CN217838968U - Fermented feed production system that can be in bags - Google Patents
Fermented feed production system that can be in bags Download PDFInfo
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- CN217838968U CN217838968U CN202221532132.5U CN202221532132U CN217838968U CN 217838968 U CN217838968 U CN 217838968U CN 202221532132 U CN202221532132 U CN 202221532132U CN 217838968 U CN217838968 U CN 217838968U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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Abstract
The application relates to a fermented feed production system that can be bagged relates to feed production technical field, and this device includes hopper, shaftless screw conveyer, self-cleaning formula bucket elevator, drum precleaner, subtracts heavy formula hopper, screw feeder, stainless steel spiral shell area paddle and mixes machine, stainless steel buffering fill one, stainless steel ejection of compact screw conveyer down. The liquid adding system integrates automatic functions of heating, temperature control, heat preservation, accurate weighing, batch discharge and the like, so that the fermentation inoculant is fully activated; the stainless steel ribbon paddle mixer can fully and uniformly mix the fermentation raw materials with the zymogen liquid, so that the fermentation efficiency is improved; the fermented feed mixed in the stainless steel helical ribbon paddle mixer enters a stainless steel discharging screw conveyor and is connected with two bagging and packaging modes of ton package and double-station weighing automatic packaging, so that different customer requirements can be met, and manual carrying and packaging are reduced.
Description
Technical Field
The application relates to the technical field of feed production, in particular to a fermentation feed production system capable of being bagged.
Background
In recent years, the problems of feed resource shortage and environmental pollution are outstanding, the healthy cultivation requirement is urgent, under the background, the biological fermentation feed gradually goes from the market understanding stage to the cognition and recognition stage and then to the current rapid development stage, the fermentation feed becomes an important way for reducing resistance and replacing resistance, becomes a main way for high-value utilization of agricultural and sideline products, and is an effective way for cost reduction and efficiency improvement in cultivation. However, the dedicated automatic production equipment for the fermented feed in the production and processing process is not mature at present, most of the fermented feed is prepared by manually adding a fermentation substrate into a mixer, manually adding microbial fermentation bacteria liquid, mixing by the mixer and then manually bagging for fermentation. Therefore, a complete set of special automatic production system is especially lacked in the biological fermented feed industry at present, so that the labor is reduced, and the production efficiency is improved.
SUMMERY OF THE UTILITY MODEL
In order to solve the prior art problem, the application provides a fermented feed production system that can be in bags.
The application provides a fermented feed production system that can bag, adopts following technical scheme: a bagged fermented feed production system comprises a discharging hopper, a shaftless screw conveyor, a self-cleaning bucket elevator, a cylinder precleaner, a weight-reducing hopper, a screw feeder, a stainless steel helical ribbon paddle mixer, a stainless steel buffer bucket I, a stainless steel discharging screw conveyor, a stainless steel buffer bucket II, an arch breaking device, a liquid adding system, a gas storage tank and an air compressor, wherein the shaftless screw conveyor is positioned under a discharging port of the discharging hopper, a discharging port of the shaftless screw conveyor is positioned right above a feeding port of the self-cleaning bucket elevator, a discharging end of the self-cleaning bucket elevator is communicated with the cylinder precleaner, the weight-reducing hopper is communicated with an input port of the screw feeder, the discharge end of drum precleaner and screw feeder all mixes the machine intercommunication with stainless steel spiral shell area paddle, the discharge gate that stainless steel spiral shell area paddle mixes the machine is located stainless steel buffering directly over fighting one, the below intercommunication that stainless steel buffering was fought one has stainless steel ejection of compact screw conveyer, stainless steel ejection of compact screw conveyer's discharge end below is provided with stainless steel buffering and fights two and broken the hunch device, the below of broken hunch device is provided with stainless steel duplex position packagine machine of weighing, stainless steel duplex position packagine machine's below is provided with band conveyer, band conveyer heat sealing machine and band conveyer linking machine respectively, the delivery port and the stainless steel spiral shell area paddle of liquid addition system mix the machine intercommunication, gas storage tank and air compressor machine use with the cooperation of stainless steel duplex position packagine machine of weighing.
By adopting the technical scheme, the liquid adding system integrates automatic functions of heating, temperature control, heat preservation, accurate weighing, batch discharge and the like, so that the fermentation inoculant is fully activated; the stainless steel ribbon paddle mixer can fully and uniformly mix the fermentation raw materials with the zymophyte liquid, so that the fermentation efficiency is improved; the fermented feed mixed in the stainless steel ribbon paddle mixer enters a stainless steel discharging screw conveyor and is connected with two bagging and packaging modes of ton packaging and double-station weighing and automatic packaging, different customer requirements can be met, and manual carrying and packaging are reduced.
