CN217807542U

CN217807542U - Three-stage vibration feeding mechanism for food cutting

Info

Publication number: CN217807542U
Application number: CN202222018882.7U
Authority: CN
Inventors: 李太玉; 王贵满; 萧云辉; 李陈希
Original assignee: Hunan Huidang Intelligent Technology Co ltd
Current assignee: Hunan Huidang Intelligent Technology Co ltd
Priority date: 2022-08-02
Filing date: 2022-08-02
Publication date: 2022-11-15
Anticipated expiration: 2032-08-02

Abstract

The utility model relates to a tertiary vibration feed mechanism for food cutting, it includes the frame and locates the hopper in the frame, the one-level vibrator, the second grade vibrator, tertiary vibrator, conveyer belt and pay-off guipure, the one-level vibrator, set gradually and be arranged in the material vibration feed in the hopper around second grade vibrator and the tertiary vibrator, conveyer belt locates the below of second grade vibrator and tertiary vibrator's vibration fill looks junction and loopbacks to previous process with the material that the part that the second grade vibrator was sieved out is unsuitable for next process, the pay-off guipure is located the preceding lower extreme of tertiary vibration fill and carries the material on the tertiary vibrator to next process, every level vibrator detects information signal transmission with the material through corresponding sensor and industrial camera and carries out vibration control for control system. The utility model discloses novel structure, feed speed is fast and comparatively even, has reduced the material simultaneously and has blockked up the probability, has improved the product efficiency and the qualification rate of back process.

Description

Three-stage vibration feeding mechanism for food cutting

Technical Field

The utility model relates to a cutting feeder equipment field, a tertiary vibration feed mechanism for food cutting specifically says so.

Background

In the current slicing machine for food to be cut, for example, areca-nut slicing machine, because the diversified shape of areca-nut and certain viscidity, the feeding mechanism that areca-nut slicing machine used has a lot of, and the majority also adopts the mode of vibration feeding, but because the restriction of progression and the structure of simple vibration fill still exist easily putty, the feed efficiency is not high and the feed quality is not good shortcoming, lead to the areca-nut of later process to cut the quality not good, efficiency is not high like this.

SUMMERY OF THE UTILITY MODEL

To the above problem, the utility model provides an improve feed speed and quality to improve the tertiary vibratory feed mechanism that is used for food cutting of the efficiency of whole sesame oil cutting machine and the sesame oil product percent of pass.

The utility model provides a technical scheme that above-mentioned technical problem adopted does: the utility model provides a tertiary vibration feed mechanism for food cutting, includes the frame and locates hopper, one-level vibrator, second grade vibrator, tertiary vibrator, conveyer belt and the pay-off guipure in the frame, set gradually and be arranged in the material vibration feed in the hopper around one-level vibrator, second grade vibrator and the tertiary vibrator, conveyer belt is used for returning the material of the unsuitable next process of screening the second grade vibrator back to previous process, the pay-off guipure is used for carrying the material on the tertiary vibrator to next process.

Preferably, the primary vibrator is located the below of feed bin and becomes the clearance setting with the feed bin, the secondary vibrator is located the preceding below of primary vibrator and keeps certain distance and drop with the primary vibrator, tertiary vibrator is located the preceding below of secondary vibrator and keeps certain distance and drop with the secondary vibrator.

Preferably, a sensor a is arranged at the front lower end of a primary vibrating hopper of the primary vibrator, the sensor a is simultaneously located at the tail end of a secondary vibrating hopper of the secondary vibrator, a sensor b is arranged at the front upper end of the secondary vibrating hopper of the secondary vibrator, a sensor c is arranged above the tail end of a tertiary vibrating hopper of the tertiary vibrator, an industrial camera is arranged above the feeding net belt, and meanwhile, the sensor a, the sensor b, the sensor c and the industrial camera are all installed on the rack.

Preferably, the sensor a, the sensor b, the sensor c and the industrial camera are in signal connection with a control system, the first-stage vibrator transmits a material detection information signal to the control system through the sensor a to control start and stop, the second-stage vibrator transmits the material detection information signal to the control system through the sensor b and the sensor c to control start and stop, and the third-stage vibrator transmits a material image recognition signal and a detection information signal to the control system through the industrial camera and the sensor c to control start and stop.

Preferably, the conveying belt is arranged below the joint of the second-stage vibration hopper and the third-stage vibration hopper, and the feeding mesh belt is positioned at the front lower end of the third-stage vibration hopper.

Preferably, the primary vibrating hopper is a V-shaped groove with a large-angle V-shaped section, the tail end of the primary vibrating hopper is provided with a baffle, the front end of the primary vibrating hopper is a tongue-shaped end, and two sides of the tongue-shaped end are asymmetric notches.

