CN217839735U - Quick hoisting construction structure for steel box girder closure section - Google Patents
Quick hoisting construction structure for steel box girder closure section Download PDFInfo
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Abstract
本实用新型公开了一种钢箱梁合拢段快速吊装施工结构,包括设置于合拢段预制箱梁两端的扁担梁,扁担梁一端与合拢段预制箱梁固定相连,另一端延伸至合拢段预制箱梁之外并搭接在合拢段两侧预制箱梁的悬臂端处,合拢段预制箱梁通过两端的扁担梁挂接并临时固定在合拢位置,且合拢段预制箱梁与其两侧已完成吊装施工的预制箱梁拼接位置通过拼接板和高强连接螺栓以现场打孔的方式固定相连。本实用新型结构简单,设计巧妙,利用扁担原理,通过扁担梁将待合拢段预制钢箱梁快速挂设于合拢位置,然后采用现场打孔连接的方式进行后续施工,具有灵活便捷、节约成本、合拢快速、节约工期、安全可靠、对通行车辆影响小等优点。
The utility model discloses a fast hoisting construction structure for the closing section of a steel box girder, which comprises shoulder beams arranged at both ends of a prefabricated box girder in the closing section, one end of the shoulder beam is fixedly connected with the prefabricated box beam in the closing section, and the other end extends to the prefabricated box in the closing section The beam is outside and overlapped at the cantilever end of the prefabricated box girder on both sides of the closing section. The precast box girder of the closing section is hooked by the shoulder beams at both ends and temporarily fixed at the closing position, and the precast box girder of the closing section and its two sides have been hoisted The splicing positions of the prefabricated box girders for construction are fixed and connected by means of on-site drilling through splicing plates and high-strength connecting bolts. The utility model has simple structure and ingenious design. Utilizing the pole pole principle, the prefabricated steel box girder to be closed is quickly hung at the closing position through the pole beam, and then the follow-up construction is carried out by on-site punching and connection. It is flexible, convenient, cost-saving, It has the advantages of fast closing, time saving, safety and reliability, and little impact on passing vehicles.
Description
技术领域technical field
本实用新型涉及桥梁施工技术领域,具体涉及一种钢箱梁合拢段快速吊装施工结构。The utility model relates to the technical field of bridge construction, in particular to a construction structure for fast hoisting of a closing section of a steel box girder.
背景技术Background technique
伴随着科学技术的高速发展,市政道路、高速公路等修建的大跨径跨线桥梁越来越多,跨线桥的结构型式也越来越多样化。跨线桥施工除采用传统的简支梁预制混凝土梁结构、悬臂浇筑混凝土结构及现浇混凝土梁结构梁外,因钢箱梁具有安装速度更快,施工质量容易得到保证、具有更好的抗震性能、钢结构自重更轻、钢材可回收利用、绿色环保等优点,大跨径跨线桥越来越多的采用了钢梁预制拼装结构。With the rapid development of science and technology, more and more long-span bridges are built on municipal roads and expressways, and the structural types of bridges are becoming more and more diverse. In addition to the traditional simple-supported beam prefabricated concrete beam structure, cantilever cast concrete structure and cast-in-place concrete beam structure beams, the steel box girder has faster installation speed, easier construction quality assurance, and better earthquake resistance. Performance, lighter weight of steel structure, recyclable steel, green environmental protection and other advantages, more and more long-span bridges adopt prefabricated steel girder assembly structure.
然而,多数大跨径跨线桥钢箱梁吊装拼接需断路或导行,施工较难,尤其是市内施工,往往不具备条件。该问题一直以来是大跨径跨线桥吊装急需解决的一大难题。尤其是当新建大跨径桥梁上跨一些高速路、快速路、主干道等交通要道时,因车流量大,断交施工对被跨越道路影响较大,因此应尽可能减少施工时间。但是,常规的预制钢箱梁都是采用预先打孔后再进行吊装拼接的安装方式,在实际施工过程中,这种安装方式容易出现因打孔精度不够造成孔位无法对齐进而出现窝工和吊装时间延后的问题。However, the hoisting and splicing of steel box girders of most long-span flyover bridges requires disconnection or guidance, and the construction is difficult, especially in urban construction, which often does not meet the conditions. This problem has always been a major problem that needs to be solved urgently in the hoisting of long-span flyover bridges. Especially when the newly-built long-span bridge crosses some highways, expressways, main roads and other traffic arteries, due to the heavy traffic flow, the cross-over construction will have a great impact on the crossed roads, so the construction time should be reduced as much as possible. However, conventional prefabricated steel box girders are installed in the way of pre-drilling and then hoisting and splicing. In the actual construction process, this installation method is prone to failure to align the holes due to insufficient drilling precision, resulting in nest work and The problem of delayed lifting time.
