CN217822383U

CN217822383U - Intelligent automatic inductance winding mechanism

Info

Publication number: CN217822383U
Application number: CN202123097543.4U
Authority: CN
Inventors: 张勇; 夏欢
Original assignee: Jindongli Intelligent Technology SZ Co Ltd
Current assignee: Jindongli Intelligent Technology SZ Co Ltd
Priority date: 2021-12-10
Filing date: 2021-12-10
Publication date: 2022-11-15
Anticipated expiration: 2031-12-10

Abstract

The utility model particularly discloses an intelligent automatic inductance winding mechanism, which comprises a machine table, a turntable assembly, a feeding assembly, a plurality of clamp assemblies arranged on the turntable assembly and a winding assembly arranged at the downstream of the feeding assembly; wire winding subassembly is including setting up the support frame on the board, first X axle drive unit, first Y axle drive unit, first Z axle drive unit and wire winding unit, first Y axle drive unit passes through first connecting seat and first X axle drive unit and connects, first Z axle drive unit passes through second connecting seat and first Y axle drive unit and connects, the wire winding unit passes through third connecting block and first Z axle drive unit and connects, the wire winding unit includes first fixing base, a guide needle portion that is used for driving guide needle portion pivoted drive division and sets up on first fixing base, first fixing base and third connecting block are connected. This application is mutually supported through carousel subassembly, material loading subassembly, winding components and is accomplished automatic wire winding work, realizes automatic wire winding work.

Description

Intelligent automatic inductance winding mechanism

Technical Field

The utility model relates to an inductance preparation technical field, concretely relates to intelligent automatic inductance wire winding mechanism.

Background

With the rapid increase of the development trend of the 5G technology and new energy automobiles, the electronic and electric equipment has a remarkable trend of miniaturization, and electronic parts have a trend of high-density integration and hyperfine refinement. The magnetic core is the heart of the inductance, rectification and other elements in the electrical equipment. Under the trend of various inductors and miniaturization, magnetic core materials are smaller and smaller. However, the conventional inductance winding mechanism has the technical defects of low winding precision, low automation degree, low winding efficiency and the like.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that an intelligent automatic inductance winding mechanism is provided, the technical defect such as the wire winding precision that has solved prior art existence is low, degree of automation is low, wire winding inefficiency.

An intelligent automatic inductance winding mechanism comprises a machine table, a turntable assembly and a feeding assembly which are arranged on the machine table, a plurality of clamp assemblies arranged on the turntable assembly, and a winding assembly arranged at the downstream of the feeding assembly; wherein the clamp assembly is used for carrying a magnetic core; wire winding subassembly including set up in support frame on the board, set up in first X axle drive unit, first Y axle drive unit, first Z axle drive unit and wire winding unit on the support frame, first Y axle drive unit through first connecting seat with first X axle drive unit connects, first Z axle drive unit through the second connecting seat with first Y axle drive unit connects, the wire winding unit through the third connecting block with first Z axle drive unit connects, the wire winding unit include first fixing base, be used for driving guide pin portion pivoted first drive division and set up in guide pin portion on the first fixing base, first fixing base and third connecting block are connected.

Furthermore, the feeding assembly comprises a feeding support plate, a vibration material tray, a second X-axis driving unit arranged on the feeding support plate, a second Z-axis driving unit connected with the second X-axis driving unit, and a material sucking unit connected with the second Z-axis driving unit; and the material sucking unit is used for sucking the magnetic core at the output end of the vibration material disc and sending the magnetic core to the clamp assembly.

Furthermore, the turntable assembly comprises a rotating disc, a fixed disc and a driving piece for driving the rotating disc to rotate, a plurality of clamp assemblies are arranged on the outer side surface of the rotating disc, the fixed disc is non-rotatably arranged above the rotating disc, and the rotating disc is used for driving the clamp assemblies to rotate; the feeding assembly is used for conveying the magnetic core to the clamp assembly.

Further, the clamp assembly comprises a second driving part and a clamp part which are used for driving the clamp part to rotate, and a first clamping part and a second clamping part which are used for fixing the copper wire, wherein the clamp part comprises a base, a movable sheet which is rotatably arranged on the base and a fixed sheet which is fixedly arranged on the base, a clamping opening is formed between the movable sheet and the fixed sheet, and the movable sheet can rotate relative to the fixed sheet to adjust the size of the clamping opening; the second clamping portion is arranged on the base through a first mounting seat, the first mounting seat is located on one side, away from the movable piece, of the fixed piece, and the second clamping portion is arranged on the rotating disc through a second mounting seat.

