CN217832366U - Scaling powder liquid supply machine - Google Patents

Abstract

The utility model relates to the field of welding technique, specifically be a scaling powder supplies liquid machine, including control box, proportion meter and level sensor, the right flank of control box is close to top position fixed mounting and has operating panel, operating panel's lower surface is provided with the proportion meter display, the right flank fixed mounting of control box has the operation panel. The utility model discloses a first diaphragm pump is continuously carried the inside scaling powder of batching box to be stained with and is used when supplying the welding in the magazine, when being stained with the inside scaling powder of magazine and increase and spill over, can fall into to the inside of backward flow box, and flow guide effect through the back flow flows into inside the batching box again, realize the circulation and can remain throughout to be stained with the scaling powder in the magazine for full liquid level, and when level sensor detected the inside scaling powder liquid level of batching box and be less than the liquid level lower limit, can trigger the work of third diaphragm pump and input scaling powder to the batching box in, thereby realize the automatic mesh of annotating the scaling powder, and convenient to use, and then improve work efficiency.

Description

Scaling powder liquid supply machine

Technical Field

The utility model relates to the field of welding technology, specifically a scaling powder supplies liquid machine.

Background

Welding is a process for joining metals or other thermoplastic materials by heating, high temperature or high pressure, and generally uses gas flame, electric arc, laser, friction and other methods to weld objects together, and uses soldering flux during welding to help and promote the welding process, and has a protective effect to remove oxides and reduce the surface tension of the welded materials.

The mode of the scaling powder that uses at present in the welding is to pour the scaling powder into the scaling powder pond and use, adopts artifical replenishment when the scaling powder uses up the back, and degree of automation is low, and frequent replenishment scaling powder can reduce work efficiency to the scaling powder is through long-time welding back, and the mother liquor can volatilize partly, makes the proportion of scaling powder rise, and then influences welding quality.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a scaling powder supplies liquid machine to solve the present scaling powder that proposes in the above-mentioned background art and need artifical the replenishment after using up, reduce work efficiency, and the scaling powder uses the back proportion for a long time and risees, and then influences welding quality's problem.

In order to achieve the above object, the utility model provides a following technical scheme: a scaling powder liquid supply machine comprises a control box, a hydrometer and a liquid level sensor, wherein an operation panel is fixedly installed on the right side surface of the control box close to the top, a hydrometer display is arranged on the lower surface of the operation panel, an operation table is fixedly installed on the right side surface of the control box, a mounting plate is fixedly installed on the front side surface of the operation table, a batching box is fixedly installed on the upper surface of the mounting plate, a batching box cover is arranged on the upper surface of the batching box, a hydrometer is arranged on the upper surface of the batching box cover, the liquid level sensor is arranged on the upper surface of the batching box, a spare box is fixedly installed on the upper surface of the mounting plate, a spare box cover is arranged on the upper surface of the spare box, a diluent bin is arranged inside the spare box, a scaling powder bin is arranged inside the spare box, drain pipes are arranged on the outer surfaces of the batching box, the diluent bin and the scaling powder bin, and a second diaphragm pump is arranged on the rear side surface of the diluent bin, a second conduit is arranged at the water outlet of the second diaphragm pump, the end part of the second conduit is communicated with the interior of the batching box, a third diaphragm pump is arranged on the rear side surface of the soldering flux bin, a third conduit is arranged at the water outlet of the third diaphragm pump, the end part of the third conduit is communicated with the interior of the batching box, a reflux box is fixedly arranged on the upper surface of the operating platform, a dipping box is arranged between the two side walls of the reflux box, a first diaphragm pump is arranged on the right side surface of the batching box, a first conduit is arranged at the water outlet of the first diaphragm pump, the end part of the first conduit is communicated with the interior of the dipping box, a collecting box is arranged in the reflux box, filter screens are arranged on the front side surface, the rear side surface and the bottom part of the collecting box, the collecting box is arranged on the lower side of the dipping box, a limiting component is arranged in the side wall of the reflux box, and a reflux pipe is arranged on the side surface of the reflux box, and the end part of the backflow pipe is communicated with the inside of the batching box, and the outer surface of the backflow box is sleeved with a sizing box cover.