Preferably, the second-stage vibration bucket is composed of three sections of V-shaped grooves with large-angle V-shaped sections, a certain fall is sequentially arranged among the three sections of V-shaped grooves, and the width of each rear-end V-shaped groove is larger than that of each front-end V-shaped groove.

Preferably, the three-stage vibration bucket comprises three sections of V-shaped grooves with large-angle V-shaped sections and one section of arc-shaped groove, a certain fall is sequentially arranged among the three sections of V-shaped grooves, the arc-shaped groove is tangent to the front end V-shaped groove, the width of each rear end V-shaped groove is larger than that of the front end V-shaped groove, the axis and the horizontal plane of the three-stage vibration bucket have a certain angle, a triangular slide carriage is arranged at the rear part of the tail end V-shaped groove, the slide carriage and the tail end V-shaped groove are arranged at a certain angle, and the tail part of the tail end V-shaped groove is provided with a reverse angle tail wing in smooth transition.

Preferably, the three-stage vibratory feeding mechanisms are arranged into multiple groups, and each group of three-stage vibratory feeding mechanisms is independently used for feeding materials of one channel.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses novel structure through the specific stair structure setting of vibrator of three ranks, is favorable to adjacent material to separate, through the increase of vibrator progression simultaneously, makes the material feed more smooth and easy, obviously reduces the putty condition, and the feed is even to improved feed speed, and then improved the work efficiency and the sesame oil product percent of pass of whole sesame oil cutting machine;

2. the utility model returns the unqualified irregular granular materials screened by the secondary vibrator to the previous process through the conveying belt, thereby improving the feeding quality of the next process and further improving the qualification rate of products in the next process;

3. the tongue-shaped V-shaped groove structure design of the first-stage vibration bucket of the utility model ensures that materials can only fall a limited number of times without forming too much accumulation, the fluctuation of the transported materials is caused by the vibration of the third-stage steps of the third-stage V-shaped grooves of the second-stage vibration bucket and the third-stage vibration bucket, the transported materials which are combined together are separated by the steps to further vibrate the accumulated materials, and the smooth feeding of the materials is ensured;

4. the middle-grade and third-grade vibrators further disperse materials through the arrangement of the slide carriage, and the materials are prevented from being blocked at the end part of the third-grade vibrating hopper through the inverted angle empennage, so that the smooth vibration feeding of the third-grade vibrators is ensured, and the materials are stably conveyed to the next process;

5. the utility model discloses a setting of the tertiary vibration feed mechanism of multiunit ensures when realizing the independent material feed of a plurality of passageways that the interference phenomenon can not appear between group and the group, has further improved the work efficiency of whole feed mechanism.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

FIG. 2 is a front view of the present invention;

fig. 3 is a top view of the present invention;

fig. 4 is a schematic perspective view of a primary vibrator of the present invention;

FIG. 5 is a front view of the primary vibrator of the present invention;

fig. 6 is a schematic perspective view of a secondary vibrator according to the present invention;

FIG. 7 is a front view of the second stage vibrator of the present invention;

FIG. 8 is a right side view of the second stage vibrator of the present invention;

fig. 9 is a schematic perspective view of a three-level vibrator according to the present invention;

fig. 10 is a front view of the middle-stage and three-stage vibrator of the present invention;

fig. 11 is a top view of the middle-stage and three-stage vibrator of the present invention;

fig. 12 is a right side view of the middle and third stage vibrator of the present invention.

Detailed Description

The present invention will be described in detail with reference to fig. 1-12, wherein exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.

A three-stage vibration feeding mechanism for food cutting comprises a frame 1, a hopper 2 arranged on the frame, a first-stage vibrator 3, a second-stage vibrator 5, a third-stage vibrator 9, a conveying belt 8 and a feeding net belt 10, wherein the first-stage vibrator is arranged below the bin and is in clearance arrangement with the bin, the second-stage vibrator is arranged below and in front of the first-stage vibrator and keeps a certain distance and fall with the first-stage vibrator, the third-stage vibrator is arranged below and in front of the second-stage vibrator and keeps a certain distance and fall with the second-stage vibrator, the first-stage vibrator, the second-stage vibrator and the third-stage vibrator are sequentially arranged for sequentially feeding materials in the hopper in a vibration manner, a sensor a4 is arranged at the front lower end of the first-stage vibration hopper of the first-stage vibrator, the sensor a is simultaneously arranged at the tail end of the second-stage vibration hopper of the second-stage vibrator, a sensor b6 is arranged at the front upper end of the second-stage vibration hopper of the second-stage vibrator, a sensor c7 is arranged above the tail end of a third-stage vibrating hopper of the third-stage vibrator, an industrial camera 11 is arranged above the feeding net belt, a sensor a, a sensor b, a sensor c and the industrial camera are all arranged on the frame and are all connected with a control system through signals, the first-stage vibrator transmits material detection information signals to the control system through the sensor a to control the start and stop, the second-stage vibrator transmits the material detection information signals to the control system through the sensor b and the sensor c to control the start and stop, the third-stage vibrator transmits material image identification and detection information signals to the control system through the industrial camera and the sensor c to control the start and stop, a conveying belt is arranged below the joint of the second-stage vibrating hopper and the third-stage vibrating hopper and is used for returning materials which are not suitable for the next process and are screened by the second-stage vibrator to the previous process, and the feeding net belt is particularly arranged at the front lower end of the third-stage vibrating hopper, and the material conveying device is used for conveying the materials on the three-stage vibrator to the next working procedure.

