CN216838182U

CN216838182U - Phosphating device

Info

Publication number: CN216838182U
Application number: CN202123415798.0U
Authority: CN
Inventors: 袁建民
Original assignee: Jiaxing Xinda Metal Co ltd
Current assignee: Jiaxing Xinda Metal Co ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-06-28
Anticipated expiration: 2031-12-31

Abstract

The utility model discloses a phosphating treatment device, including bonderizing groove, first liquid outlet, first inlet, reel mechanism, first cam pump, centrifuge, bonderizing sediment collecting vat, bonderizing liquid collecting vat, second liquid outlet, second inlet, second cam pump, be equipped with two reel mechanisms that suit in the bonderizing groove, a reel mechanism is established at bonderizing groove left end, and another reel mechanism is established at bonderizing groove right-hand member, and bonderizing tank bottom end is equipped with first liquid outlet, and bonderizing groove top is equipped with first inlet, and bonderizing groove right side is equipped with first cam pump, and first cam pump feed end links to each other with first liquid outlet adaptation, and first cam pump right side is equipped with centrifuge, and first cam pump discharge end links to each other with centrifuge feed end adaptation. The utility model discloses a set up first cam pump, a cam pump cooperation centrifuge.

Description

Phosphating device

[ technical field ] A method for producing a semiconductor device

The utility model relates to a technical field of bonderizing device, especially a bonderizing device's technical field.

[ background of the invention ]

The metal wire needs to be phosphorized before being drawn, but the currently used phosphorization process has the following problems: overflow water results in large amounts of waste water being discharged; too much sediment; the existing phosphating device has unsatisfactory phosphating effect, large occupied space and insufficient adaptability to the later drawing process, and can not meet the requirement of later drawing speed increase.

[ Utility model ] content

The utility model aims at solving the problem among the prior art, provide a phosphating treatment device, can make bonderizing sediment, phosphating solution separation, make phosphating solution can recycle, reduce wastewater discharge, reduce sediment volume, and phosphating device area is little.

In order to achieve the above purpose, the utility model provides a phosphating device, which comprises a phosphating tank, a first liquid outlet, a first liquid inlet, a winding drum mechanism, a first cam pump, a centrifugal separator, a phosphating slag collecting tank, a phosphating liquid collecting tank, a second liquid outlet, a second liquid inlet and a second cam pump, wherein the phosphating tank is internally provided with two winding drum mechanisms which are adaptive to each other, one winding drum mechanism is arranged at the left end of the phosphating tank, the other winding drum mechanism is arranged at the right end of the phosphating tank, the bottom end of the phosphating tank is provided with the first liquid outlet, the top end of the phosphating tank is provided with the first liquid inlet, the right side of the phosphating tank is provided with the first cam pump, the feeding end of the first cam pump is adaptively connected with the first liquid outlet, the right side of the first cam pump is provided with the centrifugal separator, the discharging end of the first cam pump is adaptively connected with the feeding end of the centrifugal separator, the side of the centrifugal separator is provided with phosphating slag, the solid discharging end of the centrifugal separator is adaptively connected with the phosphating slag collecting tank, a phosphating liquid collecting tank is arranged under the centrifugal separator, a second liquid inlet is formed in the top end of the phosphating liquid collecting tank, the second liquid inlet is connected with a liquid discharging end of the centrifugal separator in a matching mode, a second liquid outlet is formed in the bottom end of the phosphating liquid collecting tank, a second cam pump in a matching mode is connected between the second liquid outlet and the first liquid inlet, a feeding end of the second cam pump is connected with the second liquid outlet in a matching mode, and a discharging end of the second cam pump is connected with the first liquid inlet in a matching mode.

Preferably, a phosphating solution water level measuring device and a phosphating solution concentration measuring device which are suitable are arranged in the phosphating tank.

