CN217809479U - Microwave-assisted wheat germ hydrolysis tank - Google Patents
Microwave-assisted wheat germ hydrolysis tank Download PDFInfo
- Publication number
- CN217809479U CN217809479U CN202221406483.1U CN202221406483U CN217809479U CN 217809479 U CN217809479 U CN 217809479U CN 202221406483 U CN202221406483 U CN 202221406483U CN 217809479 U CN217809479 U CN 217809479U
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- hydrolysis tank
- microwave
- tank body
- wheat germ
- hydrolysis
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- 230000007062 hydrolysis Effects 0.000 title claims abstract description 95
- 238000006460 hydrolysis reaction Methods 0.000 title claims abstract description 95
- 241000209140 Triticum Species 0.000 title claims abstract description 46
- 235000021307 Triticum Nutrition 0.000 title claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 18
- 230000008676 import Effects 0.000 claims abstract description 10
- 238000004321 preservation Methods 0.000 claims abstract description 10
- 230000005611 electricity Effects 0.000 claims abstract description 3
- 238000007599 discharging Methods 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims 1
- 102000004196 processed proteins & peptides Human genes 0.000 abstract description 8
- 108090000765 processed proteins & peptides Proteins 0.000 abstract description 8
- 229920001184 polypeptide Polymers 0.000 abstract description 7
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- 108091005804 Peptidases Proteins 0.000 abstract description 2
- 239000004365 Protease Substances 0.000 abstract description 2
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 abstract description 2
- 239000002585 base Substances 0.000 description 24
- 235000018102 proteins Nutrition 0.000 description 7
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- 238000004519 manufacturing process Methods 0.000 description 5
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- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a microwave-assisted wheat germ hydrolysis tank, this hydrolysis tank aim at solving prior art down can't improve the work efficiency of current wheat germ protein hydrolysis tank, can not accelerate the proteolysis in the wheat germ and produce the technical problem of polypeptide. This hydrolysis tank is including hydrolysis tank body, hydrolysis tank body's inside is provided with the feed liquid pipe that is used for the material circulation, hydrolysis tank material import outside is equipped with the flow control system who is used for the control flow, hydrolysis tank body's inner wall is provided with microwave transmitting system all around, microwave transmitting system passes through the electricity with microwave control system and is connected, hydrolysis tank body's outside is provided with adiabatic heat preservation, adiabatic heat preservation inboard is equipped with the standpipe that is used for the water storage, hydrolysis tank body top is equipped with the temperature sensor who is used for detecting the temperature. The hydrolysis tank generates microwaves to assist enzymolysis by arranging the microwave generating device, so that the activity of endogenous protease is improved, and the proteolysis in wheat germ is accelerated to generate polypeptide.
Description
Technical Field
The utility model belongs to the technical field of the wheat germ hydrolyzation, concretely relates to microwave-assisted wheat germ hydrolysis tank.
Background
Wheat germ is a by-product generated in the production and processing process of flour, and contains various nutrients such as various unsaturated fatty acids, polysaccharides, proteins, rich vitamins and minerals, the protein content of the wheat germ is very high, the protein content of defatted wheat germ can reach 30%, and the proportion of essential amino acids in the wheat germ protein is basically consistent with a model value published by FAO/WTO, so the wheat germ protein is considered as a cheap and high-quality plant protein resource. Researches show that the peptides in the wheat germ have strong acid and alkali resistance, strong thermal stability and good water solubility, and are often used as functional factors to be added into various foods. The research has been carried out to enrich the polypeptide by using the endogenous enzyme hydrolysis method, but the research finds that the activity of the endogenous enzyme of wheat germ is limited, the hydrolysis efficiency is not high, the content of the enriched polypeptide is low, and the method is difficult to be used for industrial production. As a novel technology, the microwave oven has the characteristics of selective heating, high heating speed, uniform material heating, energy conservation, high efficiency, strong permeability and the like, and is widely applied to the food industry in recent years.
