CN217829890U - Double-concentration mold release agent mixing and proportioning station - Google Patents
Double-concentration mold release agent mixing and proportioning station Download PDFInfo
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- CN217829890U CN217829890U CN202221757701.6U CN202221757701U CN217829890U CN 217829890 U CN217829890 U CN 217829890U CN 202221757701 U CN202221757701 U CN 202221757701U CN 217829890 U CN217829890 U CN 217829890U
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Abstract
The utility model discloses a mixed ratio station of two concentration release agents, including release agent stock solution bucket, the fixed intercommunication of one end and the one end of imbibition pump at release agent stock solution bucket top, the fixed intercommunication of the other end at high concentration transfer water tank top and the one end of pneumatic diaphragm pump, the fixed intercommunication of the other end of check valve and the one end of high concentration storage water tank governing valve, the fixed intercommunication of the other end at release agent stock solution bucket top and the one end of low concentration ratio pump, one side fixed connection of the other end of low concentration ratio liquid proportion governing valve and low concentration transfer water tank, the fixed intercommunication of the other end of play centrifugal pump and the one end of play water surge damping valve, the fixed intercommunication of the middle part of low concentration ratio pump and the one end of the flowmeter of intaking, the utility model discloses can carry out automatic ratio, need not manual regulation, unite two into one with the required gas circuit of spraying and proportioning system, can provide two concentration ratios, ratio concentration has the adjustability, and security is high, and the suitability is more extensive.
Description
Technical Field
The utility model relates to a technical field of release agent ratio specifically is a mixed ratio station of two concentration release agents.
Background
The release agent is a functional substance between the mold and the finished product. The release agent has chemical resistance, is not dissolved when contacting with chemical components (particularly styrene and amines) of different resins, has heat resistance and stress resistance, is not easy to decompose or wear, is adhered to a mold and not transferred to a processed workpiece, does not interfere with paint spraying or other secondary processing operations, greatly improves the using amount of the release agent due to rapid development of processes such as injection molding, extrusion, calendering, mold pressing, lamination and the like, generally adopts a single-concentration proportioning device for the existing release agent, and has the defects of large occupied field space, exposed system components, influenced component service life, traditional manual proportioning, large proportioning concentration error and poor safety.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a two concentration release agent mix ratio stations to current release agent proportioning device that proposes in solving above-mentioned background art is single concentration ratio usually, and the required air supply of spraying robot connects in addition alone, and occupation site space is big, and the system component exposes, influences subassembly life, and the tradition needs manual ratio, and ratio concentration error is big, the poor problem of security.
In order to achieve the above purpose, the utility model provides a following technical scheme: the other end of the top of the high-concentration water storage tank regulating valve is fixedly communicated with one end of the top of the high-concentration water storage tank, the other end of the top of the high-concentration water storage tank is fixedly communicated with one end of a pneumatic diaphragm pump, the other end of the pneumatic diaphragm pump is fixedly communicated with one end of a one-way valve, the other end of the one-way valve is fixedly communicated with one end of a high-concentration water storage tank regulating valve, the other end of the high-concentration water storage tank regulating valve is fixedly communicated with one end of the top of the high-concentration water storage tank, a water tank liquid suction port is formed in the other end of the top of the high-concentration water storage tank, the inside of the water tank liquid suction port is fixedly communicated with a high-concentration proportioning liquid outlet flow meter through a connecting pipe, the other end of the top of the raw mold agent is fixedly communicated with one end of a low-concentration proportioning pump, the other end of the low-concentration proportioning pump is fixedly communicated with one end of the low-concentration proportioning liquid outlet flow meter, and one end of the low-concentration proportioning pump is communicated with one end of the low-concentration proportioning pump.
This device easy operation need not carry out manual regulation, can automatic ratio, can provide two concentration ratios, and the precision of ratio is high, and the security is high.
As an optimal technical scheme of the utility model, the one end that high concentration transfer water tank top is close to proportional control valve is equipped with high concentration transfer water tank floater, the mid-mounting of high concentration transfer water tank has first pneumatic stirring pump, can intensive mixing ratio liquid.
As a preferred technical scheme of the utility model, the mid-mounting of high concentration water tank has the stabiliser, the one end that high concentration water tank top is close to high concentration ratio liquid play water flowmeter is equipped with the relief valve, has improved the security of using.
As an optimal technical scheme of the utility model, the mid-mounting of low concentration transfer water tank has the pneumatic stirring pump of second, the other end fixedly connected with low concentration water tank level gauge of low concentration transfer water tank can measure the liquid position in the low concentration transfer water tank.