Preferably, the winding drum mechanism comprises a winding drum, a first rotating rod, a first gear, a first circular plate, a first bearing, a first vertical plate, a first blind hole, a first through hole, a second circular plate, a second bearing, a second vertical plate, a second blind hole, a second through hole, a supporting plate, an electric control slide rail, an electric control slide block, a motor rotating rod and a second gear, wherein the first vertical plate is arranged at the upper end of the front end surface of the rear wall of the phosphating tank, the first blind hole is vertically and downwardly arranged on the upper end surface of the first vertical plate, the first through hole is arranged at the front end of the inner wall of the first blind hole, the first through hole extends forwards, the upper end of the first through hole penetrates through the upper end surface of the first vertical plate, the second vertical plate is arranged at the upper end of the rear end surface of the front wall of the phosphating tank, the second blind hole is vertically and downwardly arranged at the upper end of the inner wall of the second blind hole, the second through hole extends backwards, the upper end of the first vertical plate is arranged at the upper end of the second through hole, the reel comprises a first rotating rod, a first gear, a first circular plate, a first bearing, a second circular plate and a second bearing, wherein the first rotating rod is provided with the first gear, the first circular plate, the first bearing, the second circular plate and the second bearing which are coaxial, the front and back directions of the first rotating rod are horizontally and linearly arranged, the rearmost end of the first rotating rod is provided with the first bearing, the lower end of the first bearing presses the bottom of a first blind hole, the first rotating rod at the front end of the first bearing penetrates through the first through hole, the foremost end of the first rotating rod is provided with the second bearing, the lower end of the second bearing presses the second blind hole, the first rotating rod at the rear end of the second bearing penetrates through the second through hole, the first circular plate and the second circular plate are arranged between the first bearing and the second bearing, the first circular plate is close to the first bearing, the first gear is arranged between the first circular plate and the first bearing, the second circular plate is close to the second bearing, the upper end surface of the rear groove wall of the phosphating groove is provided with a supporting plate, the supporting plate is provided with an electric control slide rail which is horizontally and linearly arranged in the left and right direction, the upper end of the electric control slide rail is provided with a corresponding electric control slide block, the upper end surface of the electric control slide block is provided with a motor, the right end of the motor is provided with a motor rotating rod, the right end of the motor rotating rod is provided with a second gear, and the second gear is meshed with the first gear.

Preferably, the horizontal height of the upper end surfaces of the first vertical plate and the second vertical plate is not lower than that of the upper end surface of the phosphating tank.

Preferably, the motor rotating rod is arranged above the upper end face of the phosphating tank, and the vertical height from the meshing node of the second gear and the first gear to the top end of the first gear is smaller than the radius of the first gear.

Preferably, a gap exists between the first circular plate and the first gear, a plurality of third through holes are formed in the edge of the first circular plate, the third through holes are evenly distributed in a circumferential shape by taking the axis of the first circular plate as the circle center, a plurality of fourth through holes are formed in the edge of the second circular plate, the fourth through holes are evenly distributed in a circumferential shape by taking the axis of the second circular plate as the circle center, and the first circular plate and the second circular plate are in parallel symmetry.

The utility model has the advantages that: the utility model discloses a through setting up first cam pump, first cam pump cooperation centrifugal separator, carry out online separation to the mixture after the bonderizing, make the bonderizing liquid backward flow after the separation, centrifugal separator sediment and liquid are fully separated, promote the rate of utilization of bonderizing liquid; a winding drum mechanism is arranged in the phosphating tank, so that the length of the phosphating tank is shortened; phosphating solution water level measuring device, phosphating solution concentration measuring device can monitor phosphating solution water level and concentration, make the operator can in time increase phosphating solution water yield and concentration, ensure that the effect that phosphating solution can be the biggest effect is on the wire rod.

The features and advantages of the present invention will be described in detail by embodiments with reference to the accompanying drawings.

[ description of the drawings ]

FIG. 1 is a front view of a phosphating device according to the invention;

FIG. 2 is a schematic view of a left-side sectional structure of a phosphating device of the present invention.

[ detailed description ] embodiments

Referring to fig. 1 and 2, the utility model relates to a phosphating device, which comprises a phosphating tank 1, a first liquid outlet 11, a first liquid inlet 12, a reel mechanism 2, a first cam pump 31, a centrifugal separator 4, a phosphating slag collecting tank 41, a phosphating liquid collecting tank 42, a second liquid outlet 421, a second liquid inlet 422 and a second cam pump 32, wherein two reel mechanisms 2 are arranged in the phosphating tank 1 in a matching way, one reel mechanism 2 is arranged at the left end of the phosphating tank 1, the other reel mechanism 2 is arranged at the right end of the phosphating tank 1, the first liquid outlet 11 is arranged at the bottom end of the phosphating tank 1, the first liquid inlet 12 is arranged at the top end of the phosphating tank 1, the first cam pump 31 is arranged at the right side of the phosphating tank 1, the feeding end of the first cam pump 31 is adaptively connected with the first liquid outlet 11, the centrifugal separator 4 is arranged at the right side of the first cam pump 31, the discharging end of the first cam pump 31 is adaptively connected with the feeding end of the centrifugal separator 4, a phosphating slag collecting tank 41 is arranged on the side of the centrifugal separator 4, the solid discharging end of the centrifugal separator 4 is adaptively connected with the phosphating slag collecting tank 41, a phosphating liquid collecting tank 42 is arranged under the centrifugal separator 4, a second liquid inlet 422 is arranged at the top end of the phosphating liquid collecting tank 42, the second liquid inlet 422 is adaptively connected with the liquid discharging end of the centrifugal separator 4, a second liquid outlet 421 is arranged at the bottom end of the phosphating liquid collecting tank 42, a second cam pump 32 which is adaptive to the second liquid outlet 421 is connected between the second liquid outlet 421 and the first liquid inlet 12, the feeding end of the second cam pump 32 is adaptively connected with the second liquid outlet 421, and the discharging end of the second cam pump 32 is adaptively connected with the first liquid inlet 12.