Preferably, a third pulse dust collector is arranged above the discharging hopper, a fan is arranged above the third pulse dust collector, and a silencer is arranged above the fan in a matching mode.
Preferably, the inner cavity of the discharging hopper is provided with a grid screen.
By adopting the technical scheme, the blanking hopper and the grid sieve are connected with the shaftless screw conveyor, so that the fermentation raw materials fed into the blanking hopper can be automatically transported after being preliminarily screened, are conveyed to the cylinder preliminary cleaning sieve by the self-cleaning bucket elevator, impurities in the raw materials are further screened, and then enter the stainless steel spiral belt paddle mixer together with the fermentation raw materials in the spiral feeding machine and the zymogen liquid of the liquid adding system for mixing.
Preferably, a first pulse dust collector and a second pulse dust collector are respectively arranged above the cylindrical pre-cleaning screen and the weight-reducing hopper.
Through adopting above-mentioned technical scheme, pulse dust collector one, pulse dust collector two and pulse dust collector three are high-efficient dust collecting equipment, contain and let out the piece that explodes, the water acupuncture nylon filter bag is refused to grease proofing water, and the dust in the air that causes in the material process of throwing is clear away to the brute force, and the fan links to each other with the muffler in the pulse dust collector, can reduce the noise influence that causes in the pulse dust collector working process by a wide margin.
Preferably, a bin wall vibrator is arranged in the stainless steel buffer hopper I.
Preferably, the lower port of the stainless steel discharge screw conveyor is provided with a chute and a stainless steel manual gate.
Preferably, a one-way valve is arranged on a pipeline of the liquid adding system.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the liquid adding system provided by the utility model integrates the automatic functions of heating, temperature control, heat preservation, accurate weighing, batch discharge and the like, so that the fermentation inoculant is fully activated; the stainless steel ribbon paddle mixer can fully and uniformly mix the fermentation raw materials with the zymogen liquid, so that the fermentation efficiency is improved; the fermented feed mixed in the stainless steel ribbon paddle mixer enters a stainless steel discharging screw conveyor and is connected with two bagging and packaging modes of ton packaging and double-station weighing and automatic packaging, different customer requirements can be met, and manual carrying and packaging are reduced.
2. The utility model discloses use liquid addition system to add zymophyte liquid, make zymophyte agent activation efficiency improve, improve fermentation efficiency, improve the fungus liquid and add efficiency, reduce the cost of labor simultaneously.
3. The utility model discloses this biological feed fermentation system all adopts 304 stainless steel to prepare equipment as the raw materials, can avoid fermented raw materials, zymophyte liquid, the corruption and the damage that fermented fodder caused to equipment, uses stainless steel spiral shell to take the paddle to mix quick-witted increase power, and the main shaft adds the thick fully homogeneous mixing that can be with fermented raw materials and zymophyte liquid, improves fermentation efficiency, practices thrift the cost of labor simultaneously.
4. The utility model can directly enter the stainless steel discharging screw conveyor under the action of the bin wall vibrator in the stainless steel buffer funnel through the stainless steel buffer funnel after the mixed fermented feed passes through the stainless steel ribbon paddle mixer, and is connected with two bagging and packaging modes of a ton bag and a double-station weighing automatic packaging machine, thereby meeting different customer demands, and saving the packaging cost and the manual carrying cost by adopting ton bag type packaging; the double-station weighing automatic packaging can save the work of manual weighing, packaging and the like, reduce the labor cost and improve the production efficiency.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the application and to enable other features, objects, and advantages of the application to be more apparent. The drawings and the description of the exemplary embodiments of the present application are provided for explaining the present application and do not constitute an undue limitation on the present application. In the drawings:
fig. 1 is a schematic diagram of the system structure of the present invention.
Description of reference numerals: 101. feeding a hopper; 102. a muffler; 103. a fan; 104. a third pulse dust collector; 105. a shaftless screw conveyor; 106. a self-cleaning bucket elevator; 107. primarily cleaning and screening the cylinder; 108. a first pulse dust collector; 109. a second pulse dust collector; 110. a weight-reducing hopper; 111. a screw feeder; 112. a stainless steel ribbon paddle mixer; 113. a first stainless steel buffer hopper; 114. a bin wall vibrator; 115. a stainless steel discharge screw conveyor; 116. a chute; 117. a second stainless steel buffer hopper; 118. an arch breaking device; 119. a stainless steel double-station weighing packaging machine; 120. a belt conveyor; 121. a belt conveying heat sealing machine; 122. a belt conveying seam machine; 123. a liquid addition system; 124. an air tank; 125. an air compressor.
Detailed Description
In order to make the technical solutions of the present application better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In the present application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as the case may be.
In addition, the term "plurality" shall mean two as well as more than two.
It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
The present application is described in further detail below with reference to fig. 1.
