CN217803379U - Injection molding water tank welding equipment - Google Patents
Injection molding water tank welding equipment Download PDFInfo
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- CN217803379U CN217803379U CN202221476679.8U CN202221476679U CN217803379U CN 217803379 U CN217803379 U CN 217803379U CN 202221476679 U CN202221476679 U CN 202221476679U CN 217803379 U CN217803379 U CN 217803379U
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- water tank
- elbow
- plate
- injection molding
- mounting
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Abstract
The utility model discloses an injection molding water tank welding device, which comprises a workbench and a water tank installation mechanism, wherein a water tank is installed on the water tank installation mechanism and drives the water tank to horizontally reciprocate; the elbow installation mechanism is used for fixing the elbow on the elbow installation mechanism and driving the elbow to horizontally move; the heating device is arranged between the water tank installation mechanism and the elbow installation mechanism, and is used for heating and hot melting the connecting part of the water tank and the elbow; the water tank installation mechanism, the bent pipe installation mechanism and the heating device are arranged on the workbench. The utility model discloses simple structure, convenient to use has realized the automatic weld of water tank and return bend, and need not manual operation in welding process, has improved the security of production. When the water tank is fixed, the top blocks and the end positioning plates are distributed in a triangular shape, so that the reliability of water tank installation is improved. The heating plate is connected with the mounting plate in a floating mode, so that the heating plate is prevented from being damaged due to direct impact on the heating plate.
Description
Technical Field
The utility model relates to a water tank production field, in particular to water tank welding equipment moulds plastics.
Background
The existing toilet device generally includes a toilet body and a toilet tank for supplying water to the toilet body, and some toilet tanks are designed to be wall-embedded, so that a bent pipe needs to be pre-installed at a water outlet at the bottom of the toilet tank to introduce water in the tank into the toilet. Because of the water tank and the elbow are embedded, the later maintenance is complicated, so the connection quality of the water tank and the closestool needs to be ensured, and the later unnecessary loss is avoided.
SUMMERY OF THE UTILITY MODEL
Aiming at overcoming the defects of the prior art, the utility model discloses an injection molding water tank welding device, which comprises a workbench,
the water tank mounting mechanism is used for mounting the water tank on the water tank mounting mechanism and driving the water tank to horizontally reciprocate;
the elbow installation mechanism is used for fixing the elbow on the elbow installation mechanism and driving the elbow to horizontally move;
the heating device is arranged between the water tank mounting mechanism and the elbow pipe mounting mechanism, and is used for heating and hot melting the connecting part of the water tank and the elbow pipe;
the water tank installation mechanism, the elbow installation mechanism and the heating device are arranged on the workbench.
Further, water tank installation mechanism includes first actuating mechanism, second actuating mechanism, bottom plate, end locating plate and kicking block, first actuating mechanism sets up on the workstation, the bottom plate with second actuating mechanism sets up on the first actuating mechanism, the end locating plate is installed the left end of bottom plate, the kicking block is installed on the second actuating mechanism, utilize second actuating mechanism drives the kicking block will the water tank top tightly in on the end locating plate, first actuating mechanism drives bottom plate horizontal migration.
Furthermore, the two end positioning plates are arranged on the bottom plate at intervals; and the end positioning plates are positioned at two sides of the water outlet of the water tank.
Further, the end part of the top block is provided with a rubber ring.
Furthermore, side positioning plates are arranged on two sides of the bottom plate.
Further, the first driving mechanism is a servo sliding table, and the second driving mechanism is an air cylinder.
Furthermore, the elbow installation mechanism comprises a sliding table, a first air cylinder, a second air cylinder, an installation jig and a positioning block, wherein the sliding table is horizontally and slidably arranged on the workbench, and the first air cylinder is used for driving the sliding table to horizontally move; the mounting jig is arranged on the sliding table, the positioning block is vertically and slidably arranged on the sliding table, and the second cylinder is used for driving the positioning block to vertically move; the mounting jig is matched with the positioning block to fix the bent pipe.
Further, the installation jig is provided with an installation cavity matched with one end of the bent pipe, the bottom of the installation cavity is provided with an air hole connected with the air tightness detection mechanism, the positioning block is provided with a positioning cavity matched with the bent pipe, and the positioning block is provided with a pressing block.