Specifically, the primary vibrating bucket 301 is a V-shaped groove with a large-angle V-shaped section, the tail end of the primary vibrating bucket is provided with a baffle 302, the front end of the primary vibrating bucket is a tongue-shaped end 303, and two sides of the tongue-shaped end are asymmetric notches; the second-stage vibrating hopper 501 is composed of three sections of V-shaped grooves with large-angle V-shaped sections, a certain fall is sequentially arranged among the three sections of V-shaped grooves, and the width of each rear-end V-shaped groove is larger than that of the front-end V-shaped groove; the three-stage vibration hopper 901 is composed of three sections of V-shaped grooves with large-angle V-shaped sections and one section of arc-shaped groove 902, a certain fall is sequentially arranged among the three sections of V-shaped grooves, the arc-shaped groove is tangent to the front end V-shaped groove, the width of each rear end V-shaped groove is larger than that of the front end V-shaped groove, a triangular slide carriage 903 is arranged at the rear part of the tail end V-shaped groove, the slide carriage and the tail end V-shaped groove are arranged at a certain angle, and the tail part of the tail end V-shaped groove is provided with a reverse-angle tail wing 904 in smooth transition. Preferably, the first-stage vibrating bucket and the second-stage vibrating bucket are both arranged horizontally, namely the axis of the vibrating bucket is parallel to the horizontal plane, as shown in fig. 5 and 7, respectively, and the axis of the third-stage vibrating bucket is at a certain angle to the horizontal plane, as shown in fig. 10, so that stable vibrating feeding and smooth final vibrating falling of materials onto the feeding mesh belt are facilitated for material conveying.

Specifically, the three-stage vibration feeding mechanisms are arranged into a plurality of groups, each group of three-stage vibration feeding mechanisms is independently used for feeding materials of one channel, and interference phenomenon cannot occur between the groups.

When the material conveying device is specifically implemented, materials are accumulated in the hopper and naturally accumulated at the rear end of the primary vibration hopper of the primary vibrator under the action of gravity, the materials are conveyed to the secondary vibrator through the vibration of the primary vibrator, the materials are conveyed to the tertiary vibrator through the vibration of the secondary vibrator, the materials are conveyed to the feeding net belt through the vibration of the tertiary vibrator, the materials only drop a limited number of materials at one time due to the tongue-shaped V-shaped groove of the primary vibrator and cannot form too much accumulation, the accumulated materials are vibrated and dispersed due to the tertiary steps of the secondary vibrator and sequentially reach the front end of the secondary vibration hopper, the materials conveyed by the secondary vibrator partially drop onto the tertiary vibrator, partial materials which are smaller or not suitable for the requirement of the next procedure drop onto the conveying belt from the gap between the secondary vibration hopper and the tertiary vibration hopper, and the materials dropping onto the belt are conveyed to the previous procedure, the materials falling onto the third-level vibrator are vibrated by the third-level steps to further vibrate and disperse the accumulated materials, the front end of the third-level vibrator is of an arc-shaped structure, when the materials pass through the arc-shaped groove, the materials are conveyed to the feeding net belt after being basically straightened, meanwhile, whether the materials exist at the front end of the third-level vibrating hopper is identified through an industrial camera image, whether the materials exist at the tail end of the third-level vibrating hopper is judged by a sensor c above the tail end of the third-level vibrating hopper, whether the materials exist at the front end of the second-level vibrating hopper is judged by a sensor b above the front end of the second-level vibrating hopper, whether the materials exist at the tail end of the second-level vibrating hopper is judged by a sensor a at the tail end of the second-level vibrating hopper, information signals detected by the materials are transmitted to a control system through the sensor a, the sensor b, the sensor c and the industrial camera to control the start and stop of the related vibrators, the start and stop of the first-level vibrator is controlled by the sensor a, the start and stop of the second-level vibrator are comprehensively controlled by the sensors b and c, the start and stop of the third-level vibrator are comprehensively controlled by the sensor c and the camera image, the continuity of materials and the efficiency of material conveying are realized through the cooperation of the sensors, the continuous feeding of the materials is realized repeatedly, and therefore the materials are conveyed from the hopper to the feeding mesh belt orderly and efficiently and enter the next process.