实用新型内容Utility model content
本实用新型目的在于提出一种钢箱梁合拢段快速吊装施工结构,以解决背景技术中所述的技术问题。The purpose of the utility model is to propose a fast hoisting construction structure for the closing section of a steel box girder to solve the technical problems described in the background technology.
为实现上述技术目的,本实用新型采用如下技术方案:In order to achieve the above-mentioned technical purpose, the utility model adopts the following technical solutions:
一种钢箱梁合拢段快速吊装施工结构,包括设置于合拢段预制箱梁两端的扁担梁,所述扁担梁一端与合拢段预制箱梁固定相连,另一端延伸至合拢段预制箱梁之外并搭接在合拢段两侧预制箱梁的悬臂端处,合拢段预制箱梁通过两端的扁担梁挂接并临时固定在合拢位置,且合拢段预制箱梁与其两侧已完成吊装施工的预制箱梁拼接位置通过拼接板和高强连接螺栓以现场打孔的方式固定相连。A fast hoisting construction structure for the closing section of a steel box girder, comprising shoulder pole beams arranged at both ends of a prefabricated box girder in the closing section, one end of the shoulder beam is fixedly connected to the prefabricated box girder in the closing section, and the other end extends outside the prefabricated box girder in the closing section And lapped at the cantilever end of the prefabricated box girder on both sides of the closing section, the precast box girder of the closing section is hooked by the shoulder beams at both ends and temporarily fixed at the closing position, and the prefabricated box girder of the closing section and the prefabricated box girder on both sides that have completed hoisting construction The splicing position of the box girder is fixed and connected by means of on-site drilling through splicing plates and high-strength connecting bolts.
优选地,为提高搭接的稳定性,所述扁担梁成对设置,且成对设置的两根扁担梁对应设置于同一片预制箱梁端部两侧。Preferably, in order to improve the stability of the lap joint, the shoulder pole beams are arranged in pairs, and the two shoulder pole beams arranged in pairs are correspondingly arranged on both sides of the end of the same prefabricated box girder.
优选地,为提高扁担梁的结构强度,所述扁担梁采用工字钢制作,且工字钢材质的扁担梁通过高强连接螺栓与合拢段预制箱梁固定相连。Preferably, in order to improve the structural strength of the shoulder pole beam, the shoulder pole beam is made of I-shaped steel, and the shoulder pole beam made of I-shaped steel is fixedly connected to the prefabricated box girder of the closing section through high-strength connecting bolts.
优选地,所述工字钢材质的扁担梁的下翼缘贴设并固定在预制箱梁顶板上,且工字钢材质的扁担梁与预制箱梁栓接位置不小于两处以保证扁担梁与预制箱梁的连接稳定性。Preferably, the lower flange of the pole beam made of I-shaped steel is attached and fixed on the top plate of the prefabricated box girder, and the bolted positions of the pole beam made of I-shaped steel and the prefabricated box girder are not less than two to ensure that the pole beam and the prefabricated box girder are bolted together. Connection stability of precast box girders.
优选地,为提高连接强度,所述工字钢材质的扁担梁与预制箱梁栓接位置的下翼缘处设置有向外延伸的扩大翼板。Preferably, in order to improve the connection strength, an outwardly extending expansion flange is provided at the lower flange where the shoulder-pole beam made of I-steel is bolted to the prefabricated box girder.
优选地,为防止预制箱梁受损变形,所述工字钢材质的扁担梁与预制箱梁的栓接位置对应预制箱梁的横隔板设置。Preferably, in order to prevent damage and deformation of the prefabricated box girder, the bolted position of the I-beam material and the prefabricated box girder is set corresponding to the diaphragm of the prefabricated box girder.
