CN217856892U - Intelligent release agent spraying machine - Google Patents
Intelligent release agent spraying machine Download PDFInfo
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- CN217856892U CN217856892U CN202220799671.9U CN202220799671U CN217856892U CN 217856892 U CN217856892 U CN 217856892U CN 202220799671 U CN202220799671 U CN 202220799671U CN 217856892 U CN217856892 U CN 217856892U
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- release agent
- shower nozzle
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- driving motor
- spraying
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Abstract
The utility model relates to a railway construction related technical field, specifically intelligent release agent flush coater, release agent flush coater include transport structure, installing support, flexible electric jar, spraying subassembly, transport structure is the roller conveyer belt, and the installing support is gantry support, and gantry support's crossbeam central point puts and has seted up the mounting hole, and flexible electric jar is fixed mounting on the installing support, and spraying subassembly comprises mounting panel, connecting rod, connecting plate, shower nozzle, connecting axle, feed liquor pipe and driving motor combination; through setting up the release agent flush coater that comprises transport structure, installing support, flexible electric jar and spraying assembly combination to set the spraying assembly to and constitute by mounting panel, connecting rod, connecting plate, shower nozzle, connecting axle, feed liquor pipe and driving motor combination, thereby carry out the rotation type hydrojet through driving motor in order to realize the shower nozzle, thereby through centrifugal action, the better equipartition of the then spun release agent is on the lateral wall in mould chamber, thereby the staff of being convenient for carries out follow-up drawing of patterns work.
Description
Technical Field
The utility model relates to a relevant technical field of railway construction specifically is intelligent release agent flush coater.
Background
At present of rapid development of high-speed railways, high-speed railways are gradually becoming an irreplaceable part of vehicles, high-speed railways in northwest relatively laggard areas are formed and start to operate, transportation aorta in each area of the country is gradually formed, the construction quality of an auxiliary component of a high-speed railway transportation line becomes an indispensable part for inspection of red lines of upper-level unit quality such as a construction unit and a road bureau, high-speed railways adopt prefabrication and then transport to the site for reinstallation in order to improve the construction efficiency of the high-speed railway, and parts of the high-speed railway are subjected to subsequent demolding during prefabrication, and need to be sprayed with a demolding agent before prefabrication and pouring.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligence release agent flush coater to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an intelligent release agent sprayer, the release agent sprayer comprising:
the conveying structure is a roller shaft conveying belt;
the mounting bracket is a gantry bracket, and a mounting hole is formed in the center of a cross beam of the gantry bracket;
the telescopic electric cylinder is fixedly arranged on the mounting bracket;
the spraying subassembly, the spraying subassembly comprises mounting panel, connecting rod, connecting plate, shower nozzle, connecting axle, feed liquor pipe and driving motor combination, the telescopic link fixed connection of mounting panel and flexible electric jar, the connecting plate passes through connecting rod and mounting panel fixed connection, the central point of connecting plate puts and has seted up changeing the hole, and it changes fixed mounting has ball bearing among the hole, connecting axle fixed mounting is among ball bearing's bearing inner race, and the connecting axle is the pipe structure, and the lower extreme of connecting axle is connected with the feed liquor port of shower nozzle.
Preferably, the diameter value of the middle part of the roller shaft on the conveying structure is smaller than the diameter values of the two end parts, and the length value of the middle part of the roller shaft is matched with the width value of the die to be sprayed.
Preferably, a sealing bearing is fixedly mounted in the inner cavity of the connecting shaft close to the upper end, the liquid inlet pipe is an L-shaped steel pipe, one end of the liquid inlet pipe is fixed in a bearing inner ring of the sealing bearing, the other end of the liquid inlet pipe is connected with a release agent supply device through a liquid delivery hose, and a pipe body of the liquid inlet pipe is fixedly connected with the mounting plate through a positioning support.
Preferably, driving motor passes through motor support fixed mounting on the mounting panel, and fixed mounting has drive gear on driving motor's the rotor, fixed mounting has driven gear on the lateral wall of connecting axle, driven gear and drive gear mesh mutually and set up.
Preferably, the diameter value of the nozzle is three-fourths of the width value of the die cavity, the lower surface of the nozzle is provided with a first-stage spray hole, the setting density of the first-stage spray hole is gradually increased from inside to outside, the side wall of the nozzle is provided with a second-stage spray hole, and the second-stage spray holes are uniformly arranged.
