CN217829767U - Automatic mixing and heating grouter for filling platinum channel - Google Patents
Automatic mixing and heating grouter for filling platinum channel Download PDFInfo
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- CN217829767U CN217829767U CN202221325706.1U CN202221325706U CN217829767U CN 217829767 U CN217829767 U CN 217829767U CN 202221325706 U CN202221325706 U CN 202221325706U CN 217829767 U CN217829767 U CN 217829767U
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Abstract
The utility model discloses an automatic compounding heating grouter for platinum passageway is filled belongs to base plate glass and makes technical field. This automatic compounding heating grouter includes agitator and support steelframe, and the agitator outside is provided with the feed bin, and the feed bin bottom is provided with heating device, and the heating device outside is connected with the switch board, and the heating device bottom is provided with coupling hose, and the support steelframe upper end links to each other with the feed bin welding through ring structure, and both sides are equipped with the supporting leg. When using this automatic compounding heating grouting machine, arrange the supporting leg that supports the steelframe both sides in steel structure crossbeam both sides, alone control switch and flow control valve carry out flow control, and the handheld coupling hose end of another people aims at the clearance of resistant firebrick and platinum body and grout, and one section back is accomplished in the grout, with automatic compounding heating grouting machine translation to next section, continues same operation, accomplishes until whole grouts. The device can be applied to the grouting filling of the platinum channel, and the uniformity and efficiency of grouting filling are effectively improved.
Description
Technical Field
The utility model belongs to the technical field of base plate glass makes, concretely relates to an automatic compounding heating grouter for platinum passageway is filled.
Background
Platinum channels are one of the key pieces of equipment in the substrate glass production process, which require long-term operation in the high temperature range of 1400 ℃ to 1600 ℃. Although the platinum channel is made of platinum-rhodium alloy, the platinum channel has excellent high-temperature resistance and corrosion resistance, the surface of the platinum channel can still generate oxidation and volatilization reactions inevitably under the action of long-time high temperature, so that the loss of a base material is caused, and the strength of the body is reduced and the equipment safety problem is caused. Therefore, in order to solve the problem of platinum oxidation volatilization, a certain amount of filling sealing material is added outside in design, so that platinum oxidation volatilization can be slowed down to a certain extent.
The existing slurry filling method comprises the following steps: pure water and powder (aluminum or zirconium powder) are mixed according to a certain weight ratio to ensure that the slurry has fluidity, so that various special-shaped structures are fully filled and sealed, and the water is evaporated under the action of high temperature to generate a result similar to that of direct filling by the powder. However, this slurry filling method has the following drawbacks: the mixed powder is still in a suspension state and cannot be melted, in order to ensure that the uniform suspension state is maintained for a certain time, continuous manual stirring is always required in actual operation and the uniform suspension state is maintained within a certain temperature range, so that the difficulty and the efficiency of the current manual operation are both problematic. Therefore, the actual filling is usually a small amount of mixed filling, the time required in the whole process is long, the efficiency is low, the uniformity of manual stirring is different, and the final sealing effect is influenced to a certain extent.
SUMMERY OF THE UTILITY MODEL
In order to overcome the shortcoming of the prior art, the utility model aims to provide an automatic compounding heating grouter for platinum passageway is filled overcomes artifical long, the inefficiency of filling thick liquids and stirs inhomogeneous problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme to realize:
the utility model discloses an automatic compounding heating grouter for platinum passageway is filled, including agitator, feed bin, heating device, switch board, coupling hose and support steelframe, the feed bin setting is outside at the agitator, and heating device sets up in the feed bin bottom, and the switch board setting is in the heating device outside, and coupling hose sets up in the heating device bottom, and the ring structure cover of support steelframe upper end is established on the feed bin outer wall, ring structure and feed bin fixed connection, and the support steelframe both sides are equipped with the supporting leg.
Preferably, the stirrer is a paddle stirrer.
Further preferably, the stirrer comprises a stirring rod, a plurality of connecting shafts are sleeved on the lower section of the stirring rod, and stirring blades and fastening bolts are arranged on the connecting shafts.
Further preferably, the diameter of the stirring rod is 15-30mm, the wall thickness is 5mm, and the length is 1.5 times of the height of the storage bin; the outer diameter of the connecting shaft is 30-45mm.
Preferably, the stirring rod, the connecting shaft, the stirring blade and the fastening bolt are connected by welding.