Further, first clamping part is including the pressure spool, spring and the spacing ring that have main aspects and tip, the main aspects of pressure spool stretch out in the up end of first mount pad, the spring housing is located the tip of pressure spool, spacing ring demountable installation in the tip of pressure spool, and the spacing ring is located the spring below.

Further, the second driving portion comprises a driving shaft, a driven shaft and a first belt transmission assembly, one end of the driving shaft is connected with one end of the driven shaft through the first belt transmission assembly, the other end of the driving shaft extends out of the rotating disc, and the other end of the driven shaft is connected with the clamp portion through the clamp mounting block.

Further, the extension of the other end of the driving shaft stretches out in the rolling disc is connected with first rotary plug, the board is provided with the rotation driving assembly, the rotation driving assembly include the base, can move set up in rotation driving portion on the base, rotation driving portion include the second fixing base, set up in driving motor, second belt drive assembly on the second fixing base, with the second rotary plug of first rotary plug adaptation, second belt drive assembly's action wheel with driving motor's output shaft, second belt drive assembly's the follow driving wheel pass through the axis of rotation with the second rotary plug connects, the axis of rotation cup joint in second belt drive assembly from the driving wheel, and axis of rotation one end is provided with the response piece, the axis of rotation other end with the second rotary plug connects, the response piece is used for detecting during second rotary plug and the first rotary plug joint, with this signal feedback extremely driving motor.

Further, be provided with on the base and drive the actuating cylinder, drive the actuating cylinder through carry out the piece with the second fixing base is connected, be provided with the guide rail on the base, the second fixing base pass through the slider with guide rail sliding connection.

Further, still include the wire winding clamp subassembly of being connected with first Z axle drive unit, the wire winding clamp subassembly include the wire winding clamp mounting panel, install in adjusting cylinder on the wire winding clamp mounting panel and two with the wire winding clamp that adjusting cylinder is connected, the wire winding clamp mounting panel pass through second Y axle drive subassembly with first Z axle drive unit connects, two the distance between the wire winding clamp is adjustable.

Furthermore, an optical fiber detection assembly used for detecting whether the magnetic core is placed in the clamping opening or not is arranged on the fixing disc, and the optical fiber detection assembly is connected with a prompt assembly.

Has the advantages that: the utility model provides an automatic inductance winding mechanism of intelligence is provided with carousel subassembly, material loading subassembly, anchor clamps subassembly, winding assembly and passes through automatic wire winding work is accomplished in the cooperation, can promote the wire winding precision by a wide margin in the application, and whole winding mechanism realizes automatic wire winding work, has solved technical defect such as the wire winding precision that prior art exists is low, degree of automation is low, wire winding inefficiency.

Drawings

Fig. 1 is the utility model provides an intelligent automation inductance wire winding mechanism's schematic structure diagram.

Fig. 2 is a schematic structural diagram of the winding assembly provided by the present invention.

Fig. 3 is a schematic structural diagram of the feeding assembly provided by the present invention.

Fig. 4 is a schematic structural view of the turntable assembly provided by the present invention.

Fig. 5 is a schematic structural diagram of the clamp assembly provided by the present invention.

Fig. 6 is an enlarged schematic view of B in fig. 4.

Fig. 7 is a schematic structural diagram of the rotary driving assembly provided by the present invention.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic drawings, which illustrate the basic structure of the present invention in a schematic manner, and thus show only the components related to the present invention.

In the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention; the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

As shown in fig. 1 and 2, an intelligent automatic inductance winding mechanism includes a machine table 1, a turntable assembly 2 and a feeding assembly 3 disposed on the machine table 1, a plurality of clamp assemblies 4 disposed on the turntable assembly 2, and a winding assembly 5 disposed downstream of the feeding assembly 3;

wherein the clamp assembly 4 is used for carrying the magnetic core; the winding assembly 5 includes a supporting frame 50 disposed on the machine platform 1, a first X-axis driving unit 51 disposed on the supporting frame 50, a first Y-axis driving unit 52, a first Z-axis driving unit 53 and a winding unit 54, the first Y-axis driving unit 52 is connected to the first X-axis driving unit 51 through a first connecting seat 55, the first Z-axis driving unit 53 is connected to the first Y-axis driving unit 52 through a second connecting seat 56, the winding unit 54 is connected to the first Z-axis driving unit 53 through a third connecting seat 57, the winding unit 54 includes a first fixing seat 540, a first driving part for driving the needle guiding part 542 to rotate and a needle guiding part 542 disposed on the first fixing seat 540, and the first fixing seat 540 is connected to the third connecting seat 541 57.