Preferably, the ends of the primary nozzles are inclined outwards, and the ends of the secondary nozzles are inclined downwards.
Preferably, a liquid storage tank is arranged on the bottom surface of the support of the conveying structure, the liquid storage tank is located under the spraying assembly, the coverage area of the liquid storage tank is larger than that of the spraying assembly, a liquid discharge pipeline is arranged on one side of the liquid storage tank, and a valve structure is arranged at the end part of the liquid discharge pipeline.
Preferably, install the air extraction fill on the riser of installing support, the port of air extraction fill sets up towards the shower nozzle, and the other end of air extraction fill is connected with air extraction equipment through the trachea.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the demolding agent spraying machine is composed of a conveying structure, an installation support, a telescopic electric cylinder and a spraying assembly, the spraying assembly is composed of an installation plate, a connecting rod, a connecting plate, a sprayer, a connecting shaft, a liquid inlet pipe and a driving motor, so that the sprayer can perform rotary liquid spraying through the driving motor, the sprayed demolding agent is better and uniformly distributed on the side wall of a mold cavity through centrifugal action, and workers can perform subsequent demolding work conveniently;
2. the primary spray holes on the lower surface of the spray head are arranged in a gradually increasing trend from inside to outside, the tail ends of the primary spray holes are arranged in an outward inclined mode, and the tail ends of the secondary spray holes are arranged in a downward inclined mode, so that the corner positions of the die cavity can be better attached by a release agent.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is an enlarged view of the structure at B in FIG. 1;
FIG. 3 is a schematic structural view of the spraying assembly of the present invention;
FIG. 4 is an enlarged view of the structure at A in FIG. 3;
FIG. 5 is a schematic view of the structure of the sprinkler head of the present invention;
fig. 6 is an enlarged view of the structure at B in fig. 5.
In the figure: the device comprises a conveying structure 1, a mounting bracket 2, a telescopic electric cylinder 3, a roll shaft 4, a to-be-sprayed mold 5, a mounting plate 6, a connecting rod 7, a connecting plate 8, a spray head 9, a connecting shaft 10, a liquid inlet pipe 11, a driving motor 12, a sealing bearing 13, a transmission gear 14, a driven gear 15, a primary spray hole 16, a secondary spray hole 17, a positioning bracket 18, a liquid storage tank 19, a liquid drainage pipeline 20, an air suction hopper 21 and an air pipe 22.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the intelligent demolding agent spraying machine comprises a conveying structure 1, a mounting support 2, a telescopic electric cylinder 3 and a spraying assembly, wherein the conveying structure 1 is a roller shaft conveying belt, the mounting support 2 is a gantry support, a mounting hole is formed in the center position of a cross beam of the gantry support, the telescopic electric cylinder 3 is fixedly mounted on the mounting support 2, the spraying assembly is composed of a mounting plate 6, a connecting rod 7, a connecting plate 8, a spray head 9, a connecting shaft 10, a liquid inlet pipe 11 and a driving motor 12 in a combined mode, the mounting plate 6 is fixedly connected with a telescopic rod of the telescopic electric cylinder 3, the connecting plate 8 is fixedly connected with the mounting plate 6 through the connecting rod 7, a rotating hole is formed in the center position of the connecting plate 8, a ball bearing is fixedly mounted in the rotating hole, the connecting shaft 10 is fixedly mounted in a bearing inner ring of the ball bearing, the connecting shaft 10 is of a circular pipe structure, the lower end of the connecting shaft 10 is connected with a liquid inlet port of the spray head 9, the demolding agent spraying machine composed of the conveying structure 1, the mounting support 2, the telescopic electric cylinder 3 and the spraying assembly is arranged, the spraying assembly is arranged to enable the spraying assembly to be composed of the mounting plate 6, the connecting rod 7, the connecting plate 9, the connecting shaft 10, the connecting pipe 11 and the driving motor 12, the spraying assembly, and the spraying assembly are combined mode, the spraying assembly is further, the spraying assembly is arranged to achieve the effect of spraying assembly evenly distributed on the side wall of a centrifugal spraying assembly, and accordingly a working mold spraying of the spraying assembly, and accordingly working personnel can conveniently spray head working side wall of the spraying assembly can conveniently spray head.