By the above scheme, it is visible, through proportioning bins and the setting of being stained with the magazine, can supply liquid in being stained with the magazine, use when convenient welding, through setting up the diluent storehouse, can dilute for the scaling powder when scaling powder proportion risees, through setting up the scaling powder storehouse, can be when the scaling powder liquid level is less than the lower limit automatic supplementary scaling powder, avoid artifical supplementary, the operating efficiency is improved, setting through backflow box and back flow, can realize the purpose of scaling powder circulation backward flow, make being stained with in the magazine the scaling powder and be in full liquid level state all the time, thereby facilitate the welding and use, collect the setting of box, can filter and collect the impurity in the scaling powder, avoid impurity to block up the pipeline, through setting up spacing subassembly, prevent to collect the box and constantly brush and remove down by the scaling powder, cause the mesh that the scaling powder filters the inefficacy.

In the embodiment, the limiting assembly comprises a mounting groove arranged in the side wall of the reflux box, a round rod is inserted into the mounting groove, a side groove is arranged on the side surface of the mounting groove and extends to the inner wall of the reflux box, a limiting plate is fixedly mounted on the outer surface of the round rod and penetrates through the side groove to extend into the reflux box, a spring is fixedly mounted at the bottom of the mounting groove, and the end part of the spring is fixedly connected with the lower surface of the round rod;

it can be seen by above-mentioned scheme that, the limiting plate can keep off the leading flank at the collection box, restricts the collection box, prevents that the collection box from taking place to remove, and the elasticity of spring can exert decurrent power to the round bar for the spacing effect of limiting plate is more stable.

In this embodiment, two sets of fixed sleeves are sleeved on the outer surface of the first conduit, the outer surfaces of the two sets of fixed sleeves are fixedly connected with the upper surface of the operating table, two sets of fixed sleeve rods are sleeved on the outer surface of the return pipe, and the bottoms of the two sets of fixed sleeve rods are fixedly connected with the upper surface of the operating table;

according to the scheme, the first guide pipe and the return pipe can be fixed in position through the arrangement of the fixed sleeve ring and the fixed sleeve rod, and the first guide pipe and the return pipe are prevented from being loosened due to mistaken touch in operation.

In the embodiment, the upper surface of the sticky material box cover is provided with the lifting handle, and the outer surface of the lifting handle is provided with the rubber pad;

according to the scheme, the rubber pad has certain elasticity, the comfort of contacting with a palm is increased, and the rubber pad has a certain anti-skidding effect and can avoid the phenomenon of skidding.

In the embodiment, the size of the dipping box is smaller than that of the reflux box, and the top of the dipping box is higher than that of the reflux box;

according to the scheme, the size of the dipping box is smaller than that of the backflow box, so that the fluxing agent in the dipping box flows into the backflow box when overflowing, and the top of the dipping box is higher than that of the backflow box, so that the workpiece can be conveniently used when being dipped with the fluxing agent.

In the embodiment, the volume of the batching box is 5L, and the volume of the diluent bin and the volume of the soldering flux bin are both 2L;

according to the scheme, when the soldering flux is used every time, only a thin layer of the soldering flux is covered on the outer surface of a workpiece, so that the capacity of the batching box is set to be 5L, and the capacities of the diluent bin and the soldering flux bin are set to be 2L, so that the soldering flux can be used normally.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a scaling powder of first diaphragm pump inside with the batching box is continuously carried to be stained with in the magazine and is used when supplying the welding, when the scaling powder of the inside of the magazine increases and overflows, can fall into to the inside of backward flow box, and flow into the batching box inside again through the water conservancy diversion effect of back flow, realize circulating and can keep the scaling powder of being stained with in the magazine to be full liquid level all the time, and when level sensor detects that the inside scaling powder liquid level of batching box is less than the liquid level lower limit, can trigger the work of third diaphragm pump and input scaling powder to the batching box, thereby realize the purpose of automatic filling scaling powder, facilitate the use, and then improve work efficiency;

2. the utility model discloses a setting of hydrometer can last to detect the scaling powder proportion of batching incasement portion, and when detecting the proportion and rise, the second diaphragm pump starts and through the inside diluent of carrying of second pipe toward the batching incasement portion, makes the scaling powder concentration of batching incasement portion reduce to can the purpose of automatically regulated scaling powder concentration, improve welding quality.