Preferably, the top of the stirring rod is also provided with a power and speed reducing mechanism.
Preferably, two radial sides of the connecting shaft are respectively provided with one stirring blade, and the stirring blades on the two sides are obliquely arranged and distributed in opposite directions.
Preferably, the end of the connecting hose is connected with a grouting gun head.
Preferably, the automatic mix heating grouter is made of 306 stainless steel material.
Preferably, a thermocouple is arranged inside the control cabinet
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model provides an automatic mixing and heating grouter for platinum channel filling, which can uniformly stir slurry and overcome the problems of low manual stirring efficiency and uneven slurry in the prior art; the heating device can ensure that the temperature of the slurry is maintained within a certain temperature range; the control cabinet can adjust the temperature in the storage bin through a built-in thermocouple, and can adjust the stirring power and the speed reducing mechanism to control the output rotating speed; the supporting legs of the supporting steel frame enable the grouting machine to be placed on the platinum channel, and the connecting hose and the supporting steel frame enable the grouting machine to accurately fill the specific gap of the platinum channel. This automatic compounding heating grouter can show to improve compounding inefficiency and sealed effect unstability scheduling problem, realizes including functions such as automatic compounding, self-heating and accurate grout, improves efficiency and the effect that the thick liquids were filled, is applied to the packing of platinum passageway and seals, mainly is pouring of thick liquids class filler.
Furthermore, the diameter of the stirring rod is 15-30mm, the wall thickness is 5mm, the torque strength requirement in the stirring process can be ensured, and the stainless steel structure can meet the requirement on strength because the viscosity of the stirred slurry is low and the stress on the stirrer is small; the length of the stirring rod is 1.5 times of the height of the storage bin, so that the operation space of a person below the stirring rod can be ensured; the outer diameter of the connecting shaft is 30-45mm, and the stirring blades can be welded on the outer side.
Furthermore, the power and speed reducing mechanism can control the stirrer to realize forward and reverse rotation.
Further, the grouting gun head can accurately correspond to areas needing to be filled, including various gaps and holes.
Further, the control cabinet can adjust the temperature in the feed bin through the thermocouple, can adjust stirring power and reduction gears simultaneously, control output rotational speed.
Drawings
FIG. 1 is a schematic structural view of the automatic mixing and heating grouter of the present invention;
FIG. 2 is a schematic structural view of the stirrer according to the present invention;
fig. 3 is the utility model discloses an automatic compounding heating grouter is in milk on line and is filled the schematic diagram that uses.
Wherein: 1-a stirrer; 1-1-a stirring rod; 1-2-stirring blade; 1-3-connecting shaft; 1-4-fastening bolts; 2-a storage bin; 3-power and reduction mechanism; 4-a heating device; 5-a control cabinet; 6-flow regulating valve; 7-connecting a hose; 8-grouting gun head; 9-supporting the steel frame; 10-a steel-structured beam; 11-refractory bricks; 12-platinum body.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall fall within the protection scope of the present invention.
It is noted that the terms "comprises" and "comprising," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The present invention will be described in further detail with reference to the accompanying drawings:
the utility model provides a pair of an automatic compounding heating grouter for platinum passageway is filled, as shown in figure 1, including agitator 1, feed bin 2, heating device 4, switch board 5, coupling hose 7 and support steelframe 9.