The diameter value of the middle part of the roller shaft 4 on the conveying structure 1 is smaller than the diameter values of the two end parts, and the length value of the middle part of the roller shaft 4 is matched with the width value of the to-be-sprayed mold 5;
a sealing bearing 13 is fixedly installed close to the upper end of the inner cavity of the connecting shaft 10, the liquid inlet pipe 11 is an L-shaped steel pipe, one end of the liquid inlet pipe 11 is fixed in a bearing inner ring of the sealing bearing 13, the other end of the liquid inlet pipe 11 is connected with a mold release agent supply device through a transfusion hose, and the pipe body of the liquid inlet pipe 11 is fixedly connected with the mounting plate 6 through a positioning bracket 18;
the driving motor 12 is fixedly arranged on the mounting plate 6 through a motor bracket, a transmission gear 14 is fixedly arranged on a rotor of the driving motor 12, a driven gear 15 is fixedly arranged on the outer side wall of the connecting shaft 10, and the driven gear 15 is meshed with the transmission gear 14;
the diameter value of the spray head 9 is three quarters of the width value of the mold cavity, a primary spray hole 16 is formed in the lower surface of the spray head 9, the setting density of the primary spray hole 16 is gradually increased from inside to outside, secondary spray holes 17 are formed in the side wall of the spray head 9, the secondary spray holes 17 are uniformly arranged, the tail end of the primary spray hole 16 is obliquely outwards, the tail end of the secondary spray hole 17 is obliquely downwards arranged, the primary spray hole 16 in the lower surface of the spray head 9 is gradually increased from inside to outside, the tail end of the primary spray hole 16 is obliquely outwards, and the tail end of the secondary spray hole 17 is obliquely downwards arranged, so that the corner position of the mold cavity can be better attached by a mold release agent;
the bottom surface of a support of the conveying structure 1 is provided with a liquid storage tank 19, the liquid storage tank 19 is positioned right below a spraying component, the coverage area of the liquid storage tank 19 is larger than that of the spraying component, one side of the liquid storage tank 19 is provided with a liquid discharge pipeline 20, the end part of the liquid discharge pipeline 20 is provided with a valve structure, an air suction hopper 21 is installed on a vertical plate of the mounting support 2, the port of the air suction hopper 21 faces to the spray head 9, the other end of the air suction hopper 21 is connected with air suction equipment through an air pipe 22, and through the arrangement of the liquid storage tank 19 and the air suction hopper 21, the device can recover dropped release agent and release agent atomized in the air, so that the utilization rate of the release agent is improved, and waste is reduced;
the working principle is as follows: through setting up by transport structure 1, installing support 2, the release agent flush coater that flexible electric jar 3 and spraying assembly combination constitute, and set the spraying assembly to by mounting panel 6, connecting rod 7, connecting plate 8, shower nozzle 9, connecting axle 10, feed liquor pipe 11 and driving motor 12 combination constitute, thereby carry out the rotation type hydrojet through driving motor 12 in order to realize shower nozzle 9, thereby through centrifugal action, the better equipartition of the release agent of then spun is on the lateral wall in mould chamber, thereby be convenient for the staff carries out follow-up drawing of patterns work, in the time of the actual use, when treating that spraying mould 5 carries to spraying assembly position department from transport structure 1, 3 process movements of its flexible electric jar, thereby let shower nozzle 9 stretch into among the mould chamber, release agent supply apparatus and driving motor 12 start after that, thereby let driving motor 12 drive connecting axle 10 rotate, thereby drive shower nozzle 9 and rotate, thereby pass through the rotation of shower nozzle 9, thereby let the better attached to the lateral wall in mould chamber of release agent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Intelligence release agent flush coater, its characterized in that: the release agent spraying machine comprises:
the conveying structure (1), the conveying structure (1) is a roller shaft conveying belt;
the mounting bracket (2) is a gantry bracket, and a mounting hole is formed in the center of a cross beam of the gantry bracket;
the telescopic electric cylinder (3), the telescopic electric cylinder (3) is fixedly arranged on the mounting bracket (2);
spraying subassembly, spraying subassembly comprises mounting panel (6), connecting rod (7), connecting plate (8), shower nozzle (9), connecting axle (10), feed liquor pipe (11) and driving motor (12) combination, the telescopic link fixed connection of mounting panel (6) and flexible electric jar (3), connecting plate (8) are through connecting rod (7) and mounting panel (6) fixed connection, the central point of connecting plate (8) puts and has seted up changeing the hole, and it changes fixed mounting among the hole has ball bearing, connecting axle (10) fixed mounting is among ball bearing's bearing inner circle, and connecting axle (10) are the pipe structure, and the lower extreme of connecting axle (10) is connected with the feed liquor port of shower nozzle (9).