As a preferred technical scheme of the utility model, the one end of the flowmeter of intaking still communicates there is the pure water inlet, the other end of the flowmeter of intaking and the fixed intercommunication of the one end of the proportional control valve of intaking, the fixed intercommunication of the one end that the other end of the proportional control valve of intaking and high concentration transfer water tank top are close to pneumatic diaphragm pump can make the pure water mix fully again after adjusting.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses simple structure, convenient to installation is dismantled and is used, can carry out automatic ratio, need not manual regulation, and easy operation unites two into one the required gas circuit of spraying and proportioning system, reduces occuping in place, has improved life, can provide two concentration ratios, and ratio concentration has the adjustability, and ratio concentration is more accurate, and the security is high, and the suitability is more extensive.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the figure: 1. a release agent stock solution barrel; 2. a liquid suction pump; 3. a proportional control valve; 4. a high-concentration transfer water tank floating ball; 5. a first pneumatic mixing pump; 6. a high-concentration transit water tank; 7. a pneumatic diaphragm pump; 8. a one-way valve; 9. a high concentration water storage tank regulating valve; 10. a high-concentration water tank; 11. a liquid suction port of the water tank; 12. a high concentration proportioning liquid outlet flow meter; 13. a safety valve; 14. a voltage stabilizer; 15. a low concentration proportioning liquid outlet flow meter; 16. a water outlet pressure stabilizing valve; 17. a water outlet centrifugal pump; 18. a second pneumatic stirring pump; 19. a low concentration water tank level gauge; 20. a water inlet proportion regulating valve; 21. a low-concentration proportioning liquid proportion regulating valve; 22. a flow meter for stock solution of the release agent; 23. a water inlet flow meter; 24. a low concentration proportioning pump; 25. a purified water inlet; 26. low concentration transfer water tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the utility model provides a mixed proportioning station of dual-concentration mold release agent, which comprises a mold release agent stock solution barrel 1, one end of the top of the mold release agent stock solution barrel 1 is fixedly communicated with one end of a liquid suction pump 2, the other end of the liquid suction pump 2 is fixedly communicated with one end of a mold release agent stock solution flowmeter 22, the other end of the mold release agent stock solution flowmeter 22 is fixedly communicated with one end of a proportional control valve 3, the other end of the proportional control valve 3 is fixedly communicated with one end of the top of a high-concentration transit water tank 6, the other end of the top of the high-concentration transit water tank 6 is fixedly communicated with one end of a pneumatic diaphragm pump 7, the other end of the pneumatic diaphragm pump 7 is fixedly communicated with one end of a check valve 8, the other end of the check valve 8 is fixedly communicated with one end of a high-concentration water storage tank regulating valve 9, the other end of the high-concentration water storage tank regulating valve 9 is fixedly communicated with one end of the top of a high-concentration water tank 10, the other end at the top of the high-concentration water tank 10 is provided with a water tank liquid suction port 11, the inside of the water tank liquid suction port 11 is fixedly communicated with a high-concentration proportioning liquid outlet flow meter 12 through a connecting pipe, the other end at the top of the demolding agent raw liquid barrel 1 is fixedly communicated with one end of a low-concentration proportioning pump 24, the other end of the low-concentration proportioning pump 24 is fixedly communicated with one end of a low-concentration proportioning liquid proportion regulating valve 21, the other end of the low-concentration proportioning liquid proportion regulating valve 21 is fixedly connected with one side of a low-concentration transit water tank 26, one end at the top of the low-concentration transit water tank 26 is fixedly communicated with one end of a water outlet centrifugal pump 17, the other end of the water outlet centrifugal pump 17 is fixedly communicated with one end of a water outlet pressure stabilizing valve 16, the other end of the water outlet pressure stabilizing valve 16 is fixedly communicated with a low-concentration proportioning liquid outlet flow meter 15, and the middle part of the low-concentration proportioning pump 24 is fixedly communicated with one end of a water inlet flow meter 23.
Preferably, the one end that the 6 tops of high concentration transfer water tank are close to ratio control valve 3 is equipped with high concentration transfer water tank floater 4, and the mid-mounting of high concentration transfer water tank 6 has first pneumatic stirring pump 5 for the ratio liquid intensive mixing in the 6 interior high concentration transfer water tanks.
Preferably, a pressure stabilizer 14 is installed in the middle of the high concentration water tank 10, so that the pressure inside the high concentration water tank 10 is in a fixed range, and a safety valve 13 is provided at one end of the top of the high concentration water tank 10, which is close to the high concentration proportioning liquid outlet flow meter 12, for controlling the pressure inside the high concentration water tank 10.
Preferably, the second pneumatic stirring pump 18 is installed in the middle of the low-concentration transit water tank 26, so that the proportioning liquid is fully mixed, and the other end of the low-concentration transit water tank 26 is fixedly connected with the low-concentration water tank level meter 19, so that the liquid position in the low-concentration transit water tank 26 can be conveniently measured.
Preferably, the one end of intake flow meter 23 still communicates there is pure water inlet 25 for carry the pure water, and intake flow meter 23's the other end and the fixed intercommunication of the one end of intaking proportional control valve 20, and intake proportional control valve 20's the other end and the high concentration transfer water tank 6 top are close to the fixed intercommunication of one end of pneumatic diaphragm pump 7, and the pure water of being convenient for carries out abundant mixture in getting into high concentration transfer water tank 6 after adjusting again.
