CN217856706U - Asphalt flue gas purification system - Google Patents
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- CN217856706U CN217856706U CN202221357155.7U CN202221357155U CN217856706U CN 217856706 U CN217856706 U CN 217856706U CN 202221357155 U CN202221357155 U CN 202221357155U CN 217856706 U CN217856706 U CN 217856706U
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Abstract
本实用新型公开了一种沥青烟气净化系统,涉及烟气净化设备领域,包括机架,所述机架右侧固定安装有进气罩,所述进气罩上端连接有进气口,所述机架从右到左依次安装有静电捕捉室、雾化喷淋室和过滤室,所述进气罩、静电捕捉室、雾化喷淋室和过滤室相互导通,所述机架内部下端与静电捕捉室和雾化喷淋室对应位置处均安装有废液收集槽,所述过滤室左侧通过出气管固定安装有除水器,所述除水器内部转动设置有除湿滤芯。本实用新型的优点在于:针对沥青烟气中挥发性有机物的含量非常低、含油量较高、水份较大的特点,采用静电捕捉、金属丝网过滤的方式进行沥青烟气净化,有效的进行了沥青烟气的净化,净化效率高、运行费用低、无二次污染。
The utility model discloses an asphalt flue gas purification system, which relates to the field of flue gas purification equipment. The frame is sequentially installed with an electrostatic capture chamber, an atomization spray chamber and a filter chamber from right to left. A waste liquid collection tank is installed at the lower end corresponding to the electrostatic capture chamber and the atomization spray chamber, and a water eliminator is fixedly installed on the left side of the filter chamber through an air outlet pipe, and a dehumidification filter element is rotated inside the water eliminator. The utility model has the advantages of: aiming at the characteristics of very low content of volatile organic compounds, high oil content and high water content in the asphalt fume, the asphalt fume is purified by electrostatic capture and wire mesh filtration, which is effective The asphalt flue gas is purified, with high purification efficiency, low operating cost and no secondary pollution.
Description
技术领域technical field
本实用新型涉及烟气净化设备领域,具体是涉及一种沥青烟气净化系统。The utility model relates to the field of flue gas purification equipment, in particular to an asphalt flue gas purification system.
背景技术Background technique
目前对于气态有机物污染物种类繁多,采用的治理的方法也有多种,常用的主要有:吸收法、吸附法、催化燃烧法、热力燃烧法、冷凝法、洗涤法等。At present, there are many kinds of gaseous organic pollutants, and there are many methods of treatment. The commonly used methods are: absorption method, adsorption method, catalytic combustion method, thermal combustion method, condensation method, washing method, etc.
这些方法在应用中各有特点和利弊,是需要根据污染程度、使用环境与条件来权衡。比如;高沸点、高浓度、成分复杂的废气宜采用RTO设备燃烧,低沸点、低浓度、成分简单的废气宜采用吸附浓缩+催化分解工艺,而粉尘类废气则采用洗涤法或除尘器过滤处理。These methods have their own characteristics and advantages and disadvantages in application, which need to be weighed according to the pollution degree, use environment and conditions. For example, waste gas with high boiling point, high concentration and complex composition should be burned by RTO equipment, waste gas with low boiling point, low concentration and simple composition should be treated by adsorption concentration + catalytic decomposition process, and dusty waste gas should be treated by washing method or dust collector .
沥青烟气中挥发性有机物的含量非常低、含油量较高、水份较大、废气量较大,利用传统办法处理时必定会产生大量的废活性炭、废水,净化成本高,同时造成大量的资源浪费。The content of volatile organic compounds in asphalt flue gas is very low, the oil content is high, the water content is large, and the amount of waste gas is large. When treated by traditional methods, a large amount of waste activated carbon and waste water will be generated, and the purification cost is high. At the same time, a large amount of Waste of resources.
实用新型内容Utility model content
为解决上述技术问题,提供一种沥青烟气净化系统,本技术方案解决了上述的沥青烟气中挥发性有机物的含量非常低、含油量较高、水份较大、废气量较大,利用传统办法处理时必定会产生大量的废活性炭、废水,净化成本高,同时造成大量的资源浪费的问题。In order to solve the above technical problems, an asphalt flue gas purification system is provided. This technical solution solves the problem that the content of volatile organic compounds in the asphalt flue gas is very low, the oil content is high, the water content is large, and the waste gas volume is large. The traditional method will inevitably produce a large amount of waste activated carbon and waste water, the cost of purification is high, and it will cause a lot of waste of resources.