2. The intelligent release agent sprayer of claim 1, wherein: the diameter value of the middle part of the roller shaft (4) on the conveying structure (1) is smaller than the diameter values of the two end parts, and the length value of the middle part of the roller shaft (4) is matched with the width value of the to-be-sprayed mold (5).
3. The intelligent release agent sprayer of claim 1, wherein: the mould release agent filling device is characterized in that a sealing bearing (13) is fixedly mounted close to the upper end of the inner cavity of the connecting shaft (10), the liquid inlet pipe (11) is an L-shaped steel pipe, one end of the liquid inlet pipe (11) is fixed in a bearing inner ring of the sealing bearing (13), the other end of the liquid inlet pipe (11) is connected with mould release agent supply equipment through a transfusion hose, and the body of the liquid inlet pipe (11) is fixedly connected with the mounting plate (6) through a positioning support (18).
4. The intelligent release agent sprayer of claim 3, wherein: driving motor (12) pass through motor support fixed mounting on mounting panel (6), and fixed mounting has drive gear (14) on the rotor of driving motor (12), fixed mounting has driven gear (15) on the lateral wall of connecting axle (10), driven gear (15) and drive gear (14) mesh mutually and set up.
5. The intelligent release agent sprayer of claim 4, wherein: the diameter value of shower nozzle (9) is three fourths of mould chamber width value, and shower nozzle (9) lower surface is provided with one-level orifice (16), one-level orifice (16) from interior to exterior, it sets up that density is the trend that increases in proper order and sets up, be provided with second grade orifice (17) on the lateral wall of shower nozzle (9), second grade orifice (17) evenly set up.
6. The intelligent release agent sprayer of claim 5, wherein: the tail end of the primary spray hole (16) is arranged in an outward inclined mode, and the tail end of the secondary spray hole (17) is arranged in an downward inclined mode.
7. The intelligent release agent sprayer of claim 6, wherein: the liquid storage tank (19) is arranged on the bottom surface of the support of the conveying structure (1), the liquid storage tank (19) is located under the spraying assembly, the coverage area of the liquid storage tank (19) is larger than that of the spraying assembly, a liquid discharge pipeline (20) is arranged on one side of the liquid storage tank (19), and a valve structure is arranged at the end part of the liquid discharge pipeline (20).
8. The intelligent release agent sprayer of claim 7, wherein: install on the riser of installing support (2) and take out air hopper (21), the port of taking out air hopper (21) sets up towards shower nozzle (9), and the other end of taking out air hopper (21) is connected with air exhaust equipment through trachea (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220799671.9U CN217856892U (en) | 2022-03-31 | 2022-03-31 | Intelligent release agent spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220799671.9U CN217856892U (en) | 2022-03-31 | 2022-03-31 | Intelligent release agent spraying machine |
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| Publication Number | Publication Date |
|---|---|
| CN217856892U true CN217856892U (en) | 2022-11-22 |
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ID=84085188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220799671.9U Active CN217856892U (en) | 2022-03-31 | 2022-03-31 | Intelligent release agent spraying machine |
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| Country | Link |
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| CN (1) | CN217856892U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900228A (en) * | 2023-07-19 | 2023-10-20 | 河南中力明新材料有限公司 | Aluminum alloy forging die with heat preservation performance |
-
2022
- 2022-03-31 CN CN202220799671.9U patent/CN217856892U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900228A (en) * | 2023-07-19 | 2023-10-20 | 河南中力明新材料有限公司 | Aluminum alloy forging die with heat preservation performance |
| CN116900228B (en) * | 2023-07-19 | 2024-04-19 | 河南中力明新材料有限公司 | Aluminum alloy forging die with heat preservation performance |
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