The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific examples, and the descriptions of the above embodiments are only applicable to help understand the principles of the embodiments of the present invention; meanwhile, for a person skilled in the art, according to the embodiments of the present invention, there may be variations in the specific implementation manners and application ranges, and in summary, the contents of the present specification should not be construed as limitations of the present invention.

Claims

1. A tertiary vibration feed mechanism for food cutting which characterized in that: hopper (2), one-level vibrator (3), second grade vibrator (5), tertiary vibrator (9), conveyer (8) and pay-off guipure (10) including frame (1) and on locating the frame, set gradually and be arranged in the material vibration feed in the hopper around one-level vibrator, second grade vibrator and the tertiary vibrator in proper order, conveyer is used for returning the material of the unsuitable next process of selecting the second grade vibrator back to previous process, the pay-off guipure is used for carrying the material on the tertiary vibrator to next process.

2. A three stage vibratory feeding mechanism for cutting food products as set forth in claim 1 wherein: the one-level vibrator is located the below of feed bin and becomes the clearance setting with the feed bin, the second grade vibrator is located the preceding below of one-level vibrator and keeps certain distance and fall with the one-level vibrator, the tertiary vibrator is located the preceding below of second grade vibrator and keeps certain distance and fall with the second grade vibrator.

3. A three stage vibratory feeding mechanism for food cutting as set forth in claim 2 wherein: the lower extreme is equipped with sensor a (4) before the one-level vibration of one-level vibrator is fought, and sensor a is located the tail end of the second grade vibration fill of second grade vibrator simultaneously, the upper end is equipped with sensor b (6) before the second grade vibration of second grade vibrator is fought, the tertiary vibration of tertiary vibrator is fought the tail end top and is equipped with sensor c (7), the top of pay-off guipure is equipped with industry camera (11), simultaneously sensor a, sensor b, sensor c and industry camera are all installed in the frame.

4. A three stage vibratory feeding mechanism for food cutting as set forth in claim 3 wherein: the sensor a, the sensor b, the sensor c and the industrial camera are all connected with a control system through signals, the first-stage vibrator transmits material detection information signals to the control system through the sensor a (4) to control start and stop, the second-stage vibrator transmits the material detection information signals to the control system through the sensor b (6) and the sensor c (7) to control start and stop, and the third-stage vibrator transmits material image recognition and detection information signals to the control system through the industrial camera (11) and the sensor c to control start and stop.

5. A three stage vibratory feeding mechanism for food cutting as set forth in claim 3 wherein: the conveying belt is arranged below the joint of the second-stage vibrating hopper and the third-stage vibrating hopper, and the feeding mesh belt is positioned at the front lower end of the third-stage vibrating hopper.

6. A three stage vibratory feeding mechanism for cutting food products as set forth in claim 3 wherein: the first-stage vibration bucket (301) is a V-shaped groove with a large-angle V-shaped section, the tail end of the first-stage vibration bucket is provided with a baffle (302), the front end of the first-stage vibration bucket is a tongue-shaped end (303), and two sides of the tongue-shaped end are asymmetric notches.

7. A three stage vibratory feeding mechanism for cutting food products as set forth in claim 3 wherein: the secondary vibration bucket (501) is composed of three sections of V-shaped grooves with large-angle V-shaped sections, a certain fall is sequentially arranged among the three sections of V-shaped grooves, and the width of each rear-end V-shaped groove is larger than that of each front-end V-shaped groove.

8. A three stage vibratory feeding mechanism for cutting food products as set forth in claim 3 wherein: the three-stage vibration bucket (901) is composed of three sections of V-shaped grooves with large-angle V-shaped sections and an arc-shaped groove (902), a certain fall is sequentially arranged among the three sections of V-shaped grooves, the arc-shaped groove is tangentially arranged with the front-end V-shaped groove, the width of each rear-end V-shaped groove is larger than that of the front-end V-shaped groove, the axis and the horizontal plane of the three-stage vibration bucket have a certain angle, a triangular slide carriage (903) is arranged at the rear part of the tail-end V-shaped groove, the slide carriage and the tail-end V-shaped groove are arranged at a certain angle, and the tail part of the tail-end V-shaped groove is provided with a smooth-transition inverted-angle tail fin (904).

9. A three stage vibratory feeding mechanism for food cutting as set forth in claim 1 wherein: the three-stage vibration feeding mechanisms are arranged into a plurality of groups, and each group of three-stage vibration feeding mechanisms is independently used for feeding materials of one channel.