为达到以上目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:
一种沥青烟气净化系统,包括机架,所述机架右侧固定安装有进气罩,所述进气罩上端连接有进气口,所述机架从右到左依次安装有静电捕捉室、雾化喷淋室和过滤室,所述进气罩、静电捕捉室、雾化喷淋室和过滤室相互导通,所述机架内部下端与静电捕捉室和雾化喷淋室对应位置处均安装有废液收集槽,所述过滤室左侧通过出气管固定安装有除水器,所述除水器内部转动设置有除湿滤芯,所述除水器内部分成上部的除水部和下部的干燥部,所述出气管与除水部连通,所述除水部左侧固定连接有排气接头,所述干燥部左侧固定连接有干燥接头,所述干燥接头与外部干燥风机连接。An asphalt flue gas purification system, including a frame, the right side of the frame is fixedly installed with an air intake cover, the upper end of the air intake cover is connected with an air inlet, and the frame is sequentially installed with electrostatic capture devices from right to left room, atomization spray room and filter room, the air intake hood, electrostatic capture room, atomization spray room and filter room are connected to each other, and the lower end of the frame is corresponding to the electrostatic capture room and atomization spray room Waste liquid collection tanks are installed at all positions, and a water eliminator is fixedly installed on the left side of the filter chamber through an air outlet pipe. A dehumidification filter element is installed inside the water eliminator, and the inside of the water eliminator is divided into an upper water removal part. and the lower drying part, the air outlet pipe communicates with the dewatering part, the left side of the dewatering part is fixedly connected with an exhaust joint, the left side of the drying part is fixedly connected with a drying joint, and the drying joint is connected with an external drying fan connect.
优选的,所述除水器下端固定安装有驱动电机,所述驱动电机用于驱动除湿滤芯进行转动。Preferably, a drive motor is fixedly installed at the lower end of the water eliminator, and the drive motor is used to drive the dehumidification filter element to rotate.
优选的,所述废液收集槽上端连接有连通管,多个所述废液收集槽分别通过连通管与静电捕捉室和雾化喷淋室连通。Preferably, a communication pipe is connected to the upper end of the waste liquid collection tank, and the plurality of waste liquid collection tanks are respectively communicated with the electrostatic capture chamber and the atomization spray chamber through the communication pipes.
优选的,所述静电捕捉室内部上端安装有负电极板,所述静电捕捉室内部下端安装有正电极板,所述正电极板向连通管方向倾斜设置。Preferably, a negative electrode plate is installed at the upper end of the static capture chamber, and a positive electrode plate is installed at the lower end of the static capture chamber, and the positive electrode plate is arranged obliquely toward the connecting pipe.
优选的,所述雾化喷淋室右侧安装有若干增湿雾化器,所述雾化喷淋室右侧安装有若干清洗雾化器,所述清洗雾化器朝向过滤室。Preferably, several humidification atomizers are installed on the right side of the atomization spray chamber, and several cleaning atomizers are installed on the right side of the atomization spray chamber, and the cleaning atomizers face the filter chamber.
优选的,所述过滤室内部设置有丝网滤芯,所述过滤室内部底部固定安装有导流板,所述导流板朝向雾化喷淋室倾斜设置。Preferably, a wire mesh filter element is arranged inside the filter chamber, and a deflector is fixedly installed at the bottom inside the filter chamber, and the deflector is arranged obliquely toward the atomization spray chamber.
优选的,所述丝网滤芯由不规则的不锈钢丝网叠加压制而成。Preferably, the wire mesh filter element is formed by stacking and pressing irregular stainless steel wire mesh.
