended to limit the application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the protection scope of the application. Inside. The above are only the preferred embodiments of the present application. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the technical principle of the application. These improvements and modifications should also be It is regarded as the scope of protection of this application.
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