与现有技术相比,本实用新型的有益效果为:本实用新型结构简单,设计巧妙,利用扁担原理,通过扁担梁将待合拢段预制钢箱梁快速挂设于合拢位置,然后采用登高车进行预制箱梁制作段间的连接固定,箱间连接螺栓孔均采用现场打孔的方式,降低了预制螺栓孔因精度问题导致的无法对中进而导致的窝工和施工时间延后的问题,可大大缩短了箱梁吊装就位时间,解决了在通行道路上吊装箱梁合拢段长时间占用通行道路的难题,具有灵活便捷、节约成本、合拢快速、节约工期、安全可靠、对通行车辆影响小等优点。Compared with the prior art, the beneficial effects of the utility model are: the utility model has a simple structure and ingenious design. Using the pole pole principle, the prefabricated steel box girder of the section to be closed is quickly hung at the closing position through the pole beam, and then the climbing car is used to The connection and fixation between the prefabricated box girder production sections are carried out, and the bolt holes connecting the boxes are all drilled on site, which reduces the problem of unaligned prefabricated bolt holes caused by precision problems, which leads to delays in work and construction time. It can greatly shorten the hoisting and positioning time of the box girder, and solve the problem that the closing section of the box girder hoisting on the traffic road will occupy the traffic road for a long time. Small and other advantages.
附图说明Description of drawings
通过结合以下附图所作的详细描述,本实用新型的上述和/或其他方面和优点将变得更清楚和更容易理解,这些附图只是示意性的,并不限制本实用新型,其中:The above-mentioned and/or other aspects and advantages of the present utility model will become clearer and easier to understand through the detailed description in conjunction with the following drawings, which are only schematic and do not limit the utility model, wherein:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型预制箱梁与扁担梁连接节点的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the connection node of the prefabricated box girder and shoulder pole beam of the present invention;
图3为本实用新型预制箱梁与扁担梁连接节点的纵剖结构示意图;Fig. 3 is a schematic diagram of the longitudinal section structure of the connection node between the prefabricated box girder and the pole beam of the present invention;
图4为本实用新型预制箱梁拼接节点的横剖结构示意图;Fig. 4 is the cross-sectional structural schematic diagram of the prefabricated box girder splicing node of the present invention;
图5为本实用新型的施工流程示意图。Figure 5 is a schematic diagram of the construction process of the utility model.
附图标记:1-预制箱梁、2-扁担梁、3-高强连接螺栓、4-拼接板、5-桥墩、6-临时支架、7-已建道路。Reference signs: 1-prefabricated box girder, 2-shoulder beam, 3-high-strength connecting bolts, 4-splicing plate, 5-pier, 6-temporary support, 7-built road.
具体实施方式Detailed ways
在下文中,将参照附图描述本实用新型的一种钢箱梁合拢段快速吊装施工结构的实施例。在此记载的实施例为本实用新型的特定的具体实施方式,用于说明本实用新型的构思,均是解释性和示例性的,不应解释为对本实用新型实施方式及本实用新型范围的限制。除在此记载的实施例外,本领域技术人员还能够基于本申请权利要求书和说明书所公开的内容采用显而易见的其它技术方案,这些技术方案包括采用对在此记载的实施例的做出任何显而易见的替换和修改的技术方案。Hereinafter, an embodiment of a construction structure for fast hoisting of a closing section of a steel box girder of the present invention will be described with reference to the accompanying drawings. The embodiments described here are specific specific implementations of the present utility model, and are used to illustrate the concept of the present utility model. They are all explanatory and exemplary, and should not be construed as limitations on the implementation of the present utility model and the scope of the present utility model. limit. In addition to the embodiments described here, those skilled in the art can also adopt other obvious technical solutions based on the claims of the application and the contents disclosed in the description, and these technical solutions include adopting any obvious changes made to the embodiments described here. Replacement and modified technical solutions.
在本实用新型的描述中,需要说明的是,术语“顶”、“底”、“上”、“下”、“内”、“外”、“横”、“纵”、“立”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the terms "top", "bottom", "upper", "lower", "inner", "outer", "horizontal", "vertical", "upright" etc. The orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention.
本说明书的附图为示意图,辅助说明本实用新型的构思,示意性地表示各部分的形状及其相互关系。请注意,为了便于清楚地表现出本实用新型实施例的各部件的结构,各附图之间并未按照相同的比例绘制。相同的参考标记用于表示相同的部分。The accompanying drawings in this specification are schematic diagrams, which assist in explaining the concept of the utility model, and schematically represent the shapes of various parts and their interrelationships. Please note that in order to clearly show the structures of the components in the embodiment of the present invention, the drawings are not drawn in the same scale. The same reference numerals are used to designate the same parts.