The research shows that the activity of enzyme can be improved by the action of microwave, and the hydrolysis of protein can be accelerated. At present, no corresponding microwave-assisted wheat germ protein hydrolysis device exists, the working efficiency of the existing wheat germ protein hydrolysis tank cannot be improved, and the generation of polypeptide by protein hydrolysis in wheat germ cannot be accelerated.
Therefore, in order to solve the problem that the operation efficiency of the hydrolysis tank cannot be improved, it is necessary to improve the use scenario of the device.
SUMMERY OF THE UTILITY MODEL
(1) Technical problem to be solved
An object of the present invention is to provide a microwave-assisted wheat germ hydrolysis tank, which can not improve the work efficiency of the existing wheat germ protein hydrolysis tank and can not accelerate the proteolysis in the wheat germ to produce polypeptide.
(2) Technical scheme
In order to solve the technical problem, the utility model provides such microwave-assisted wheat germ hydrolysis tank which comprises a hydrolysis tank body, wherein: the inside of hydrolysis tank body is provided with the feed liquid pipe that is used for the material circulation, the hydrolysis tank material import outside is equipped with the flow control system who is used for the control flow, the inner wall of hydrolysis tank body is provided with microwave transmitting system all around, microwave transmitting system passes through the electricity with microwave control system and is connected, the outside of hydrolysis tank body is provided with adiabatic heat preservation, adiabatic heat preservation inboard is equipped with the standpipe that is used for the water storage, hydrolysis tank body top is equipped with the temperature sensor who is used for detecting the temperature, temperature sensor's dial plate is arranged in the outside of hydrolysis tank body just is connected with temperature automatic control system, hydrolysis tank body upside is equipped with and is used for sealed roof, the roof upside is equipped with the control panel who is used for controlling.
When the hydrolysis tank is used, firstly, the wheat germ conveying pipe is fixed on the upper side of the material liquid pipe, then the tail end of the material liquid pipe is fixed at a place for containing hydrolyzed wheat germs, then the front end and the tail end of the water storage pipe are fixed at required places, so that external hot water can enter the water storage pipe, wheat germs enter the spiral material liquid pipe from the material inlet through the flow control system, hot water enters the water storage pipe from the hot water inlet and flows out of the hydrolysis tank from the hot water outlet to play a role in heat preservation, relevant parameters of the microwave transmitting system are set and started through the microwave control system to assist in hydrolysis of wheat germ protein in the hydrolysis tank, the temperature in the hydrolysis tank is monitored through the temperature sensor in the hydrolysis process, the temperature in the hydrolysis tank is adjusted through circulation of the hot water in the water storage pipe, the temperature in the hydrolysis tank is in the optimal condition for hydrolysis of the wheat germ protein, and the wheat germs which are fully enzymolyzed are discharged from the material outlet; the utility model discloses a hydrolysis tank, including the hydrolytic tank, the hydrolytic tank is equipped with flow control system, temperature automatic control system, microwave control system, can set for the parameter according to actual need, realize the high-efficient hydrolysis wheat germ, whole easy operation, the controllability is strong, this hydrolytic tank feed liquid pipe sets up to helical structure, liquid fully reacts in the feed liquid pipe, save the production space, accord with green sustainable development theory, the hydrolytic tank is vertical type, take the intermediate layer, take heat retaining clean jar body, can be widely applied to the enzymolysis and the reaction in industrial production such as bioengineering, pharmacy, food, be particularly useful for liquid food, with various organic polymer in the decomposition material, make it become the micromolecule after the enzymolysis, and the application scope is wide.
Preferably, the feed liquid pipe outwards extends to the adiabatic heat preservation outside, feed liquid pipe upside is equipped with the material import that is used for the feeding, feed liquid pipe downside is equipped with the material export that is used for the ejection of compact. Through the setting of material import and material export, during the business turn over material, need not to open the lid of jar of hydrolysising, the feeding and the ejection of compact of being convenient for improve production efficiency, and the stock solution pipe moves towards in the jar of hydrolysising to be helical structure. The utilization of helical structure can maximize hydrolyzes jar body space, and the dwell time of extension liquid in the jar of hydrolysising makes the feed liquid obtain the abundant reaction, improves enzymolysis rate on the basis of the energy can be saved, and microwave heating distributes evenly, and product stability is high.