The utility model provides an intelligent automatic inductance winding mechanism is provided with carousel subassembly 2, material loading subassembly 3, anchor clamps subassembly 4, winding components 5 and passes through automatic wire winding work is accomplished in the cooperation, can promote the wire winding precision by a wide margin in the application, and whole winding mechanism realizes automatic wire winding work, has solved technical defect such as the wire winding precision that prior art exists is low, degree of automation is low, wire winding inefficiency.

In one embodiment of the present application, as shown in fig. 3, the feeding assembly 3 includes a feeding support plate 30, a vibration tray 31, a second X-axis driving unit 32 disposed on the feeding support plate 30, a second Z-axis driving unit 33 connected to the second X-axis driving unit 32, and a suction unit 34 connected to the second Z-axis driving unit 33; the material sucking unit 34 is used for sucking the magnetic core at the output end of the vibration material disc 31 and sending the magnetic core to the clamp assembly 4. The suction unit 34 shown in fig. 1 includes a vacuum device and a suction nozzle, an upper end of which is connected to the vacuum device, and a lower end of which is used to suck the magnetic core.

The material sucking unit 34 is moved to the output end of the vibration tray 31, the material sucking unit 34 descends until the suction nozzle is contacted with the magnetic core, the magnetic core is sucked by the suction nozzle, and then the material is conveyed into the clamping opening through the suction nozzle.

In one embodiment of the present application, as shown in fig. 4, the turntable assembly 2 includes a rotating disc 20, a fixed disc 21 and a driving member 22 for driving the rotating disc 20 to rotate, the outer side of the rotating disc 20 is provided with a plurality of clamp assemblies 4, the fixed disc 21 is non-rotatably disposed above the rotating disc 20, and the rotating disc 20 is used for driving the clamp assemblies 4 to rotate; the feeding assembly 3 is used for feeding the magnetic core to the clamp assembly 4. The rotating disc 20 drives the magnetic cores on the plurality of clamp assemblies to continuously rotate to the winding station, so that the production efficiency is improved.

In one embodiment of the present application, as shown in fig. 5, the clamp assembly 4 includes a second driving portion 40 for driving the clamp portion 41 to rotate, a clamp portion 41, and a first clamping portion 42 and a second clamping portion 43 for fixing the copper wire, the clamp portion 41 includes a base 410, a movable plate 411 rotatably disposed on the base 410, and a fixed plate 412 fixedly disposed on the base 410, a clamping opening is formed between the movable plate 411 and the fixed plate 412, and the movable plate 411 can rotate relative to the fixed plate 412 to adjust the size of the clamping opening; the first clamping portion 42 is disposed on the base 410 through a first mounting seat 44, the first mounting seat 44 is located on a side of the fixing piece 412 away from the movable piece 411, and the second clamping portion 43 is disposed on the rotary plate 20 through a second mounting seat 45. In addition, an optical fiber detection assembly used for detecting whether the magnetic core is placed in the clamping opening or not is arranged on the fixed disc, and the optical fiber detection assembly is connected with a prompt assembly. When detecting that there is not the magnetic core in the centre gripping mouth, the optic fibre detection subassembly feeds back this signal to suggestion subassembly, and the suggestion subassembly sends the suggestion.

