CN217802706U - Automatic online edge crusher - Google Patents
Automatic online edge crusher Download PDFInfo
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- CN217802706U CN217802706U CN202221347740.9U CN202221347740U CN217802706U CN 217802706 U CN217802706 U CN 217802706U CN 202221347740 U CN202221347740 U CN 202221347740U CN 217802706 U CN217802706 U CN 217802706U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
Description
技术领域technical field
本申请涉及网边破碎设备技术领域,尤其是涉及自动在线网边破碎机。The present application relates to the technical field of edge crushing equipment, in particular to an automatic online edge crusher.
背景技术Background technique
破碎机在塑料回收产业中常常用于对废弃的拉伸网边(比如双向拉伸塑料土工格栅边料)进行破碎后的重新利用,应用非常广泛,现有技术中的破碎机进行拉伸网边废料的回收利用时经常会需要进行网边卷取、集中破碎、造粒、回用等一系列工艺,但这样不仅成本较高回用周期较长,劳动强度较高,同时这么多环节也可能导致材料污染。Shredders are often used in the plastic recycling industry to recycle discarded stretched mesh edges (such as biaxially stretched plastic geogrid edges), which are widely used. The shredders in the prior art stretch A series of processes such as net-side coiling, centralized crushing, granulation, and recycling are often required for the recycling of web-side waste, but this is not only costly, but the recycling cycle is longer and labor-intensive. At the same time, so many links May also result in material contamination.
实用新型内容Utility model content
为了改善上述提到的多环节处理可能导致材料污染和成本较高的问题,本申请提供自动在线网边破碎机。In order to improve the above-mentioned problems that multi-link processing may lead to material pollution and high cost, this application provides an automatic online screen edge crusher.
本申请提供自动在线网边破碎机,采用如下的技术方案:自动在线网边破碎机,包括破碎机体,所述破碎机体的入口处设有待破碎的废网边,破碎机体的入口处设置有防偏喂料机构,破碎机体的内腔上部分别设置有牵引电机和下牵引辊,所述下牵引辊的轴端与牵引电机的输出轴端通过传动链条连接,且破碎机体的内腔上部还安装有上牵引辊,所述上牵引辊与下牵引辊之间通过废网边,且破碎机体在靠近下牵引辊和上牵引辊处还设置有防飞溅外溢装置,且破碎机体在靠近纠偏夹板的一侧设置有破碎腔室,所述破碎腔室的内腔中转动设置有动刀架,所述动刀架的外侧固定安装有若干个切料动刀,且破碎腔室的底部还设置有筛网,破碎腔室的左右两侧还固设有切料定刀。This application provides an automatic online edge crusher, which adopts the following technical scheme: the automatic online edge crusher includes a crushing body, the entrance of the crushing body is provided with waste mesh edges to be crushed, and the entrance of the crushing body is provided with an anti- Partial feeding mechanism, the upper part of the inner cavity of the crusher body is respectively equipped with a traction motor and a lower traction roller, the shaft end of the lower traction roller is connected with the output shaft end of the traction motor through a transmission chain, and the upper part of the inner cavity of the crusher body is also installed There is an upper traction roller, and the edge of the waste net passes between the upper traction roller and the lower traction roller, and the crushing body is also equipped with an anti-splash overflow device near the lower traction roller and the upper traction roller, and the crushing body is close to the deviation correction splint. A crushing chamber is arranged on one side, and a movable knife frame is installed in the inner cavity of the crushing chamber, and several moving knives for material cutting are fixedly installed on the outside of the movable knife frame, and the bottom of the crushing chamber is also provided with a The sieve, the left and right sides of the crushing chamber are also fixed with cutting knives.
基于上述技术特征:相比传统的网边回收利用多环节工艺,本工艺直接采用在线破碎后回用,去除了卷取、转运和造粒工序,既节约了成本,又缩短了回用周期,降低了劳动强度,提高了工作效率,同时也减少了多环节可能导致的材料污染,且在破碎机体的入口处,设置了防偏喂料机构、上牵引辊和下牵引辊,尽量避免了因废网边进料量过大造成的破碎机体超载和停机故障率,确保了废网边的充分破碎,且在喂料过程中还设置了防飞溅外溢装置,避免了经破碎后的碎屑飞溅造成的外溢返料现象,在避免破碎料出现落地污染的同时,有效防止了堵塞现象的发生。Based on the above technical features: Compared with the traditional multi-link recycling process at the edge of the net, this process directly adopts on-line crushing and recycling, eliminating the coiling, transshipment and granulation processes, which not only saves costs, but also shortens the recycling cycle. The labor intensity is reduced, the work efficiency is improved, and the material pollution that may be caused by multiple links is also reduced. At the entrance of the crushing body, an anti-bias feeding mechanism, an upper traction roller and a lower traction roller are installed to avoid as much as possible. The overload of the crusher body and the failure rate of shutdown caused by excessive feeding of the waste net side ensure the full crushing of the waste net side, and an anti-splash and overflow device is also installed during the feeding process to avoid splashing of broken debris The phenomenon of overflowing and returning materials caused by it can effectively prevent the occurrence of clogging while avoiding the pollution of the broken materials.