3. Welding workpiece is being stained with when getting the scaling powder through being stained with the magazine, can fall into the impurity of surface and be stained with in the magazine to inside the backward flow inflow circulation system along with the scaling powder, cause the pipeline to block up, can filter the scaling powder of being stained with overflow department in the magazine through the setting of collecting the box, collect impurity, avoid impurity to block up the pipeline, and can fix the collection box through setting up of spacing subassembly, prevent to collect the box and constantly washed the removal down by the scaling powder, cause the mesh of filtering failure.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic view of a partial cross-sectional structure of the present invention;

FIG. 3 is a schematic view of the structure of the mounting plate according to the present invention;

FIG. 4 is a schematic view of the structure of the middle reflow box of the present invention;

fig. 5 is a schematic structural view of the middle limiting component of the present invention.

In the figure: 100. a control box; 101. an operation panel; 102. a hydrometer display; 103. an operation table; 104. mounting a plate; 200. a batching box; 201. a batching box cover; 202. a hydrometer; 203. a liquid level sensor; 204. a first diaphragm pump; 205. a first conduit; 300. preparing a material box; 301. preparing a box cover; 302. a diluent bin; 303. a soldering flux bin; 304. a second diaphragm pump; 305. a second conduit; 306. a third diaphragm pump; 307. a third conduit; 400. a drain pipe; 500. a return flow box; 501. a dipping box; 502. a collection box; 503. a return pipe; 504. a material sticking box cover; 600. a limiting component; 601. mounting grooves; 602. a round bar; 603. a side groove; 604. a limiting plate; 605. a spring; 700. a fixed collar; 701. and fixing the loop bar.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides an embodiment:

a scaling powder liquid supply machine comprises a control box 100, a hydrometer 202 and a liquid level sensor 203, wherein an operation panel 101 is fixedly installed on the right side surface of the control box 100 close to the top, a hydrometer display 102 is arranged on the lower surface of the operation panel 101, an operation table 103 is fixedly installed on the right side surface of the control box 100, an installation plate 104 is fixedly installed on the front side surface of the operation table 103, a batching box 200 is fixedly installed on the upper surface of the installation plate 104, a batching box cover 201 is arranged on the upper surface of the batching box 200, the hydrometer 202 is arranged on the upper surface of the batching box cover 201, the liquid level sensor 203 is arranged on the upper surface of the batching box cover 201, a stock box 300 is fixedly installed on the upper surface of the installation plate 104, a stock box cover 301 is arranged on the upper surface of the stock box 300, a diluent bin 302 is arranged inside the stock box 300, a scaling powder bin 303 is arranged inside the stock box 300, and drain pipes 400 are arranged on the outer surfaces of the batching box 200, the diluent bin 302 and the scaling powder bin 303, a second diaphragm pump 304 is arranged on the rear side surface of the diluent bin 302, a second conduit 305 is arranged at the water outlet of the second diaphragm pump 304, the end part of the second conduit 305 is communicated with the inside of the batching box 200, a third diaphragm pump 306 is arranged on the rear side surface of the soldering flux bin 303, a third conduit 307 is arranged at the water outlet of the third diaphragm pump 306, the end part of the third conduit 307 is communicated with the inside of the batching box 200, a reflux box 500 is fixedly arranged on the upper surface of the operating platform 103, a staining box 501 is arranged between two side walls of the reflux box 500, a first diaphragm pump 204 is arranged on the right side surface of the batching box 200, a first conduit 205 is arranged at the water outlet of the first diaphragm pump 204, the end part of the first conduit 205 is communicated with the inside of the staining box 501, a collecting box 502 is arranged inside the reflux box 500, and filter screens are arranged on the front side surface, the rear side surface, the front side surface and the bottom of the collecting box 502, the collecting box 502 is arranged at the lower side of the dipping box 501, the limiting component 600 is arranged in the side wall of the backflow box 500, the backflow pipe 503 is arranged on the side surface of the backflow box 500, the end part of the backflow pipe 503 is communicated with the inside of the batching box 200, and the outer surface of the backflow box 500 is sleeved with a sticky box cover 504;