Wherein, second drive division 40 includes driving shaft 400, driven shaft 401 and first belt drive assembly 402, and driving shaft 400 one end is connected through first belt drive assembly 402 and driven shaft 401 one end, and the extension of the driving shaft 400 other end stretches out in the setting of rolling disc 20, and the driven shaft 401 other end passes through anchor clamps installation piece 403 and is connected with anchor clamps portion 41, and the extension of the driving shaft 400 other end stretches out in rolling disc 20 and is connected with first rotating plug 404. As shown in fig. 6, the machine table 1 is provided with a rotation driving assembly 7, and the rotation driving assembly 7 includes a base 70 and a rotation driving portion 71 movably disposed on the base 70. The rotary driving part 71 includes a second fixing base 710, a driving motor 711 disposed on the second fixing base 710, a second belt transmission assembly 712, and a second rotary plug 713 adapted to the first rotary plug 404, a driving wheel of the second belt transmission assembly 712 is connected to an output shaft of the driving motor 711, a driven wheel of the second belt transmission assembly 712 is connected to the second rotary plug 713 through a rotating shaft 714, the rotating shaft 714 is sleeved on the driven wheel of the second belt transmission assembly 712, and one end of the rotating shaft 714 is provided with a sensing strip 715, the other end of the rotating shaft 714 is connected to the second rotary plug 713, and the sensing strip 715 is configured to feed back the signal to the driving motor 711 when detecting that the second rotary plug 713 is in contact with the first rotary plug 404. The base 70 is provided with a driving cylinder 700 and a guide rail 701, the driving cylinder 700 is connected with a second fixed seat 701 through an execution block 702, and the second fixed seat 710 is connected with the guide rail 701 in a sliding mode through a sliding block 703.

When needing the wire winding, actuating cylinder 700 drives second rotary plug 713 and moves to the anchor clamps subassembly 4 that is located on the wire winding station until second rotary plug 713 and first rotary plug 401 joint, only need to control the rotation that drives second belt pulley subassembly 712 through driving motor 711 and can realize the rotatory control of first rotary plug 404 drive, and then realize the rotatory control of anchor clamps subassembly 4 drive, only need set up rotary driving portion 7 like this at the wire winding station can, and need not all dispose an independent drive structure to the driving shaft 400 in every anchor clamps subassembly 4.

As shown in fig. 7, the first clamping portion 42 includes a pressing shaft 420, a spring 421 and a limiting ring 422, the pressing shaft 420 has a large end and a small end, the large end of the pressing shaft 420 extends out of the upper end surface of the first mounting seat 44, the spring 421 is sleeved on the small end of the pressing shaft 420, the limiting ring 422 is detachably mounted on the small end of the pressing shaft 420, and the limiting ring 422 is located below the spring 421. When moving to the wire winding station wire winding, at first fix the copper line with copper line centre gripping between the main aspects of spool 420 and first mount pad 44, then the position department of magnetic core is removed to the wire winding unit, driven shaft 401 drives anchor clamps portion 41 and first clamping part 42 and rotates together, with the copper line around on the magnetic core, after reaching predetermined number of turns, the wire winding unit removes the position department and the centre gripping copper line of second clamping part 43, the copper line of magnetic core both sides is all fixed and is straightened the subsequent accurate spot welding operation of being convenient for like this.

In the present embodiment, the second clamping portion 42 and the first clamping portion 41 have the same structure.

In one embodiment of the present application, as shown in fig. 2, the winding assembly 5 further includes a winding clamp assembly connected to the first Z-axis driving unit 53, the winding clamp assembly includes a winding clamp mounting plate 543, an adjusting cylinder mounted on the winding clamp mounting plate 543, and two winding clamps 544 connected to the adjusting cylinder, the winding clamp mounting plate 543 is connected to the first Z-axis driving unit 53 through a second Y-axis driving assembly 545, a distance between the two winding clamps 544 is adjustable, and a distance between the two winding clamps 544 is adjustable through the adjusting cylinder.

In the description of the present specification, reference to the description of "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. An intelligent automatic inductance winding mechanism is characterized by comprising a machine table, a turntable assembly and a feeding assembly which are arranged on the machine table, a plurality of clamp assemblies arranged on the turntable assembly, and a winding assembly arranged at the downstream of the feeding assembly;

wherein the clamp assembly is for carrying a magnetic core; wire winding subassembly including set up in support frame on the board, set up in first X axle drive unit, first Y axle drive unit, first Z axle drive unit and wire winding unit on the support frame, first Y axle drive unit through first connecting seat with first X axle drive unit connects, first Z axle drive unit through the second connecting seat with first Y axle drive unit connects, the wire winding unit pass through the third connecting block with first Z axle drive unit connects, the wire winding unit include first fixing base, be used for driving guide pin portion pivoted first drive division and set up in guide pin portion on the first fixing base, first fixing base and third connecting block are connected.

