CN217803521U

CN217803521U - Real-time monitoring system for metal packaging production

Info

Publication number: CN217803521U
Application number: CN202123326286.7U
Authority: CN
Inventors: 许安平; 秦宏钢; 杨纪龙
Original assignee: Jiangyin Chixin Machinery Manufacturing Co ltd; Masteel Chengxing Metal Resources Co ltd
Current assignee: Jiangyin Chixin Machinery Manufacturing Co ltd; Masteel Chengxing Metal Resources Co ltd
Priority date: 2021-12-28
Filing date: 2021-12-28
Publication date: 2022-11-15
Anticipated expiration: 2031-12-28

Abstract

The utility model relates to a real-time monitoring system for metal packing production, which comprises a control cabinet (1), a monitoring camera (2), a field display screen (3) and a server (4) which are arranged in an office, wherein the control cabinet is arranged on a production field; the monitoring cameras (2) are arranged at the positions of a feeding port, a top oil cylinder, a side oil cylinder, an oil way pipeline and a hydraulic station of the horizontal packer (101) and are used for monitoring the operation conditions of corresponding equipment, and the monitoring cameras (2) are electrically connected with the control cabinet (1); the on-site display screen (3) is arranged in an operation chamber of the steel digging machine (102); the control cabinet (1) is respectively and electrically connected with the horizontal packer (101) and the server (4) and is in wireless signal connection with the steel digging machine (102). The utility model discloses can in time discover equipment trouble point, reduce equipment major failure rate, make things convenient for the control of on-the-spot production and the collection and the analysis of production data.

Description

Real-time monitoring system for metal packaging production

Technical Field

The utility model relates to a real-time monitoring system is used in metal packing production belongs to useless metal processing technology field.

Background

In the scrap metal recycling and processing industry, different types of scrap metals such as small metal blocks, light foam materials and the like need to be packaged into scrap metal blocks through a horizontal packaging machine so as to be convenient for transportation or furnace charging. The horizontal metal packer field device operator generally only has one worker, and the worker has two works, namely, grabbing the scrap steel into the packer box body through the steel grabbing machine, and operating the device to wirelessly start and stop the device. The station of the worker is located in a cab of the steel grabbing machine, the field condition of the equipment and the control operation condition of the machine are not clear, the problems are generally found, the problems cannot be found in time, the machine can be known only when the machine is stopped seriously due to faults, the equipment is usually damaged seriously at the moment, the repair is needed for a long time, and the production is influenced; in addition, the production site inspection and the economic index data such as the production power consumption, the yield and the like need to be collected by people on the production site every day, and the supervision and management are unchanged. Therefore, a set of monitoring system is necessary to be arranged, so that workers can know the real-time operation conditions of the electrical, mechanical and hydraulic systems of equipment in each link; meanwhile, the system can facilitate on-site monitoring and collection and analysis of production data.

Disclosure of Invention

An object of the utility model is to overcome above-mentioned not enough, provide one kind and enable the operative employee in time discover equipment trouble, reduce equipment spoilage, be convenient for to the production site control and the real-time monitoring system is used in metal packing production of data collection analysis.

The purpose of the utility model is realized like this:

a real-time monitoring system for metal packaging production comprises a control cabinet, a monitoring camera, a field display screen and a server, wherein the control cabinet, the monitoring camera and the field display screen are arranged on a production field; the monitoring camera is arranged at the positions of a feeding port, a top oil cylinder, a side oil cylinder, an oil way pipeline and a hydraulic station of the horizontal packing machine, monitors the running condition of corresponding equipment, and is electrically connected with the control cabinet; the field display screen is arranged in an operation chamber of the steel digging machine; the control cabinet is respectively connected with the horizontal packer and the server electrically and is connected with the steel digging machine through wireless signals.

The utility model relates to a real-time monitoring system is used in metal packing production still installs the remote controller of the operation of the horizontal baling press of control in digging the operating room of steel machine, the remote controller passes through radio signal with horizontal baling press and is connected.