Further, heating device includes grudging post, third cylinder, mounting panel, guide arm and hot plate, the third cylinder with the guide arm sets up on the grudging post, the mounting panel is connected the guide arm with the third cylinder, the hot plate is installed on the mounting panel, utilize the drive of third cylinder the hot plate horizontal migration.
Further, the heating plate is horizontally connected with the mounting plate in a sliding mode.
The utility model discloses the beneficial effect who gains:
the utility model discloses simple structure, convenient to use has realized the automatic weld of water tank and return bend, and need not manual operation in welding process, has improved the security of production. When the water tank is fixed, the top blocks and the end positioning plates are distributed in a triangular shape, so that the reliability of water tank installation is improved. The heating plate and the mounting plate are in floating connection, so that the heating plate is prevented from being damaged due to direct impact on the heating plate.
Drawings
Fig. 1 is a schematic perspective view of an injection molding water tank welding device of the present invention;
FIG. 2 is a schematic perspective view of a water tank mounting mechanism;
FIG. 3 is a schematic perspective view of the elbow mounting mechanism;
FIG. 4 is a schematic perspective view of a heating device;
the reference numbers are as follows:
1. the device comprises a workbench, 2, a water tank installation mechanism, 3, a bent pipe installation mechanism, 4, a heating device, 21, a first driving mechanism, 22, a second driving mechanism, 23, a bottom plate, 24, an end positioning plate, 25, a top block, 27, a side positioning plate, 31, a sliding table, 32, a first air cylinder, 33, a second air cylinder, 34, an installation jig, 35, a positioning block, 41, a vertical frame, 42, a third air cylinder, 43, an installation plate, 44, a guide rod, 45, a heating plate, 91, a water tank, 92, a bent pipe, 93, a connecting piece, 341, an installation cavity, 351, a positioning cavity, 352 and a pressing block.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
An injection molding water tank welding device, as shown in figure-14, comprises a workbench 1,
the water tank mounting mechanism 2 is used for mounting the water tank 91 on the water tank mounting mechanism 2 and driving the water tank 91 to horizontally reciprocate;
the elbow installation mechanism 3 is provided with an elbow 92 which is fixed on the elbow installation mechanism 3 and drives the elbow 92 to move horizontally;
the heating device 4 is arranged between the water tank installation mechanism 2 and the elbow installation mechanism 3, and the connecting part of the water tank 91 and the elbow 92 is heated and melted by the heating device 4;
the water tank mounting mechanism 2, the elbow pipe mounting mechanism 3 and the heating device 4 are arranged on the workbench 1.
As shown in fig. 1-2, the water tank mounting mechanism 2 includes a first driving mechanism 21, a second driving mechanism 22, a bottom plate 23, an end positioning plate 24 and a top block 25, the first driving mechanism 21 is disposed on the workbench 1, the bottom plate 23 and the second driving mechanism 22 are disposed on the first driving mechanism 21, the end positioning plate 24 is disposed at the left end of the bottom plate 23, the top block 25 is disposed on the second driving mechanism 22, the top block 25 is driven by the second driving mechanism 22 to tightly press the water tank 91 against the end positioning plate 24, and the first driving mechanism 21 drives the bottom plate 23 to move horizontally. The first driving mechanism 21 is a servo sliding table, and the second driving mechanism 22 is a cylinder.
In the above embodiment, as shown in fig. 1-2, two end positioning plates 24 are provided, and the two end positioning plates 24 are arranged on the bottom plate 23 at intervals; and, the end positioning plates 24 are positioned at both sides of the water outlet of the water tank 91. After the water tank 91 is placed on the bottom plate 23, the top block 25 is inserted into the water tank 91 through the second driving mechanism 22 and is tightly pressed against the inner bottom of the water tank 91; to ensure reliability and stability of the installation of the water tank 91.
In one embodiment, as shown in FIGS. 1-2, the end of the top block 25 is provided with a rubber ring. Firstly, the rubber ring has toughness, so that the top block 25 can be protected from being in hard contact with the water tank 91; meanwhile, the rubber ring can be used for hermetically connecting the top block 25 with the water outlet of the water tank 91, so that conditions are provided for subsequent air tightness detection.