2. The intelligent automatic inductance winding mechanism according to claim 1, wherein the feeding assembly comprises a feeding support plate, a vibration tray, a second X-axis driving unit arranged on the feeding support plate, a second Z-axis driving unit connected with the second X-axis driving unit, and a suction unit connected with the second Z-axis driving unit; and the material sucking unit is used for sucking the magnetic core at the output end of the vibration material disc and sending the magnetic core to the clamp assembly.

3. The intelligent automatic inductance winding mechanism according to claim 1, wherein the turntable assembly comprises a rotating disc, a fixed disc and a driving member for driving the rotating disc to rotate, a plurality of clamp assemblies are arranged on the outer side surface of the rotating disc, the fixed disc is non-rotatably arranged above the rotating disc, and the rotating disc is used for driving the clamp assemblies to rotate; the feeding assembly is used for conveying the magnetic core to the clamp assembly.

4. The intelligent automatic inductance winding mechanism according to claim 3, wherein the clamp assembly comprises a clamp part, a second driving part for driving the clamp part to rotate, a first clamping part and a second clamping part for fixing a copper wire, the clamp part comprises a base, a movable plate rotatably arranged on the base, and a fixed plate fixedly arranged on the base, a clamping opening is formed between the movable plate and the fixed plate, and the movable plate can rotate relative to the fixed plate to adjust the size of the clamping opening; the second clamping portion is arranged on the base through a first mounting seat, the first mounting seat is located on one side, away from the movable sheet, of the fixed sheet, and the second clamping portion is arranged on the rotating disc through a second mounting seat.

5. The intelligent automatic inductance winding mechanism according to claim 4, wherein the first clamping portion comprises a pressing shaft with a large end and a small end, a spring and a limiting ring, the large end of the pressing shaft extends out of the upper end face of the first mounting seat, the spring is sleeved on the small end of the pressing shaft, the limiting ring is detachably mounted on the small end of the pressing shaft, and the limiting ring is located below the spring.

6. The intelligent automatic inductance winding mechanism according to claim 4, wherein the second driving portion comprises a driving shaft, a driven shaft and a first belt transmission assembly, one end of the driving shaft is connected with one end of the driven shaft through the first belt transmission assembly, the other end of the driving shaft extends out of the rotating disc, and the other end of the driven shaft is connected with the clamp portion through a clamp mounting block.

7. The intelligent automatic inductance winding mechanism is characterized in that the other end of the driving shaft extends out of the rotating disc and is connected with a first rotating plug, the machine table is provided with a rotating driving assembly, the rotating driving assembly comprises a base and a rotating driving portion movably arranged on the base, the rotating driving portion comprises a second fixing seat, a driving motor arranged on the second fixing seat, a second belt transmission assembly and a second rotating plug matched with the first rotating plug, a driving wheel of the second belt transmission assembly is connected with an output shaft of the driving motor, a driven wheel of the second belt transmission assembly is connected with the second rotating plug through a rotating shaft, the rotating shaft is sleeved on a driven wheel of the second belt transmission assembly, an induction sheet is arranged at one end of the rotating shaft, the other end of the rotating shaft is connected with the second rotating plug, and the induction sheet is used for feeding back a signal to the driving motor when the second rotating plug is clamped with the first rotating plug.

8. The intelligent automatic inductance winding mechanism according to claim 7, wherein a driving cylinder is disposed on the base, the driving cylinder is connected to the second fixing seat through an actuating block, a guide rail is disposed on the base, and the second fixing seat is slidably connected to the guide rail through a sliding block.

9. The intelligent automatic inductance winding mechanism according to claim 1, further comprising a winding clamp assembly connected to the first Z-axis driving unit, wherein the winding clamp assembly comprises a winding clamp mounting plate, an adjusting cylinder mounted on the winding clamp mounting plate, and two winding clamps connected to the adjusting cylinder, the winding clamp mounting plate is connected to the first Z-axis driving unit through a second Y-axis driving assembly, and a distance between the two winding clamps is adjustable.

10. The intelligent automatic inductance winding mechanism according to claim 4, wherein an optical fiber detection assembly for detecting whether the magnetic core is placed in the clamping opening is arranged on the fixed disc, and the optical fiber detection assembly is connected with a prompting assembly.