The first embodiment is as follows:
with reference to fig. 1, the embodiment of the application discloses a bagged fermented feed production system, which comprises a lower hopper 101, a shaftless screw conveyor 105, a self-cleaning bucket elevator 106, a cylinder precleaner 107, a weight-reducing hopper 110, a screw feeder 111, a stainless steel screw belt paddle mixer 112, a stainless steel buffer hopper 113, a stainless steel discharge screw conveyor 115, a stainless steel buffer hopper 117, an arch breaking device 118, a liquid adding system 123, a gas storage tank 124 and an air compressor 125, wherein the shaftless screw conveyor 105 is positioned right below a discharge port of the lower hopper 101, a discharge port of the shaftless screw conveyor 105 is positioned right above a feed inlet of the self-cleaning bucket elevator 106, a discharge end of the self-cleaning bucket elevator 106 is communicated with the cylinder precleaner 107, the weight-reducing hopper 110 is communicated with an input port of the screw feeder 111, discharge ends of the cylinder precleaner 107 and the screw conveyor 111 are both communicated with the stainless steel screw belt paddle 112, a discharge port of the stainless steel screw belt paddle 112 is positioned right above the cylinder precleaner 107, the stainless steel buffer hopper 113, the stainless steel hopper 110 is communicated with an input port of the screw feeder 111, discharge port of the cylinder precleaner 107 and the screw conveyor 111 are both communicated with the discharge port of the stainless steel screw conveyor 112, a double-station screw conveyor 118 is provided with the stainless steel belt paddle mixer 118, the stainless steel belt paddle mixer 119, the double-station feeder 118 is provided with the stainless steel belt conveyor 118, the stainless steel buffer hopper 119, the double-conveyer belt mixer 123 and the double-station screw conveyor 118, the stainless steel belt mixer 123, the double-station screw conveyor 118 are provided with the stainless steel buffer hopper 110, the stainless steel mixer 123, the double-conveyer belt agitator 119, the double-station screw feeder 112 are provided with the double-conveyer belt agitator 119, the double-station screw mixer 123 is provided with the double-conveyer belt agitator 119, the double-station screw feeder 123 and the double-conveyer feeder 123.
The utility model discloses in: a third pulse dust collector 104 is arranged above the lower hopper 101, a fan 103 is arranged above the third pulse dust collector 104, and a silencer 102 is arranged above the fan 103 in a matching manner.
The utility model discloses in: the inner cavity of the discharging hopper 101 is provided with a grid.
The utility model discloses in: a first pulse dust collector 108 and a second pulse dust collector 109 are respectively arranged above the cylindrical primary cleaning screen 107 and the weight-reducing hopper 110.
The utility model discloses in: the stainless steel buffer hopper I113 is internally provided with a bin wall vibrator 114.
The utility model discloses in: the lower port of the stainless steel discharging screw conveyor 115 is provided with a chute 116 and a stainless steel manual gate.
It should be noted that: a discharge port on one side of the stainless steel discharge screw conveyor 115 is provided with a stainless steel manual gate and a chute 116, and ton package can be carried out according to the requirements of customers; the other side is provided with a stainless steel double-station weighing packaging machine 119, fermented feed enters the stainless steel double-station weighing packaging machine 119 connected with an arch breaking 118 device through a stainless steel buffer hopper 117 after coming out of a discharge port of a stainless steel discharge screw conveyor 115, 30-35% of the fermented feed is suitable for packaging, and a contact material part is 304 stainless steel, so that the equipment is prevented from rusting and being damaged.
The utility model discloses in: the liquid addition system 123 is provided with a check valve on the pipe.
The method comprises the following steps: the liquid adding system 123 has devices such as a weighing sensor, a heating device, a temperature sensor and a stirring paddle blade, and can perform functions of temperature control, expanding culture, stirring, accurate weighing, batch discharge and the like on fermentation strains used in production.
The working principle is as follows: the utility model discloses during the use, large-scale fermented raw materials get into down hopper 101 and transport to drum precleaner 107 through self-cleaning formula bucket elevator 106 after the bar screen is tentatively screened, further screen out impurity in the raw materials, the back gets into stainless steel spiral shell area paddle mixer 112 with the small-size fermented raw materials in screw feeder 111 and the zymogen liquid of liquid addition system 123 together and mixes, fermented raw materials gets into screw feeder 111 through subtracting heavy formula hopper 110, and subtract heavy formula hopper 110 top and settle pulse dust collector two 109, fermented raw materials in stainless steel spiral shell area paddle mixer 112 passes through stainless steel buffering funnel 117 after fully mixing with zymogen liquid, get into stainless steel ejection of compact screw conveyor 115 under the effect of stainless steel buffering funnel 117 middle warehouse wall vibrator 114 and open two kinds of packing modes in bags, stainless steel ejection of compact screw conveyor 115 one side discharge gate installation stainless steel hand-operated gate and elephant trunk 116, can carry out ton package according to the customer's demand; the other side is provided with a stainless steel double-station weighing and packaging machine 119, fermented feed enters the stainless steel double-station weighing and packaging machine 119 connected with an arch breaking device 118 through a stainless steel buffer hopper 117 after coming out of a discharge port of a stainless steel discharge screw conveyor 115, the weighed bagged feed enters a belt conveying heat sealing machine 121 and a belt conveying seaming machine 122 under the action of a belt conveyor 120 for sealing, the heat sealing machine is used for sealing an inner packaging bag through high-temperature heat fusion, and a common thread seaming and sealing machine is used for seaming an outer bag made of a woven bag material to finish the production of the fermented feed.