优选的,所述废液收集槽一侧安装有排液阀。Preferably, a drain valve is installed on one side of the waste liquid collection tank.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
本实用新型针对沥青烟气中挥发性有机物的含量非常低、含油量较高、水份较大的特点,采用静电捕捉、金属丝网过滤的方式进行沥青烟气净化,利用高压静电在特制电极间产生游离子电场,负极产生的负离子在游向正极的过程中将烟气中的油水带到正极表面,在正极表面粘附的油水数量达到一定量时受重力影响自然流入下设废液收集槽内,以此达到油烟净化,同时金属丝网过滤滤芯具有非常大的接触面积,当含有油水的气体在经过过滤室时与不锈钢丝制成的滤芯的表面接触,这时一定量的油水会粘附在不锈钢丝表面。当粘附在不锈钢丝表面的油水量达到一定时,受重力影响落入下设废液收集槽内,有效的保证了沥青烟气中油水的去除,实现了高效净化,同时采用轮转式除水器对废气中的水气进行吸除,避免烟气白龙的情况发生。The utility model aims at the characteristics of very low content of volatile organic compounds, high oil content and high water content in asphalt fume, and adopts electrostatic capture and wire mesh filtration to purify asphalt fume, and uses high-voltage static electricity on special electrodes A free ion electric field is generated between the negative electrodes, and the negative ions generated by the negative electrode will bring the oil and water in the flue gas to the surface of the positive electrode during the process of swimming to the positive electrode. In this way, the oil fume can be purified. At the same time, the metal mesh filter element has a very large contact area. When the gas containing oil and water passes through the filter chamber, it contacts the surface of the filter element made of stainless steel wire. At this time, a certain amount of oil and water will be released. Adheres to the surface of stainless steel wire. When the amount of oil and water adhering to the surface of the stainless steel wire reaches a certain level, it will fall into the lower waste liquid collection tank under the influence of gravity, which effectively ensures the removal of oil and water in the asphalt fume and realizes efficient purification. At the same time, the rotary water removal is adopted. The device absorbs the water vapor in the exhaust gas to avoid the occurrence of white dragon in the smoke.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the utility model.
图中标号为:The labels in the figure are:
1、机架;2、进气罩;201、进气口;3、静电捕捉室;301、负电极板;302、正电极板;4、雾化喷淋室;401、增湿雾化器;402、清洗雾化器;5、过滤室;501、丝网滤芯;502、导流板;6、出气管;7、除水器;701、除湿滤芯;702、排气接头;703、干燥接头;704、驱动电机;8、废液收集槽;801、连通管;802、排液阀。1. Rack; 2. Air intake hood; 201. Air intake; 3. Static capture chamber; 301. Negative electrode plate; 302. Positive electrode plate; 4. Atomizing spray chamber; 401. Humidifying atomizer ; 402, cleaning atomizer; 5, filter chamber; 501, screen filter element; 502, deflector plate; 6, air outlet pipe; 7, dehydrator; Joint; 704, drive motor; 8, waste liquid collection tank; 801, connecting pipe; 802, drain valve.
具体实施方式Detailed ways
以下描述用于揭露本实用新型以使本领域技术人员能够实现本实用新型。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description is used to disclose the utility model so that those skilled in the art can realize the utility model. The preferred embodiments described below are only examples, and those skilled in the art can devise other obvious variations.