The stirrer 1 is made of 306 stainless steel, so that the stirring effect is better, as shown in fig. 2, the stirrer 1 is a paddle stirrer and comprises a stirring rod 1-1, a plurality of connecting shafts 1-3 are sleeved on the lower section of the stirring rod 1-1, stirring blades 1-2 and fastening bolts 1-4 are arranged on the connecting shafts 1-3, and all parts (the stirring rod 1-1, the connecting shafts 1-3, the stirring blades 1-2 and the fastening bolts 1-4) are connected in a welding manner; the diameter of the stirring rod 1-1 is 15-30mm, preferably 20mm, the wall thickness of the stirring rod 1-1 is 5mm, the torque strength requirement in the stirring process can be ensured, and the stainless steel structure can meet the requirement on the strength because the viscosity of the stirred slurry is low and the stress on the stirrer is small. The length of the stirring rod 1-1 is determined by the height of the bin 2 and is 1.5 times of the height of the bin 2, so that the operating space of a person below the stirring rod can be ensured. The top of the stirring rod 1-1 is provided with a power and speed reducing mechanism 3, the output rotating speed is 10-30r/min, and the stirrer 1 can be controlled to realize positive and negative rotation. A connecting shaft 1-3 at the lower section of the stirring rod 1-1 is of a cylindrical structure and mainly receives a stirring blade 1-2 and the stirring rod 1-1, the inner diameter of the connecting shaft 1-3 is +/-0.5 mm matched with the stirring rod 1-1, and the connecting shaft is clamped and fixed through a fastening bolt 1-4; the connecting shaft 1-3 has an outer diameter of 30-45mm, and the stirring blade 1-2 can be welded to the outer side. The radial two sides of the connecting shaft 1-3 are respectively provided with a stirring blade 1-2, and the position of the stirring blade 1-2 can be adjusted according to needs by the elastic matching of the fastening bolts 1-4 and the axial sliding of the connecting shaft 1-3, so that the adjustment of the blade group intervals with different requirements is realized. The connecting shaft 1-3 and one stirring blade 1-2 respectively arranged on two radial sides of the connecting shaft are used as a blade group, 2-5 blade groups are arranged at equal intervals, 2 stirring blades 1-2 radially arranged on each blade group are obliquely arranged and distributed in opposite directions, the inclination angle is 5-15 degrees, the motion mixing capability of liquid in different directions can be improved by oblique arrangement, and the interval between each blade group can be adjusted according to different requirements, so that the mixing problem of suspension slurry in different areas is solved; preferably, the number of the blade groups is 3, the distance between the adjacent blade groups is 1/4 of the height of the storage bin, namely the action area of the blade contains 90 percent of the height range of the liquid; the stirring blades 1-2 are designed in a rectangular shape, the width is 20-40mm, the thickness is 3mm, the length of the stirring blades 1-2 from the axis is related to the diameter of the storage bin 2, and the gap from the stirring blades 1-2 to the storage bin 2 is about 25-50mm.
The bin 2 serving as a main container for bearing slurry mixing is arranged outside the stirrer 1, the height and the diameter of the bin 2 are determined according to the volume capacity of mixed materials, and according to the stirring amount of the prior advanced generation substrate glass, the diameter, the height and the wall thickness of the bin 2 are 600-800mm, 800-1000mm and 4mm, so that the structural strength requirement can be met.
The heating device 4 is wound around the bottom of the storage bin 2 for a circle, is a heating mode of heating a heating wire by self, can control the temperature in the storage bin to be 30-80 ℃, and has the output power of 0.5-4Kw.
The control cabinet 5 is arranged outside the heating device 4, a control switch and a thermocouple are arranged in the control cabinet, the control cabinet 5 can adjust the temperature in the storage bin 2 through the thermocouple, and meanwhile, the stirring power and the speed reducing mechanism can be adjusted to control the output rotating speed.
Connecting tube 7 sets up in heating device 4 bottom, adopts wear-resisting plastics to make, can resist the friction of inside thick liquids, possesses certain compliance simultaneously, and inside diameter is 30mm, can realize 10L/min flow at most. The upper section of connecting hose 7 is provided with flow control valve 6, and flow control valve 6 can adjust the velocity of flow of ground paste, and aperture 10% -80%. The end section of the connecting hose 7 is connected with a grouting gun head 8, the grouting gun head 8 is made of stainless steel, the diameter of a port is 15mm, the length of the port is 100mm, and the grouting gun head is used for accurately corresponding to an area needing to be filled and comprises various gaps and holes.
The supporting steel frame 9 is a supporting structure of the whole system and adopts an inverted V-shaped structure, a circular ring structure at the upper part of the supporting steel frame 9 is sleeved outside the stock bin 2, and the circular ring structure is welded with the stock bin 2, so that the purpose of connecting and supporting can be realized, and a structure with reinforcing ribs can be provided; two identical supporting legs are respectively arranged on two sides of the supporting steel frame 9, so that the grouting machine can be placed on the platinum channel; the span width of the supporting steel frame 9 is determined according to the steel structure span at two sides of the platinum channel, and the span range is 1200-1800mm.