Wherein, be equipped with compatible bonderizing liquid water level measurement device 13, bonderizing liquid concentration measurement device 14 in bonderizing groove 1.

Wherein, the winding drum mechanism 2 comprises a winding drum 200, a first rotating rod 21, a first gear 211, a first circular plate 212, a first bearing 2101, a first vertical plate 22, a first blind hole 2201, a first through hole 2202, a second circular plate 213, a second bearing 2102, a second vertical plate 23, a second blind hole 2301, a second through hole 2302, a supporting plate 24, an electric control slide rail 25, an electric control slide block 251, a motor 26, a motor rotating rod 261 and a second gear 262, the upper end of the front end surface of the rear groove wall of the phosphating groove 1 is provided with the first vertical plate 22, the upper end surface of the first vertical plate 22 is provided with the first blind hole 2201 which is vertically arranged downwards, the front end of the inner wall of the first blind hole 2201 is provided with the first through hole 2202, the upper end of the first through hole 2202 extends forwards, the upper end of the first through hole 2202 penetrates through the upper end surface of the first vertical plate 22, the upper end of the rear end surface of the front groove wall of the phosphating groove 1 is provided with the second vertical plate 23, the upper end surface of the second vertical plate 23 is provided with the second blind hole 2301, the upper end surface of the second vertical plate 23 is provided with the second through hole 2302, the second through hole 2302 extends backwards, the upper end of the second through hole 2302 penetrates through the upper end surface of the first vertical plate 22, the winding drum 200 comprises a first rotating rod 21, a first gear 211, a first circular plate 212, a first bearing 2101, a second circular plate 213 and a second bearing 2102, the first rotating rod 21 is provided with the first gear 211, the first circular plate 212, the first bearing 2101, the second circular plate 213 and the second bearing 2102 which are coaxial, the first rotating rod 21 is horizontally and linearly arranged in the front-back direction, the rearmost end of the first rotating rod 21 is provided with the first bearing 2101, the lower end of the first bearing 2101 presses the bottom of the first blind hole 2201, the first rotating rod 21 at the front end of the first bearing 2101 penetrates through the first through hole 2202, the foremost end of the first rotating rod 21 is provided with the second bearing 2102, the lower end of the second bearing 2102 presses the second blind hole 2301, the first rotating rod 21 at the rear end of the second bearing 2102 penetrates through the second through hole 2302, the first circular plate 212 and the second circular plate 213 are arranged between the first bearing 2101 and the second bearing 2102, first circular plate 212 is close to first bearing 2101, be equipped with first gear 211 between first circular plate 212, the first bearing 2101, second circular plate 213 is close to second bearing 2102, cell wall rear end face upper end is equipped with layer board 24 behind the bonderizing groove 1, layer board 24 up end is equipped with the automatically controlled slide rail 25 of the horizontal straight line setting of direction about, automatically controlled slide rail 25 upper end is equipped with adaptive automatically controlled slider 251, automatically controlled slider 251 up end is equipped with motor 26, motor 26 right-hand member is equipped with motor bull stick 261, motor bull stick 261 right-hand member is equipped with second gear 262, second gear 262 and first gear 211 mesh.

The horizontal height of the upper end surfaces of the first vertical plate 22 and the second vertical plate 23 is not lower than that of the upper end surface of the phosphating tank 1.

Wherein, the motor rotating rod 261 is arranged above the upper end surface of the phosphating tank 1, and the vertical height from the meshing node of the second gear 262 and the first gear 211 to the top end of the first gear 211 is less than the radius of the first gear 211.