Further, hydrolysis tank body inboard is equipped with and is used for fixing the fixed cover of material export, the feed liquid pipe is helical structure at hydrolysis tank body internal and arranges, the material import with the material export outside is equipped with the valve that is used for the switch. Through the setting of valve, can effectively adjust velocity of flow, flow for the wheat germ can evenly carry out hydrolysis in the feed liquid pipe.
Furthermore, a hot water inlet for filling hot water is arranged on the right side of the water storage pipe, and a hot water outlet for discharging hot water is arranged on the left side of the water storage pipe. Through the setting of hot water import and hot water outlet, the accessible pours into hot water into and adjusts inside temperature, and the operation of being convenient for, relative cost is lower.
Furthermore, a supporting table for supporting the material liquid pipe is arranged at the bottom of the hydrolysis tank body, and sponge for buffering acting force is arranged on the upper side of the supporting table. Through the arrangement of the sponge, the sponge can deform under the extrusion of the material liquid pipe, and the material liquid pipe is better fixed on the supporting table.
Furthermore, a supporting block for supporting the supporting table is arranged on the lower side of the supporting table, and a connecting plate for connecting the hydrolysis tank body is arranged on the outer side of the supporting block. Through the setting of connecting plate, can firmly fix the brace table in the bottom of hydrolysis tank body with the bolt for the brace table can support the feed liquid pipe.
Furthermore, the hydrolysis tank body downside is equipped with the base, the base downside is equipped with the supporting legs, the base outside is equipped with the universal wheel that is used for removing, the universal wheel upside is equipped with and is used for promoting the cylinder that the universal wheel removed, the cylinder outside is equipped with and is used for reinforced (rfd) stiffening plate. Through the setting of universal wheel, can conveniently remove the position that needs with whole hydrolysis tank, it is very convenient to carry.
(3) Advantageous effects
Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model discloses a device has increased microwave generating device on current hydrolysis tank's basis, produce the microwave through setting up microwave generating device and assist the enzymolysis, improve endogenous protease vitality, accelerate the proteolysis in the wheat germ to produce the polypeptide, this hydrolysis tank is equipped with flow control system, temperature automatic control system, microwave control system, can set for the parameter according to actual need, realize the high-efficient wheat germ of hydrolysising, and is whole easy operation, and the controllability is strong, this hydrolysis tank material liquid pipe sets up to helical structure, liquid is intraductal abundant reaction in the feed liquid, practice thrift the production space, accord with green sustainable development theory, this hydrolysis device is the vertical type, take the intermediate layer, take heat retaining clean jar body, but wide application in bioengineering, pharmacy, enzymolysis and reaction in the industrial production such as food, especially adapted liquid food, with various organic polymer in the decomposition material, make it become the micromolecule after the enzymolysis, and wide application range.
Drawings
FIG. 1 is a schematic structural view of an embodiment of the apparatus of the present invention;
FIG. 2 is a cross-sectional view of one embodiment of the inventive apparatus;
FIG. 3 isbase:Sub>A top view of the apparatus of the present invention taken from A-A of FIG. 2;
fig. 4 is a schematic structural diagram of a supporting table in one embodiment of the present invention.
The labels in the figures are: 1. a microwave control system; 2. a heat insulation layer; 3. a water storage pipe; 4. a microwave emission system; 5. a hot water outlet; 6. supporting legs; 7. a material outlet; 8. a feed pipe; 9. a temperature sensor; 10. a hot water inlet; 11. an automatic temperature control system; 12. a flow control system; 13. a material inlet; 14. a top plate; 15. a control panel; 16. a support table; 17. sponge; 18. a support block; 19. a connecting plate; 20. fixing a sleeve; 21. a cylinder; 22. a universal wheel; 23. a stiffening plate; 24. a base.