In one embodiment, as shown in FIGS. 1-2, side positioning plates 27 are provided on both sides of the bottom plate 23. The side positioning plate 27 positions both sides of the water tank 91; it can be seen that the end positioning plate 24 and the side positioning plate 27 are mutually matched to form a positioning area of the water tank 91, so as to ensure that the mounted water tank 91 is aligned with the elbow 92, and simultaneously ensure that the top block 25 is aligned with the water outlet of the water tank 91.
In an embodiment, the elbow installation mechanism 3 includes a sliding table 31, a first air cylinder 32, a second air cylinder 33, an installation jig 34 and a positioning block 35, the sliding table 31 is horizontally slidably disposed on the workbench 1 through two parallel guide rails, the first air cylinder 32 is connected with the sliding table 31, and further drives the sliding table 31 to reciprocate towards the water tank installation mechanism 2; the installation jig 34 is arranged on the sliding table 31, the positioning block 35 is vertically arranged on the sliding table 31 in a sliding mode through two vertically arranged parallel guide rails, the second cylinder 33 is connected with the positioning block 35, and the positioning block 35 is driven to move up and down through the second cylinder 33. When the elbow 92 is installed, the installation jig 34 is matched with the positioning block 35 to position and fix the elbow, so that the elbow 92 is prevented from deviating from the water tank 91 when being connected.
The elbow 92 is an arc-shaped pipeline, and one end of the elbow is provided with a connecting piece 93; the installation jig 34 is provided with an installation cavity 341 matched with one end of the elbow 92, the bottom of the installation cavity 341 is provided with an air hole connected with the air tightness detection mechanism, the positioning block 35 is provided with a positioning cavity 351 matched with the elbow 92, and the positioning block is provided with a pressing block 352. When the second cylinder 33 drives the positioning block 35 to press down, the pressing block 352 presses and fixes the connecting piece 93, and the bent pipe 92 is positioned through the positioning cavity 351, so that the bent pipe 92 can be stably installed.
In the above embodiment, as shown in fig. 1 and 3, a rubber ring fitted to the end of the bent tube 92 is installed in the installation cavity 341, so that the bent tube 92 is connected to the installation jig 34 in a sealing manner.
In one embodiment, as shown in fig. 1 and 4, the heating device 4 includes a stand 41, a third air cylinder 42, a mounting plate 43, a guide rod 44 and a heating plate 45, the third air cylinder 42 and the guide rod 44 are disposed on the stand 41, and the stand 41 is fixed on the work table 1; the two guide rods 44 are respectively arranged at the upper side and the lower side of the third air cylinder 42, the mounting plate 43 is arranged on the third air cylinder 42 and the guide rods 44, the mounting plate 43 is driven by the third air cylinder 42 to move horizontally, and the guide rods 44 are matched to guide the mounting plate 43 to move stably. The heating plate 45 is mounted on the mounting plate 43. When in use, heating plate 45 is driven by third cylinder 42 to move to tank-mounting mechanism 2 and elbow-mounting mechanism 3 support. Then the connection surface of the water tank 91 and the elbow 92 is hot melted with the heating plate 45, and after the completion, the third cylinder 42 drives the heating plate 45 to reset.
In the above embodiment, as shown in fig. 1 and 4, the heating plate 45 is horizontally slidably connected to the mounting plate 43; that is, the heating plate 45 can be adjusted in position in the Y-axis direction. Thereby protecting the heating plate 45. The heating plate 451 includes a titanium alloy plate and a heating pipe embedded in the titanium alloy plate.
When the utility model is used, as shown in fig. 1-4, the water tank 91 and the elbow 92 are respectively arranged on the water tank mounting mechanism 2 and the elbow mounting mechanism 3; wherein, the second driving mechanism 22 drives the top block 25 to push the water tank 91 to move towards the end positioning plate 24 until the water tank 91 is tightly pressed against the end positioning plate 24. When the lower end of the bent tube 92 is placed in the mounting jig 34, the positioning block 35 is driven to move downwards by the second cylinder 33, and the bent tube 92 is mounted. Then the fourth cylinder 42 of the heating device 4 drives the heating plate 35 to move between the water tank 91 and the bent pipe 92, and the vertical part 91 and the bent pipe 92 are driven to move towards the heating plate 45 through the first driving mechanism 21 and the first cylinder 32 respectively, after waiting for the set time, the first driving mechanism 21 and the first cylinder 32 reset, and then the heating plate 45 also resets. The first driving mechanism 21 and the first cylinder 32 drive the water tank 91 and the elbow 92 to move toward each other, so that the two hot-melted ends of the water tank and the elbow 92 are adhered together. And after waiting for a specified time to cool and solidify, carrying out air tightness detection. The airtightness detection is performed by injecting gas through the gas hole 352 to a predetermined pressure, maintaining the pressure, and observing whether the internal pressure drop value is within a qualified range, thereby determining whether the connection between the water tank 91 and the elbow 92 is qualified.