A gap is formed between the first circular plate 212 and the first gear 211, a plurality of third through holes 21201 are formed in the edge of the first circular plate 212, the plurality of third through holes 21201 are circumferentially and uniformly distributed around the axis of the first circular plate 212, a plurality of fourth through holes 21301 are formed in the edge of the second circular plate 213, the plurality of fourth through holes 21301 are circumferentially and uniformly distributed around the axis of the second circular plate 213, and the first circular plate 212 and the second circular plate 213 are in parallel symmetry.

The utility model discloses the working process:

the utility model relates to a phosphating treatment device is in the course of the work, the filling of bonderizing liquid in bonderizing groove 1, first gear 211 is kept away from to second gear 262, utilize elevating gear to hook third through hole 21201, fourth through hole 21301 and rise two reel 200 through the hook, roll up a plurality of rings of metal wire rods with the first bull stick 21 of a reel 200, metal wire rod is located between first plectane 212, second plectane 213, then fix the end of a thread of metal wire rod circle on the first bull stick 21 of another reel 200, then two reel 200 reset, second gear 262 is close to first gear 211, second gear 262 meshes with first gear 211, start motor 26, the reel 200 unwrapping wire that the cover has the metal wire rod circle, another reel 200 receipts line, make metal wire rod fully submerge in bonderizing liquid, meanwhile, first cam pump 31 starts to transport bonderizing liquid, the bonderizing sediment mixture to centrifuge 4, centrifugal separator 4 separates out phosphating solution, the phosphating sediment in phosphating solution, the phosphating sediment mixture, and the phosphating sediment is collected by phosphating sediment collecting vat 41, and phosphating solution is collected by phosphating solution collecting vat 42, and phosphating solution of phosphating solution collecting vat 42 flows back to in the phosphating tank 1 through second liquid outlet 421, first cam pump 31, first inlet 12 in proper order.

The utility model discloses, through setting up first cam pump 31, first cam pump 31 cooperation centrifuge 4, carry out on-line separation to the mixture after the bonderizing, make the bonderizing liquid backward flow after the separation, 4 sediment of centrifuge and liquid are fully separated, promote the rate of utilization of bonderizing liquid; a winding drum mechanism 2 is arranged in the phosphating tank 1, so that the length of the phosphating tank is shortened; phosphating solution water level measuring device 13, phosphating solution concentration measuring device 14 can monitor phosphating solution water level and concentration, make the operator can in time increase phosphating solution water yield and concentration, ensure that the effect that phosphating solution can the biggest effect is on the wire rod.

The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.

Claims

1. A phosphating device is characterized in that: comprises a phosphating tank (1), a first liquid outlet (11), a first liquid inlet (12), a reel mechanism (2), a first cam pump (31), a centrifugal separator (4), a phosphating slag collecting tank (41), a phosphating liquid collecting tank (42), a second liquid outlet (421), a second liquid inlet (422) and a second cam pump (32), wherein two reel mechanisms (2) which are matched with each other are arranged in the phosphating tank (1), one reel mechanism (2) is arranged at the left end of the phosphating tank (1), the other reel mechanism (2) is arranged at the right end of the phosphating tank (1), the first liquid outlet (11) is arranged at the bottom end of the phosphating tank (1), the first liquid inlet (12) is arranged at the top end of the phosphating tank (1), the first cam pump (31) is arranged at the right side of the phosphating tank (1), the feeding end of the first cam pump (31) is matched and connected with the first liquid outlet (11), the centrifugal separator (4) is arranged at the right side of the first cam pump (31), the discharge end of the first cam pump (31) is adaptively connected with the feed end of the centrifugal separator (4), a phosphorization residue collecting tank (41) is arranged on the side of the centrifugal separator (4), the solid discharge end of the centrifugal separator (4) is adaptively connected with the phosphorization residue collecting tank (41), a phosphorization liquid collecting tank (42) is arranged under the centrifugal separator (4), a second liquid inlet (422) is arranged at the top end of the phosphorization liquid collecting tank (42), the second liquid inlet (422) is adaptively connected with the liquid discharge end of the centrifugal separator (4), a second liquid outlet (421) and a second liquid outlet (421) are arranged at the bottom end of the phosphorization liquid collecting tank (42), a second cam pump (32) is correspondingly connected between the first liquid inlet (12), the feeding end of the second cam pump (32) is correspondingly connected with the second liquid outlet (421), and the discharging end of the second cam pump (32) is correspondingly connected with the first liquid inlet (12).