Detailed Description
The specific embodiment isbase:Sub>A microwave-assisted wheat germ hydrolysis tank,base:Sub>A schematic structural diagram of which is shown in fig. 1,base:Sub>A cross-sectional view of which is shown in fig. 2,base:Sub>A top view ofbase:Sub>A-base:Sub>A in fig. 2 is shown in fig. 3, the hydrolysis tank comprisesbase:Sub>A hydrolysis tank body,base:Sub>A feed liquid pipe 8 for material circulation is arranged inside the hydrolysis tank body,base:Sub>A flow control system 12 for controlling flow is arranged outsidebase:Sub>A material inlet 13 of the hydrolysis tank,base:Sub>A microwave emission system 4 is arranged around the inner wall of the hydrolysis tank body, the microwave emission system 4 is electrically connected with the microwave control system 1,base:Sub>A heat-insulating layer 2 is arranged outside the hydrolysis tank body,base:Sub>A water storage pipe 3 for storing water is arranged inside the heat-insulating layer 2,base:Sub>A temperature sensor 9 for detecting temperature is arranged at the top of the hydrolysis tank body,base:Sub>A dial plate of the temperature sensor 9 is arranged outside the hydrolysis tank body and connected with an automatic temperature control system 11,base:Sub>A top plate 14 for sealing is arranged on the upper side of the hydrolysis tank body,base:Sub>A control panel 15 for controlling is arranged on the upper side of the top plate 14,base:Sub>A base 24 is arranged on the lower side of the hydrolysis tank body,base:Sub>A support leg is arranged on the lower side of the base 24,base:Sub>A universal wheel 22 is arranged on the lower side,base:Sub>A universal wheel 22,base:Sub>A stiffening cylinder 21 for pushing the universal wheel 22, andbase:Sub>A cylinder 23 for reinforcing the air cylinder 21.
Aiming at the specific embodiment, the material of the material liquid pipe 8 is diversified, tetrafluoroethylene, glass fiber reinforced plastic and ceramic pipe materials can be adopted, the corrosion resistance is good, the heat resistance is strong, and the pollution to the material liquid can be avoided.
Wherein, the feed liquid pipe 8 outwards extends to the 2 outsides of adiabatic heat preservation, 8 upsides of feed liquid pipe are equipped with the material import 13 that is used for the feeding, 8 downside of feed liquid pipe are equipped with the material export 7 that is used for the ejection of compact, hydrolysis tank body inboard is equipped with the fixed cover 20 that is used for fixed material export 7, feed liquid pipe 8 is helical structure and arranges in hydrolysis tank body, material import 13 and the 7 outside of material export are equipped with the valve that is used for the switch, 3 right sides of standpipe are equipped with and are used for pouring into hydrothermal hot water import 10, 3 left sides of standpipe are equipped with and are used for discharging hydrothermal hot water export 5, hydrolysis tank body bottom is equipped with the brace table 16 that is used for supporting feed liquid pipe 8, 16 upsides of brace table are equipped with the sponge 17 that is used for cushioning the effort, 16 downsides of brace table are equipped with the supporting shoe 18 that is used for supporting brace table 16, the supporting shoe 18 outside is equipped with the connecting plate 19 that is used for connecting the hydrolysis tank body. The material of the water storage pipe 3 can be set according to the requirement.
The structure of the support platform of the hydrolysis tank is schematically shown in figure 4.
It should be noted that the outer wall of the hydrolysis tank is made of metal, so that the microwave radiation can be prevented from overflowing, the damage of the microwave to the human body can be shielded, a heat insulation layer is arranged in the outer wall of the metal, the user can be prevented from being scalded, and the production safety coefficient can be improved.