When the high-concentration mixing device is used specifically, a releasing agent stock solution and purified water are mixed in a specific concentration through a low-concentration proportioning pump 24, the releasing agent stock solution enters a low-concentration transfer water tank 26 from a low-concentration proportioning liquid proportion regulating valve 21, proportioning liquid is fully mixed through a second pneumatic stirring pump 18, high-pressure output is performed through a water outlet centrifugal pump 17, the high-concentration proportioning liquid firstly absorbs the releasing agent stock solution through a liquid suction pump 2, the proportion of a releasing agent meter is regulated through a releasing agent stock solution flowmeter 22 and a proportion regulating valve 3, the purified water regulates the proportion of water through a purified water inlet 25 through a water inlet flowmeter 23 and a water inlet proportion regulating valve 20, then the purified water enters a high-concentration transfer water tank 6 to be fully mixed and proportioned, the proportioning liquid is output through a pneumatic diaphragm pump 7 and flows into a high-concentration water tank 10 and then is output, a check valve 8 and a high-concentration water storage tank regulating valve 9 are connected between the pneumatic diaphragm pump 7 and the high-concentration water tank 10, the pipeline is guaranteed not to return, the output pressure of the high-concentration proportioning liquid is constant, and finally the flow is guaranteed through a high-concentration proportioning liquid outlet flowmeter 12.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (5)
1. The utility model provides a two concentration release agent mix proportion stations, includes release agent stoste bucket (1), its characterized in that: one end of the top of the demolding agent stock solution barrel (1) is fixedly communicated with one end of a liquid suction pump (2), the other end of the liquid suction pump (2) is fixedly communicated with one end of a demolding agent stock solution flowmeter (22), the other end of the demolding agent stock solution flowmeter (22) is fixedly communicated with one end of a proportional control valve (3), the other end of the proportional control valve (3) is fixedly communicated with one end of the top of a high-concentration transit water tank (6), the other end of the top of the high-concentration transit water tank (6) is fixedly communicated with one end of a pneumatic diaphragm pump (7), the other end of the pneumatic diaphragm pump (7) is fixedly communicated with one end of a check valve (8), the other end of the check valve (8) is fixedly communicated with one end of a high-concentration water storage tank regulating valve (9), the other end of high concentration storage water tank governing valve (9) and the fixed intercommunication of one end at high concentration water tank (10) top, the other end at high concentration water tank (10) top is equipped with water tank imbibition mouth (11), the inside of water tank imbibition mouth (11) has high concentration ratio liquid to go out water flowmeter (12) through the fixed intercommunication of connecting pipe, the other end at release agent stoste bucket (1) top and the fixed intercommunication of one end of low concentration ratio pump (24), the other end of low concentration ratio pump (24) and the fixed intercommunication of one end of low concentration ratio liquid ratio governing valve (21), the other end of low concentration ratio liquid ratio governing valve (21) and the fixed even one side of low concentration ratio transfer water tank (26) are fixed even And one end of the top of the low-concentration transit water tank (26) is fixedly communicated with one end of the water outlet centrifugal pump (17), the other end of the water outlet centrifugal pump (17) is fixedly communicated with one end of the water outlet pressure stabilizing valve (16), the other end of the water outlet pressure stabilizing valve (16) is fixedly communicated with a low-concentration proportioning liquid water outlet flow meter (15), and the middle of the low-concentration proportioning pump (24) is fixedly communicated with one end of the water inlet flow meter (23).
2. The dual concentration mold release agent compounding station of claim 1, wherein: one end of the top of the high-concentration transfer water tank (6) close to the proportion regulating valve (3) is provided with a high-concentration transfer water tank floating ball (4), and the middle of the high-concentration transfer water tank (6) is provided with a first pneumatic stirring pump (5).
3. The dual concentration mold release agent compounding station of claim 1, wherein: the middle part of the high-concentration water tank (10) is provided with a voltage stabilizer (14), and one end of the top of the high-concentration water tank (10), which is close to the high-concentration proportioning liquid outlet flow meter (12), is provided with a safety valve (13).
4. The dual concentration mold release agent compounding station of claim 1, wherein: the middle part of low concentration transfer water tank (26) is installed with second pneumatic stirring pump (18), the other end fixedly connected with low concentration water tank level gauge (19) of low concentration transfer water tank (26).
5. The dual concentration mold release agent compounding station of claim 1, wherein: the one end of intake flowmeter (23) still communicates pure water inlet (25), the other end of intake flowmeter (23) and the fixed intercommunication of the one end of intake proportion control valve (20), the fixed intercommunication of the one end that the other end and high concentration transfer water tank (6) top of intake proportion control valve (20) are close to pneumatic diaphragm pump (7).
Priority Applications (1)
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CN202221757701.6U CN217829890U (en) | 2022-07-07 | 2022-07-07 | Double-concentration mold release agent mixing and proportioning station |
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CN202221757701.6U CN217829890U (en) | 2022-07-07 | 2022-07-07 | Double-concentration mold release agent mixing and proportioning station |
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CN217829890U true CN217829890U (en) | 2022-11-18 |
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CN202221757701.6U Active CN217829890U (en) | 2022-07-07 | 2022-07-07 | Double-concentration mold release agent mixing and proportioning station |
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2022
- 2022-07-07 CN CN202221757701.6U patent/CN217829890U/en active Active
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