2. A phosphating apparatus according to claim 1, characterized in that: and a phosphating solution level measuring device (13) and a phosphating solution concentration measuring device (14) which are matched with each other are arranged in the phosphating tank (1).

3. A phosphating apparatus according to claim 1, characterized in that: the winding drum mechanism (2) comprises a winding drum (200), a first rotating rod (21), a first gear (211), a first circular plate (212), a first bearing (2101), a first vertical plate (22), a first blind hole (2201), a first through hole (2202), a second circular plate (213), a second bearing (2102), a second vertical plate (23), a second blind hole (2301), a second through hole (2302), a supporting plate (24), an electric control slide rail (25), an electric control slide block (251), a motor (26), a motor rotating rod (261) and a second gear (262), wherein the first vertical plate (22) is arranged at the upper end of the front end face of the rear groove wall of the phosphating groove (1), the first blind hole (2201) is vertically and downwards arranged at the upper end face of the first vertical plate (22), the first through hole (2202) is arranged at the front end of the inner wall of the first blind hole (2201), the first through hole (2202) extends forwards, and the upper end of the first through hole (2202) penetrates through the upper end of the first vertical plate (22), the upper end of the rear end face of the front groove wall of the phosphating groove (1) is provided with a second vertical plate (23), the upper end face of the second vertical plate (23) is provided with a second blind hole (2301) which is vertically and downwardly arranged, the rear end of the inner wall of the second blind hole (2301) is provided with a second through hole (2302), the second through hole (2302) extends backwards, the upper end of the second through hole (2302) penetrates through the upper end face of the first vertical plate (22), the winding drum (200) comprises a first rotating rod (21), a first gear (211), a first circular plate (212), a first bearing (2101), a second bearing (2102), the first rotating rod (21) is provided with a first gear (211), the first circular plate (212), the first bearing (2101), the second circular plate (213) and the second bearing (2102) which are coaxial, the front and back direction of the first rotating rod (21) is horizontally and linearly arranged, the rearmost end of the first rotating rod (21) is provided with the first bearing (2101), the lower end of the first bearing (2201) presses the bottom of the first blind hole, a first rotating rod (21) at the front end of a first bearing (2101) penetrates through a first through hole (2202), a second bearing (2102) is arranged at the foremost end of the first rotating rod (21), a second blind hole (2301) is pressed by the lower end of the second bearing (2102), the first rotating rod (21) at the rear end of the second bearing (2102) penetrates through a second through hole (2302), a first circular plate (212) and a second circular plate (213) are arranged between the first bearing (2101) and the second bearing (2102), the first circular plate (212) is close to the first bearing (2101), a first gear (211) is arranged between the first circular plate (212) and the first bearing (2101), the second circular plate (213) is close to the second bearing (2102), a supporting plate (24) is arranged at the upper end of the rear groove wall of a phosphating groove (1), an electric control sliding rail (25) which is linearly arranged horizontally in the left-right direction is arranged on the upper end face of the supporting plate (24), and an electric control sliding block (251) which is adapted to the upper end of the electric control sliding rail (25), the upper end face of the electric control sliding block (251) is provided with a motor (26), the right end of the motor (26) is provided with a motor rotating rod (261), the right end of the motor rotating rod (261) is provided with a second gear (262), and the second gear (262) is meshed with the first gear (211).

4. A phosphating apparatus according to claim 3, characterized in that: the horizontal height of the upper end surfaces of the first vertical plate (22) and the second vertical plate (23) is not lower than that of the upper end surface of the phosphating tank (1).

5. A phosphating apparatus according to claim 3, characterized in that: the motor rotating rod (261) is arranged above the upper end face of the phosphating tank (1), and the vertical height from the meshing node of the second gear (262) and the first gear (211) to the top end of the first gear (211) is smaller than the radius of the first gear (211).

6. A phosphating apparatus according to claim 3, characterized in that: a gap exists between the first circular plate (212) and the first gear (211), a plurality of third through holes (2120 01) are formed in the edge of the first circular plate (212), the third through holes (2120 01) are circumferentially and uniformly distributed by taking the axis of the first circular plate (212) as the circle center, a plurality of fourth through holes (21301) are formed in the edge of the second circular plate (213), the fourth through holes (21301) are circumferentially and uniformly distributed by taking the axis of the second circular plate (213) as the circle center, and the first circular plate (212) and the second circular plate (213) are in parallel symmetry.