When the device of the technical scheme is used, firstly, the wheat germ conveying pipe is fixed on the upper side of the material liquid pipe 8, then the tail end of the material liquid pipe 8 is fixed at a place for containing hydrolyzed wheat germ, then the front end and the tail end of the water storage pipe 3 are fixed at a needed place, external hot water can enter the water storage pipe 3, wheat germ enters the spiral material liquid pipe 8 from the material inlet 13 through the flow control system 12, hot water enters the water storage pipe 3 from the hot water inlet 10 and flows out of the hydrolysis tank from the hot water outlet 5 to play a role in heat preservation, relevant parameters of the microwave emitting system 4 are set and started through the microwave control system 1 to assist the hydrolysis of the wheat germ protein in the hydrolysis tank, the temperature in the hydrolysis tank is monitored through the temperature sensor 9 in the hydrolysis process, the temperature in the hydrolysis tank is regulated through hot water circulation in the water storage pipe 3, the temperature in the hydrolysis tank is in the optimal condition for the hydrolysis of the wheat germ protein, and the full wheat germ is discharged from the material outlet 7 for enzymolysis.
Claims (7)
1. The utility model provides a wheat germ hydrolysis tank is assisted to microwave, this hydrolysis tank includes hydrolysis tank body, its characterized in that: the inside of hydrolysis tank body is provided with the feed liquid pipe that is used for the material circulation, the hydrolysis tank material import outside is equipped with the flow control system who is used for flow control, the inner wall of hydrolysis tank body is provided with microwave emission system all around, microwave emission system passes through the electricity with microwave control system and is connected, the outside of hydrolysis tank body is provided with adiabatic heat preservation, adiabatic heat preservation inboard is equipped with the standpipe that is used for the water storage, hydrolysis tank body top is equipped with the temperature sensor who is used for detecting the temperature, temperature sensor's dial plate is arranged in the outside of hydrolysis tank body just is connected with temperature automatic control system, hydrolysis tank body upside is equipped with and is used for sealed roof, the roof upside is equipped with the control panel who is used for controlling.
2. The microwave-assisted wheat germ hydrolysis tank according to claim 1, wherein the feed liquid pipe extends outwards to the outside of the heat-insulating layer, a material inlet for feeding is formed in the upper side of the feed liquid pipe, and a material outlet for discharging is formed in the lower side of the feed liquid pipe.
3. The microwave-assisted wheat germ hydrolysis tank as claimed in claim 2, wherein a fixing sleeve for fixing the material outlet is disposed inside the hydrolysis tank body, the material pipe is disposed in the hydrolysis tank body in a spiral structure, and valves for opening and closing are disposed outside the material inlet and the material outlet.
4. The microwave-assisted wheat germ hydrolysis tank as claimed in claim 3, wherein the right side of the water storage pipe is provided with a hot water inlet for filling hot water, and the left side of the water storage pipe is provided with a hot water outlet for discharging hot water.
5. The microwave-assisted wheat germ hydrolysis tank as claimed in claim 4, wherein a support platform for supporting the feed liquid pipe is arranged at the bottom of the hydrolysis tank body, and a sponge for buffering acting force is arranged on the upper side of the support platform.
6. The microwave-assisted wheat germ hydrolysis tank as claimed in claim 5, wherein a support block for supporting the support table is provided at a lower side of the support table, and a connection plate for connecting the hydrolysis tank body is provided at an outer side of the support block.
7. The microwave-assisted wheat germ hydrolysis tank as claimed in claim 6, wherein a base is arranged on the lower side of the hydrolysis tank body, support legs are arranged on the lower side of the base, universal wheels for movement are arranged on the outer side of the base, air cylinders for pushing the universal wheels to move are arranged on the upper sides of the universal wheels, and stiffening plates for reinforcement are arranged on the outer sides of the air cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221406483.1U CN217809479U (en) | 2022-06-07 | 2022-06-07 | Microwave-assisted wheat germ hydrolysis tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221406483.1U CN217809479U (en) | 2022-06-07 | 2022-06-07 | Microwave-assisted wheat germ hydrolysis tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217809479U true CN217809479U (en) | 2022-11-15 |
Family
ID=83990618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221406483.1U Expired - Fee Related CN217809479U (en) | 2022-06-07 | 2022-06-07 | Microwave-assisted wheat germ hydrolysis tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217809479U (en) |
-
2022
- 2022-06-07 CN CN202221406483.1U patent/CN217809479U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221115 |