作为本实用新型所述自动在线网边破碎机的一种优选方案,其中:所述筛网采用纵向椭圆形筛网孔,且椭圆孔的长轴方向与切料动刀的刃口方向相一致。As a preferred solution of the automatic online screen edge crusher described in the present invention, wherein: the screen adopts a longitudinal elliptical screen hole, and the long axis direction of the elliptical hole is consistent with the cutting edge direction of the cutting knife .
基于上述技术特征:较通常使用的圆形网孔,椭圆孔的短轴尺寸和长短轴尺寸比例有一定的限制,这样的结构既有利于控制破碎后料片的外形尺寸,又使切料动刀与网孔间发生的辅助切割过程更加顺畅有效,对切断效果的保证和延长筛网的使用寿命效果十分明显。Based on the above technical features: Compared with the commonly used circular mesh, the minor axis size and the ratio of the major and minor axis dimensions of the elliptical hole have certain restrictions. The auxiliary cutting process between the knife and the mesh is smoother and more effective, which is very effective in ensuring the cutting effect and prolonging the service life of the screen.
作为本实用新型所述自动在线网边破碎机的一种优选方案,其中:所述破碎机体的内腔底部分别安装有吹料风机和主电机,所述主电机的输出轴端与动刀架的轴端通过传动皮带连接。As a preferred solution of the automatic online screen edge crusher described in the utility model, wherein: the bottom of the inner cavity of the crushing body is respectively equipped with a blower fan and a main motor, and the output shaft end of the main motor is connected to the movable knife holder. The shaft ends are connected by a transmission belt.
基于上述技术特征:主电机的输出轴端可通过外接传动皮带与动刀架的轴端进行传动连接,当启动主电机后,动刀架可进行旋转并利用切料动刀与切料定刀的剪切作用,对进入的废网边进行破碎切割,主要的切断和破碎是由切料动刀和切料定刀的剪切作用完成的,切料动刀与筛网的切割是辅助作用。Based on the above technical features: the output shaft end of the main motor can be connected to the shaft end of the moving tool holder through an external transmission belt. The shearing effect is to crush and cut the edge of the incoming waste net. The main cutting and crushing are completed by the shearing action of the moving knife and the fixed knife. The cutting of the moving knife and the screen is an auxiliary function.
作为本实用新型所述自动在线网边破碎机的一种优选方案,其中:所述吹料风机的出风端固定连接有吹料管,且所述破碎腔室的底部固定连接有集料仓,所述集料仓的底端与吹料管固定连接。As a preferred solution of the automatic online screen edge crusher described in the present invention, wherein: the air outlet end of the blowing fan is fixedly connected with a blowing pipe, and the bottom of the crushing chamber is fixedly connected with a collection bin , the bottom end of the collection bin is fixedly connected with the blowing pipe.
基于上述技术特征:吹料风机采用正压送料工艺(目前常用的是负压真空吸料工艺),在确保破碎料及时送入集料仓的同时,既减少了负压送料造成的真空泵叶片静电吸附缺陷,又很好保证了筛网底部料的及时彻底剥离,减小了因筛网出料不及时造成的破碎电机堵转过载。Based on the above technical features: the blower adopts the positive pressure feeding process (currently, the negative pressure vacuum suction process is commonly used), which not only reduces the static electricity of the vacuum pump blades caused by negative pressure feeding, but also ensures that the crushed materials are sent to the collection bin in time. Adsorption defects ensure the timely and complete stripping of the material at the bottom of the screen, reducing the jamming and overload of the crushing motor caused by the untimely discharge of the screen.
作为本实用新型所述自动在线网边破碎机的一种优选方案,其中:所述集料仓整体设计为漏斗状,且集料仓与所述出料管的内腔相互连通。As a preferred solution of the automatic online edge crusher of the present invention, wherein: the collection bin is designed as a funnel as a whole, and the collection bin communicates with the inner cavity of the discharge pipe.
基于上述技术特征:漏斗形的集料仓,加上主动正压吹料工艺,在漏斗内形成了一定的负压区,既保证了破碎料的快速充分吹出,又有利于筛网保持落料通畅。Based on the above technical features: the funnel-shaped collecting bin, coupled with the active positive pressure blowing process, forms a certain negative pressure area in the funnel, which not only ensures the rapid and sufficient blowing of the broken material, but also facilitates the screen to maintain the falling material unobstructed.