specifically, the limiting assembly 600 includes a mounting groove 601 formed in a side wall of the reflow box 500, a round bar 602 is inserted into the mounting groove 601, a side groove 603 is formed in a side surface of the mounting groove 601, the side groove 603 extends to an inner wall of the reflow box 500, a limiting plate 604 is fixedly mounted on an outer surface of the round bar 602, the limiting plate 604 penetrates through the side groove 603 and extends to the inside of the reflow box 500, a spring 605 is fixedly mounted at the bottom of the mounting groove 601, an end of the spring 605 is fixedly connected with a lower surface of the round bar 602, and the limiting plate 604 can be blocked at a front side surface of the collection box 502 to limit the collection box 502 and prevent the collection box 502 from moving;

specifically, two groups of fixed sleeves 700 are sleeved on the outer surface of the first guide pipe 205, the outer surfaces of the two groups of fixed sleeves 700 are fixedly connected with the upper surface of the operating platform 103, two groups of fixed sleeve rods 701 are sleeved on the outer surface of the return pipe 503, and the bottoms of the two groups of fixed sleeve rods 701 are fixedly connected with the upper surface of the operating platform 103, so that the first guide pipe 205 and the return pipe 503 can be fixed in position, and the first guide pipe 205 and the return pipe 503 are prevented from being loosened due to mistaken touch in operation;

specifically, the upper surface of the sizing box cover 504 is provided with a lifting handle, and the outer surface of the lifting handle is provided with a rubber pad, so that the comfort of contacting with a palm can be increased, and the phenomenon of slippery hands can be avoided;

specifically, the size of the material dipping box 501 is smaller than that of the reflux box 500, the top of the material dipping box 501 is higher than that of the reflux box 500, and the size of the material dipping box 501 is smaller than that of the reflux box 500, so that the fluxing agent in the material dipping box 501 flows into the interior of the reflux box 500 when overflowing, and the top of the material dipping box 501 is higher than that of the reflux box 500, so that the soldering agent can be conveniently used when a workpiece is dipped in the soldering agent;

specifically, the capacity of the dispensing box 200 is 5L, the capacities of the diluent bin 302 and the soldering flux bin 303 are both 2L, the capacity of the dispensing box 200 is 5L, and the capacities of the diluent bin 302 and the soldering flux bin 303 are both 2L, so that normal welding can be performed.

The inside of control box 100 is provided with the PLC controller in this device, when hydrometer 202 detects the increase of scaling powder concentration and shows through hydrometer display 102, signals give the PLC controller, PLC controller control second diaphragm pump 304 works 10 seconds and stops 60 seconds and wait for hydrometer 202 monitoring signal, the proportion of adjustment scaling powder, third diaphragm pump 306 work when level sensor 203 detects the interior fluxing agent of batching box 200 and is less than the liquid level lower limit, third diaphragm pump 306 stop work when the interior fluxing agent of batching box 200 reaches the liquid level upper limit, can supplement the scaling powder automatically.