The utility model provides a pair of an application method that is used for automatic compounding heating grouter that platinum passageway was filled specifically as follows:
put the feed bin 2 of automatic compounding heating grouting machine in the upper portion of platinum passageway, make the supporting leg that supports 9 both sides of steelframe span steel structure crossbeam 10 both sides, as shown in fig. 3, operate by 2 people in the use, alone control switch and flow control valve 6 carry out flow control, the handheld grout rifle head 8 of another people is aimed at the clearance of nai firebrick 11 and platinum body 12 and is grouted, can carry out nimble removal in the use, after one section is accomplished in the grout, with the overall structure translation to next section, continue same operation, accomplish until whole grout.
In summary, the automatic mixing and heating grouter provided by the utility model can realize the whole processes of the manual grouting process including mixing, emergency transportation, precise grouting, independent heating and the like; by using the automatic mixing and heating grouting machine, the number of operators for filling and grouting can be reduced from 4 to 6 to 2, the time can be reduced by about 60 percent, and the integral slurry uniformity can be further improved.
The above contents are only for explaining the technical idea of the present invention, and the protection scope of the present invention cannot be limited thereby, and any modification made on the basis of the technical solution according to the technical idea of the present invention all fall within the protection scope of the claims of the present invention.
Claims (10)
1. The utility model provides an automatic compounding heating grouter for platinum passageway is filled, a serial communication port, including agitator (1), feed bin (2), heating device (4), switch board (5), coupling hose (7) and support steelframe (9), feed bin (2) set up in agitator (1) outside, heating device (4) set up in feed bin (2) bottom, switch board (5) set up in heating device (4) outside, coupling hose (7) set up in heating device (4) bottom, the ring structure cover of support steelframe (9) upper end is established on feed bin (2) outer wall, ring structure and feed bin (2) fixed connection, support steelframe (9) both sides and be equipped with the supporting leg.
2. An automix heating grouter for platinum via filling according to claim 1, characterized in that the agitator (1) is a paddle agitator.
3. The automatic mixing and heating grouter for platinum channel filling according to claim 2, wherein the stirrer (1) comprises a stirring rod (1-1), a plurality of connecting shafts (1-3) are sleeved on the lower section of the stirring rod (1-1), and stirring blades (1-2) and fastening bolts (1-4) are arranged on the connecting shafts (1-3).
4. The automatic mixing and heating grouter for platinum channel filling according to claim 3, characterized in that the diameter of the stirring rod (1-1) is 15-30mm, the wall thickness is 5mm, and the length is 1.5 times the height of the silo (2); the outer diameter of the connecting shaft (1-3) is 30-45mm.
5. The automatic mixing and heating grouter for platinum channel filling according to claim 3, wherein the stirring rod (1-1), the connecting shaft (1-3), the stirring blade (1-2) and the fastening bolt (1-4) are connected by welding.
6. An automatic mixing and heating grouter for platinum channel filling according to claim 3, characterized in that the top of the stirring rod (1-1) is also provided with a power and speed reducing mechanism (3).
7. The automatic mixing and heating grouter for platinum channel filling according to claim 3, characterized in that the radial two sides of the connecting shaft (1-3) are respectively provided with a stirring blade (1-2), and the stirring blades (1-2) on the two sides are obliquely arranged and distributed in opposite directions.
8. An automatic mixing and heating grouter for platinum channel filling according to claim 1, characterized in that the end of the connecting hose (7) is connected with a grouting gun head (8).
9. The automatic mix and heat grouter for platinum via filling of claim 1, wherein the automatic mix and heat grouter is made of 306 stainless steel material.
10. An automatic mixing and heating grouter for platinum channel filling according to claim 1, characterized in that a thermocouple is arranged inside the control cabinet (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221325706.1U CN217829767U (en) | 2022-05-30 | 2022-05-30 | Automatic mixing and heating grouter for filling platinum channel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221325706.1U CN217829767U (en) | 2022-05-30 | 2022-05-30 | Automatic mixing and heating grouter for filling platinum channel |
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| CN217829767U true CN217829767U (en) | 2022-11-18 |
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| CN202221325706.1U Active CN217829767U (en) | 2022-05-30 | 2022-05-30 | Automatic mixing and heating grouter for filling platinum channel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114917806A (en) * | 2022-05-30 | 2022-08-19 | 彩虹显示器件股份有限公司 | Automatic mixing and heating grouter and use method and application thereof |
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2022
- 2022-05-30 CN CN202221325706.1U patent/CN217829767U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114917806A (en) * | 2022-05-30 | 2022-08-19 | 彩虹显示器件股份有限公司 | Automatic mixing and heating grouter and use method and application thereof |
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