The utility model relates to a real-time monitoring system is used in metal packing production, the on-the-spot display screen passes through wireless signal with the switch board and is connected, receives and shows the surveillance image that surveillance camera head acquireed.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a set up the surveillance camera head in each key position of horizontal baling press to convey monitoring information to digging steel machine control chamber and production office in real time, make things convenient for the operative employee in time to discover the fault point that can't notice at ordinary times and in time relieve, avoid the trouble further enlarge and cause equipment serious damage, improved the stability of equipment production, reduced the major failure rate of equipment, practice thrift the maintenance cost; meanwhile, the production data of the horizontal packer and the steel digging machine are timely sent to a production office, so that field monitoring and collection and analysis of various production data are facilitated.

Drawings

Fig. 1 is the utility model relates to a real-time monitoring system's for metal packing production working principle diagram.

Wherein:

the system comprises a control cabinet 1, a monitoring camera 2, a field display screen 3 and a server 4;

a horizontal packer 101, a steel digging machine 102 and a remote controller 103.

Detailed Description

Referring to fig. 1, the utility model relates to a real-time monitoring system for metal packaging production, which comprises a control cabinet 1 arranged on the production site, a monitoring camera 2, a site display screen 3 and a server 4 arranged in the office; the monitoring camera 2 is arranged at the positions of a feeding port, a top oil cylinder, a side oil cylinder, an oil way pipeline and a hydraulic station of the horizontal packing machine 101, the running state of corresponding equipment is monitored, the monitoring camera 2 has the alarm functions of fire, smoke, leakage and the like, and the monitoring camera 2 is electrically connected with the control cabinet 1; the field display screen 3 is installed in an operating room of the steel digging machine 102, is connected with the control cabinet 1 through wireless signals, receives and displays monitoring images acquired by the monitoring camera 2, a remote controller 103 for controlling the operation of the horizontal packing machine 101 is also installed in the operating room of the steel digging machine 102, and the remote controller 103 is connected with the horizontal packing machine 101 through wireless signals; the control cabinet 1 is respectively and electrically connected with the horizontal packer 101 and the server 4 and is in wireless signal connection with the steel digging machine 102; .

When the scrap metal is produced in a packaging mode, once a fault point occurs in the horizontal packaging machine, the monitoring camera 2 transmits a fault site image to the control cabinet 1, the control cabinet 1 continuously transmits information to the site display screen 3 and the server 4, and meanwhile a fault alarm prompt is sent out; the field operator stops the equipment operation in time and confirms the fault at the corresponding position of the packing machine according to the fault condition in the operating room of the steel digging machine 102, eliminates the fault point in time, prevents the continuous operation of the packing machine from enlarging the fault, and finally stops the machine after being damaged; the control cabinet 1 timely transmits the real-time monitoring information of the monitoring camera 2 and the production data such as the power consumption and the yield of the packing machine 101 and the steel digging machine 102 to the server 4 in an office, a production manager can check the actual situation of a production field in real time, and can quickly and accurately analyze the cost, the yield data and the like according to the production data, so that the management efficiency is improved.

In addition: it should be noted that the above-mentioned embodiment is only an optimized solution for this patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of this patent.

Claims

1. The utility model provides a real-time monitoring system is used in metal packing production which characterized in that: the real-time monitoring system for metal packaging production comprises a control cabinet (1) arranged on a production site, a monitoring camera (2), a site display screen (3) and a server (4) arranged in an office; the monitoring camera (2) is arranged at the positions of a feeding port, a top oil cylinder, a side oil cylinder, an oil way pipeline and a hydraulic station of the horizontal packer (101) and is used for monitoring the running state of corresponding equipment, and the monitoring camera (2) is electrically connected with the control cabinet (1); the field display screen (3) is arranged in an operating room of the steel digging machine (102); the control cabinet (1) is respectively electrically connected with the horizontal packer (101) and the server (4) and is in wireless signal connection with the steel digging machine (102).

2. The real-time monitoring system for metal baling production according to claim 1, wherein: and a remote controller (103) for controlling the operation of the horizontal packer (101) is also arranged in an operating room of the steel digging machine (102), and the remote controller (103) is connected with the horizontal packer (101) through a wireless signal.

3. The real-time monitoring system for metal baling production according to claim 1, wherein: the field display screen (3) is connected with the control cabinet (1) through a wireless signal, and receives and displays the monitoring image acquired by the monitoring camera (2).