The working principle is as follows: the device is characterized in that 5L of soldering flux is added into a proportioning box 200 before use, 2L of diluent is added into a diluent bin 302, 2L of soldering flux is added into a soldering flux bin 303, then a first diaphragm pump 204 is started to convey the soldering flux in the proportioning box 200 into a dipping box 501 through a first guide pipe 205 for dipping a welding workpiece, when the liquid level of the soldering flux in the dipping box 501 rises, the soldering flux overflows from the top of the dipping box 501 and flows into a backflow box 500, and flows into the proportioning box 200 again through a backflow pipe 503 to achieve circulation, and the soldering flux in the dipping box 501 can be kept at a full liquid level all the time, so that the soldering workpiece is convenient to weld and use, when a liquid level sensor 203 detects that the liquid level of the soldering flux in the proportioning box 200 is lower than the liquid level, a third diaphragm pump 306 is triggered to work, and the soldering flux in the proportioning box 303 is input into the proportioning box 200, when the proportion meter 202 detects that the proportion of the soldering flux rises and is displayed by the proportion meter display 102, the second diaphragm pump 304 is controlled to work for 10 seconds through the PLC controller to stop for 60 seconds to wait for a monitoring signal of the proportion meter 202, the proportion of the soldering flux is adjusted, the welding quality is improved, when a welding workpiece is stained with the soldering flux through the staining box 501, impurities on the surface can fall into the staining box 501 and overflow into the collecting box 502, the impurities can be filtered and collected, pipelines are prevented from being blocked by the impurities, when the collecting box 502 is cleaned, the round rod 602 can be lifted upwards, the round rod 602 drives the limiting plate 604 to move upwards and move to the upper side of the collecting box 502, and at the moment, the collecting box 502 can be pulled out from the lower side of the staining box 501 and cleaned.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. A scaling powder liquid feeder comprises a control box (100), a specific gravity meter (202) and a liquid level sensor (203), and is characterized in that: the right flank of control box (100) is close to top position fixed mounting and has operating panel (101), the lower surface of operating panel (101) is provided with hydrometer display (102), the right flank fixed mounting of control box (100) has operation panel (103), the leading flank fixed mounting of operation panel (103) has mounting panel (104), the last fixed surface of mounting panel (104) installs batching box (200), the upper surface of batching box (200) is provided with batching case lid (201), the upper surface of batching case lid (201) is provided with hydrometer (202), the upper surface of batching case lid (201) is provided with level sensor (203), the last fixed surface of mounting panel (104) installs preparation box (300), the upper surface of preparation box (300) is provided with feed preparation case lid (301), the inside of preparation box (300) is provided with dilutent liquid storehouse (302), the inside of preparation box (300) is provided with scaling powder storehouse (303), the surface of batching box (200), scaling powder storehouse (302) and diluting storehouse (305) all is provided with diaphragm pump (304), the surface of diluting liquid storehouse (302) is provided with the diaphragm pump (304) each other, the pipe of second side is provided with the pipe (304) and the pipe intercommunication, the trailing flank of scaling powder storehouse (303) is provided with third diaphragm pump (306), the delivery port of third diaphragm pump (306) is provided with third pipe (307), and the tip of third pipe (307) and the inside of batching box (200) communicate each other, fixed surface installs backflow box (500) on the delivery port of operation panel (103), be provided with between the both sides wall of backflow box (500) and be stained with magazine (501), the right flank of batching box (200) is provided with first diaphragm pump (204), the delivery port of first diaphragm pump (204) is provided with first pipe (205), and the tip of first pipe (205) and the inside of being stained with magazine (501) communicate each other, the inside of backflow box (500) is provided with collection box (502), and the front and back both sides face and the bottom of collecting box (502) all are provided with the filter screen to collect box (502) and set up the downside that is stained with magazine (501) in, be provided with spacing subassembly (600) in the lateral wall of backflow box (500), the backflow box (500) side surface is provided with the tip (503) and the tip of batching box (200) and the outside surface communicates each other of backflow box (500).

2. The flux liquid supply machine of claim 1, wherein: spacing subassembly (600) is including offering mounting groove (601) in reflux box (500) lateral wall, the inside of mounting groove (601) is inserted and is equipped with round bar (602), side groove (603) have been seted up to the side surface of mounting groove (601), and side groove (603) extend to the inner wall of reflux box (500), the fixed surface of round bar (602) installs limiting plate (604), and limiting plate (604) pass side groove (603) and extend to the inside of reflux box (500), the bottom fixed mounting of mounting groove (601) has spring (605), and the tip of spring (605) and the lower fixed surface of round bar (602) are connected.

3. The flux liquid supply machine of claim 1, wherein: the outer surface of the first guide pipe (205) is sleeved with two groups of fixing sleeve rings (700), the outer surfaces of the two groups of fixing sleeve rings (700) are fixedly connected with the upper surface of the operating platform (103), the outer surface of the return pipe (503) is sleeved with two groups of fixing sleeve rods (701), and the bottoms of the two groups of fixing sleeve rods (701) are fixedly connected with the upper surface of the operating platform (103).

4. The flux liquid supply machine of claim 1, wherein: the upper surface of the sticky material box cover (504) is provided with a lifting handle, and the outer surface of the lifting handle is provided with anti-skidding lines.

5. The flux liquid supply machine of claim 1, wherein: the size of the dipping box (501) is smaller than that of the reflux box (500), and the top of the dipping box (501) is higher than that of the reflux box (500).

6. The flux liquid feeder of claim 1, wherein: the volume of batching box (200) is 5L, the volume of diluent storehouse (302) and scaling powder storehouse (303) is 2L.

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