以下结合附图对本实用新型的原理和特征进行描述,所举实施例只用于解释本实用新型,并非用于限定本实用新型的范围。下面结合图1-5,对本实用新型的优选实施例作进一步详细说明:The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model. Below in conjunction with Fig. 1-5, the preferred embodiment of the present utility model is described in further detail:
如图1所示,本实用新型优选的一种钢箱梁合拢段快速吊装施工结构,包括设置于合拢段预制箱梁1两端的扁担梁2,所述扁担梁2一端与合拢段预制箱梁1固定相连,另一端延伸至合拢段预制箱梁1之外并搭接在合拢段两侧预制箱梁1的悬臂端处,扁担梁2成对设置,且成对设置的两根扁担梁2对应设置于同一片预制箱梁1端部两侧,合拢段预制箱梁1通过两端的扁担梁2挂接并临时固定在合拢位置,且合拢段预制箱梁1与其两侧已完成吊装施工的预制箱梁1拼接位置通过拼接板4和高强连接螺栓3以现场打孔的方式固定相连;As shown in Figure 1, a preferred fast hoisting construction structure of a steel box girder closing section of the utility model includes
如图2-4所示,为了保证吊装施工结构的稳定性,所述扁担梁2采用工字钢制作,且工字钢材质的扁担梁2通过高强连接螺栓3与合拢段预制箱梁1固定相连,工字钢材质的扁担梁2的下翼缘贴设并固定在预制箱梁1顶板上,且工字钢材质的扁担梁2与预制箱梁1栓接位置不小于两处,工字钢材质的扁担梁2与预制箱梁1的栓接位置对应预制箱梁1的横隔板设置,且工字钢材质的扁担梁2与预制箱梁1栓接位置的下翼缘处设置有向外延伸的扩大翼板,工字钢扁担梁2的型号、规格、长度、尺寸根据吊装预制箱梁1制作段重量经计算确定,当然,根据材料结构力学性能,扁担梁2可采用除工字钢外的其它材料,扁担梁2工字钢另一端悬出预制箱梁1的长度根据合拢跨梁重及结构变形允许量经计算确定。As shown in Figure 2-4, in order to ensure the stability of the hoisting construction structure, the
如图5所示,本实用新型的具体施工工艺包括如下步骤,工字钢扁担梁2制作→工字钢扁担梁2与预制箱梁1工厂连接→预制箱梁1运输→合拢段两侧预制箱梁1吊装(将预制箱梁1两端搭接在桥墩5或临时支架6上)→已建道路7上方合拢段预制箱梁1吊装搭接→合拢段预制箱梁1制作段与边跨悬臂钢梁制作段搭接。As shown in Figure 5, the specific construction process of the present utility model includes the following steps: production of the I-
工字钢扁担梁2加工完成后与预制箱梁1制作段在工厂提前连接,首先在预制箱梁1一端安装两根根工字钢扁担梁2,安装完成后在预制箱梁1另一端安装两根工字钢扁担梁2,连接采用10.9S级高强度大六角头螺栓(GB1228-1231-2006)栓接,每根扁担梁2与预制箱梁1连接位置不少于两处,连接螺栓数量及规格、工字钢梁规格型号及长度经过计算确定。After the I-
工字钢扁担梁2安装完成经验收合格后运至施工现场开始进行吊装。After the I-
预制箱梁1吊装采用单机吊装或双机抬吊(根据实际情况选择),吊装前,复核合拢段尺寸及预制箱梁1尺寸,复核无误后开始吊装,吊装过程中,将合拢段预制箱梁1缓慢吊至合拢跨正上方,两侧专人指挥缓慢将合拢段预制钢梁1下放至合拢位置,复核位置合格后撤离吊装设备开始安装拼接板4,拼接板4安装采用高强连接螺栓3栓接,螺栓孔采用现场钻孔栓接,可避免因栓接孔不对正造成的窝工和吊装时间延后问题,按照该方法最终快速完成合拢段预制箱梁1的吊装连接。Prefabricated
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN116289595A (en) * | 2023-03-21 | 2023-06-23 | 中铁第四勘察设计院集团有限公司 | A low-stress closure method for hoisting steel box girders of partially cable-stayed bridges with mixed girders |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289595A (en) * | 2023-03-21 | 2023-06-23 | 中铁第四勘察设计院集团有限公司 | A low-stress closure method for hoisting steel box girders of partially cable-stayed bridges with mixed girders |
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