The above are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and equivalent arrangements as is within the spirit and scope of the present invention.
Claims (10)
1. An injection molding water tank welding device is characterized by comprising a workbench,
the water tank mounting mechanism is used for mounting the water tank on the water tank mounting mechanism and driving the water tank to horizontally reciprocate;
the elbow installation mechanism is used for fixing the elbow on the elbow installation mechanism and driving the elbow to horizontally move;
the heating device is arranged between the water tank mounting mechanism and the elbow pipe mounting mechanism, and is used for heating and hot melting the connecting part of the water tank and the elbow pipe;
the water tank installation mechanism, the elbow installation mechanism and the heating device are arranged on the workbench.
2. The injection molding water tank welding equipment according to claim 1, wherein the water tank mounting mechanism comprises a first driving mechanism, a second driving mechanism, a bottom plate, an end positioning plate and a top block, the first driving mechanism is arranged on the workbench, the bottom plate and the second driving mechanism are arranged on the first driving mechanism, the end positioning plate is arranged at the left end of the bottom plate, the top block is arranged on the second driving mechanism, the top block is driven by the second driving mechanism to tightly press the water tank against the end positioning plate, and the first driving mechanism drives the bottom plate to move horizontally.
3. The injection molding water tank welding equipment as claimed in claim 2, wherein two end positioning plates are arranged, and the two end positioning plates are arranged on the bottom plate at intervals; and the end positioning plates are positioned at two sides of the water outlet of the water tank.
4. An injection molding water tank welding device as claimed in claim 2, wherein a rubber ring is provided at an end of the top block.
5. An injection molding water tank welding device as claimed in claim 2, wherein side positioning plates are arranged on two sides of the bottom plate.
6. The injection molding water tank welding equipment according to claim 2, wherein the first driving mechanism is a servo sliding table, and the second driving mechanism is an air cylinder.
7. The injection molding water tank welding equipment according to claim 1, wherein the elbow installation mechanism comprises a sliding table, a first air cylinder, a second air cylinder, an installation jig and a positioning block, the sliding table is horizontally slidably arranged on the workbench, and the sliding table is driven to horizontally move by the first air cylinder; the mounting jig is arranged on the sliding table, the positioning block is vertically and slidably arranged on the sliding table, and the second cylinder is used for driving the positioning block to vertically move; the mounting jig is matched with the positioning block to fix the bent pipe.
8. The injection molding water tank welding equipment according to claim 7, wherein an installation cavity matched with one end of the bent pipe is formed in the installation jig, an air hole connected with the air tightness detection mechanism is formed in the bottom of the installation cavity, a positioning cavity matched with the bent pipe is formed in the positioning block, and a pressing block is arranged on the positioning block.
9. The injection molding water tank welding equipment according to claim 1, wherein the heating device comprises a vertical frame, a third cylinder, a mounting plate, a guide rod and a heating plate, the third cylinder and the guide rod are arranged on the vertical frame, the mounting plate is connected with the guide rod and the third cylinder, the heating plate is mounted on the mounting plate, and the third cylinder is used for driving the heating plate to horizontally move.
10. An injection molding water tank welding apparatus as claimed in claim 9, wherein said heating plate is horizontally slidably connected to said mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221476679.8U CN217803379U (en) | 2022-06-13 | 2022-06-13 | Injection molding water tank welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221476679.8U CN217803379U (en) | 2022-06-13 | 2022-06-13 | Injection molding water tank welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217803379U true CN217803379U (en) | 2022-11-15 |
Family
ID=83991123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221476679.8U Active CN217803379U (en) | 2022-06-13 | 2022-06-13 | Injection molding water tank welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217803379U (en) |
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2022
- 2022-06-13 CN CN202221476679.8U patent/CN217803379U/en active Active
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