In conclusion: according to the bagged fermented feed production system, the liquid adding system 123 is arranged to integrate automatic functions of heating, temperature control, heat preservation, accurate weighing, batch discharge and the like, so that the fermentation microbial inoculum is fully activated; the stainless steel ribbon paddle mixer 112 can fully and uniformly mix the fermentation raw material with the zymophyte liquid, so that the fermentation efficiency is improved; the fermented feed mixed in the stainless steel ribbon and blade mixer 112 enters the stainless steel discharging screw conveyor 115 and is connected with two bagging and packaging modes of ton packaging and double-station weighing and automatic packaging, so that different customer requirements can be met, and manual carrying and packaging are reduced.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (7)
1. A fermented feed production system that can bag is characterized in that: comprises a lower hopper (101), a shaftless screw conveyor (105), a self-cleaning bucket elevator (106), a cylinder primary cleaning screen (107), a weight-reducing hopper (110), a screw feeder (111), a stainless steel helical ribbon paddle mixer (112), a stainless steel buffer hopper I (113), a stainless steel discharging screw conveyor (115), a stainless steel buffer hopper II (117), an arch breaking device (118), a liquid adding system (123), a gas storage tank (124) and an air compressor (125), wherein the shaftless screw conveyor (105) is positioned under the discharging port of the lower hopper (101), the discharging port of the shaftless screw conveyor (105) is positioned above the feeding port of the self-cleaning bucket elevator (106), the discharging end of the self-cleaning bucket elevator (106) is communicated with the cylinder primary cleaning screen (107), the weight-reducing hopper (110) is communicated with the input port of the screw feeder (111), the discharging ends of the cylinder primary cleaning screen (107) and the screw conveyor (111) are both communicated with the stainless steel helical ribbon mixer (112), the stainless steel helical ribbon mixer (113) is positioned above the stainless steel buffer hopper (113), and the stainless steel buffer hopper (113) is arranged under the stainless steel buffer hopper mixer (115), a stainless steel double-station weighing packaging machine (119) is arranged below the arch breaking device (118), a belt conveyor (120), a belt conveying heat sealing machine (121) and a belt conveying seam sewing machine (122) are respectively arranged below the stainless steel double-station weighing packaging machine (119), a water outlet of the liquid adding system (123) is communicated with the stainless steel spiral belt paddle mixing machine (112), and the air storage tank (124) and the air compressor (125) are matched with the stainless steel double-station weighing packaging machine (119) for use.
2. A bagged fermented feed production system according to claim 1, wherein: a third pulse dust collector (104) is arranged above the discharging hopper (101), a fan (103) is arranged above the third pulse dust collector (104), and a silencer (102) is arranged above the fan (103) in a matched mode.
3. A fermented feed production system capable of bagging according to claim 1, wherein: and a grid sieve is arranged in the inner cavity of the discharging hopper (101).
4. A fermented feed production system capable of bagging according to claim 1, wherein: and a first pulse dust collector (108) and a second pulse dust collector (109) are respectively arranged above the cylindrical primary cleaning screen (107) and the weight-reducing hopper (110).
5. A bagged fermented feed production system according to claim 1, wherein: a bin wall vibrator (114) is arranged in the stainless steel buffer hopper I (113).
6. A bagged fermented feed production system according to claim 1, wherein: the lower port of the stainless steel discharging screw conveyor (115) is provided with a chute (116) and a stainless steel manual gate.
7. A bagged fermented feed production system according to claim 1, wherein: and a one-way valve is arranged on a pipeline of the liquid adding system (123).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221532132.5U CN217838968U (en) | 2022-06-17 | 2022-06-17 | Fermented feed production system that can be in bags |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221532132.5U CN217838968U (en) | 2022-06-17 | 2022-06-17 | Fermented feed production system that can be in bags |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217838968U true CN217838968U (en) | 2022-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221532132.5U Active CN217838968U (en) | 2022-06-17 | 2022-06-17 | Fermented feed production system that can be in bags |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217838968U (en) |
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2022
- 2022-06-17 CN CN202221532132.5U patent/CN217838968U/en active Active
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