参照图1-2所示,一种沥青烟气净化系统,包括机架1,机架1右侧固定安装有进气罩2,进气罩2上端连接有进气口201,机架1从右到左依次安装有静电捕捉室3、雾化喷淋室4和过滤室5,进气罩2、静电捕捉室3、雾化喷淋室4和过滤室5相互导通,机架1内部下端与静电捕捉室3和雾化喷淋室4对应位置处均安装有废液收集槽8,过滤室5左侧通过出气管6固定安装有除水器7,针对沥青烟气中挥发性有机物的含量非常低、含油量较高、水份较大的特点,采用静电捕捉、金属丝网过滤的方式进行沥青烟气净化。Referring to Figure 1-2, an asphalt flue gas purification system includes a
除水器7内部转动设置有除湿滤芯701,除水器7内部分成上部的除水部和下部的干燥部,出气管6与除水部连通,除水部左侧固定连接有排气接头702,干燥部左侧固定连接有干燥接头703,干燥接头703与外部干燥风机连接,除水器7下端固定安装有驱动电机704,驱动电机704用于驱动除湿滤芯701进行转动,除水器7用于对处理后的废气中的水分进行去除,降低废气中的水气含量,避免出现烟气白龙的情况发生,进行工作时,含大量水气的废气进入除水部,经由除湿滤芯701吸除水气后,通过排气接头702排出,之后吸取水气的除湿滤芯701部位转入干燥部,通过外接干燥风机对其进行干燥处理后,再转入除水部进行除水循环。A
废液收集槽8上端连接有连通管801,多个废液收集槽8分别通过连通管801与静电捕捉室3和雾化喷淋室4连通,废液收集槽8一侧安装有排液阀802,在烟气处理过程中的废液通过连通管801排入废液收集槽8中进行收集,当收集到一定量时,通过排液阀802排出。The upper end of the waste
静电捕捉室3内部上端安装有负电极板301,静电捕捉室3内部下端安装有正电极板302,正电极板302向连通管801方向倾斜设置,利用高压静电在特制电极间产生游离子电场,负电极板301产生的负离子在游向正电极板302的过程中将烟气中的油水带到正电极板302表面,在正电极板302表面粘附的油水数量达到一定量时受重力影响自然流入下设废液收集槽8内。The upper end of the
雾化喷淋室4右侧安装有若干增湿雾化器401,雾化喷淋室4右侧安装有若干清洗雾化器402,清洗雾化器402朝向过滤室5,增湿雾化器401用于进行定时降温及对后续过滤块的增湿用,清洗雾化器402用于进行丝网滤芯501的清洗,增湿雾化器401的工作流量为:0.028kg/小时/4公斤,清洗雾化器402的工作流量为:5.62kg/10分钟/4公斤。A number of
过滤室5内部设置有丝网滤芯501,过滤室5内部底部固定安装有导流板502,导流板502朝向雾化喷淋室4倾斜设置,丝网滤芯501由不规则的不锈钢丝网叠加压制而成,丝网滤芯501具有非常大的接触面积,当含有油水的气体在经过过滤室5时与不锈钢丝制成的丝网滤芯501的表面接触,这时一定量的油水会粘附在不锈钢丝表面,当粘附在不锈钢丝表面的油水量达到一定时,受重力影响落入下设废液收集槽8内。The inside of the
本实用新型的工作原理为:烟气从进气罩2进入静电捕捉室3中,利用高压静电在特制电极间产生游离子电场将将烟气中的油水带到正电极板302表面,在正电极板302表面粘附的油水数量达到一定量时受重力影响自然流入下设废液收集槽8内,之后烟气进入雾化喷淋室4中,由增湿雾化器401对烟气进行增湿喷淋,之后含有大量水气的烟气进入,过滤室5时与不锈钢丝制成的丝网滤芯501的表面接触,油水混合物会粘附在不锈钢丝表面,当粘附在不锈钢丝表面的油水量达到一定时,受重力影响落入下设废液收集槽8内,之后烟气进入除水器7的除水部进行除水。The working principle of the utility model is: the flue gas enters the
综上所述,本实用新型的优点在于:针对沥青烟气中挥发性有机物的含量非常低、含油量较高、水份较大的特点,采用静电捕捉、金属丝网过滤的方式进行沥青烟气净化,有效的进行了沥青烟气的净化,净化效率高、运行费用低、无二次污染。To sum up, the utility model has the advantages of: aiming at the characteristics of very low content of volatile organic compounds, high oil content, and large water content in asphalt fume, the method of electrostatic capture and wire mesh filtration is used to collect asphalt fume. Gas purification, effective purification of asphalt flue gas, high purification efficiency, low operating costs, and no secondary pollution.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principle of the utility model. There will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope required by the utility model is defined by the appended claims and their equivalents.
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|---|---|---|---|---|
| CN117259009A (en) * | 2023-11-22 | 2023-12-22 | 山东齐明炭素有限公司 | A comprehensive treatment system for production of prebaked anode flue gas |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259009A (en) * | 2023-11-22 | 2023-12-22 | 山东齐明炭素有限公司 | A comprehensive treatment system for production of prebaked anode flue gas |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20221122 |