作为本实用新型所述自动在线网边破碎机的一种优选方案,其中:所述吹料管远离吹料风机的一端固定连接有储料罐,所述储料罐的架体侧壁上对称设置有挂钩,所述挂钩上悬挂钩接有储料袋。As a preferred solution of the automatic online edge crusher of the utility model, wherein: the end of the blowing pipe away from the blower is fixedly connected with a storage tank, and the side wall of the frame of the storage tank is symmetrical A hook is provided, and a storage bag is connected to the hanging hook on the hook.
基于上述技术特征:吹料管可将破碎料导入至储料罐并最终排入至储料袋中,且待破碎完成后,操作人员可从挂钩上取下储料袋。Based on the above technical features: the blowing pipe can lead the crushed material into the storage tank and finally discharge it into the storage bag, and after the crushing is completed, the operator can remove the storage bag from the hook.
综上所述,本实用新型包括以下至少一种有益效果:In summary, the utility model includes at least one of the following beneficial effects:
1.相比传统的网边回收利用多环节工艺,本工艺直接采用在线破碎后回用,去除了卷取、转运和造粒工序,既节约了成本,又缩短了回用周期,降低了劳动强度,提高了工作效率,同时也减少了多环节可能导致的材料污染,且在破碎机体的入口处,设置了防偏喂料机构、上牵引辊和下牵引辊,尽量避免了因废网边进料量过大造成的破碎机体超载和停机故障率,确保了废网边的充分破碎,且在喂料过程中还设置了防飞溅外溢装置,避免了经破碎后的碎屑飞溅造成的外溢返料现象,在避免破碎料出现落地污染的同时,有效防止了堵塞现象的发生;1. Compared with the traditional multi-link recycling process at the edge of the net, this process directly adopts on-line crushing and recycling, eliminating the coiling, transshipment and granulation processes, which not only saves costs, but also shortens the recycling cycle and reduces labor costs. The strength improves the work efficiency, and also reduces the material pollution that may be caused by multiple links, and at the entrance of the crushing body, an anti-bias feeding mechanism, an upper traction roller and a lower traction roller are installed to avoid the waste net edge as much as possible. The overload of the crushing body and the failure rate of shutdown caused by excessive feeding ensure the full crushing of the waste net edge, and an anti-splash and overflow device is also installed during the feeding process to avoid the overflow caused by the splash of crushed debris The phenomenon of returning materials, while avoiding the pollution of the broken materials, effectively prevents the occurrence of clogging;
2.吹料风机采用正压送料工艺(目前常用的是负压真空吸料工艺),在确保破碎料及时送入集料仓的同时,既减少了负压送料造成的真空泵叶片静电吸附缺陷,又很好保证了筛网底部料的及时彻底剥离,减小了因筛网出料不及时造成的破碎电机堵转过载;2. The blower adopts the positive pressure feeding process (currently, the negative pressure vacuum suction process is commonly used), which not only reduces the electrostatic adsorption defects of vacuum pump blades caused by negative pressure feeding, but also ensures that the crushed materials are sent to the collection bin in time. It also ensures the timely and thorough stripping of the material at the bottom of the screen, reducing the stalling and overload of the crushing motor caused by the untimely discharge of the screen;
3.漏斗形的集料仓,加上主动正压吹料工艺,在漏斗内形成了一定的负压区,既保证了破碎料的快速充分吹出,又有利于筛网保持落料通畅。3. The funnel-shaped collecting bin, coupled with the active positive pressure blowing process, forms a certain negative pressure area in the funnel, which not only ensures the rapid and sufficient blowing of the crushed material, but also helps the screen to keep the material falling smoothly.
附图说明Description of drawings
图1是本实用新型的整体结构图;Fig. 1 is the overall structural diagram of the utility model;
图2是本实用新型的破碎机体内部各部件具体安装结构图;Fig. 2 is a specific installation structure diagram of various components inside the crusher body of the present invention;
图3是本实用新型的储料罐具体结构图。Fig. 3 is a specific structural diagram of the storage tank of the present invention.
附图标记说明:Explanation of reference signs:
1、破碎机体;11、吹料风机;111、吹料管;12、主电机;2、废网边;3、防偏喂料机构;4、牵引电机;5、下牵引辊;6、上牵引辊;7、防飞溅外溢装置;8、破碎腔室;81、动刀架;811、切料动刀;82、筛网;83、切料定刀;9、集料仓;10、储料罐;101、挂钩;102、储料袋。1. Crusher body; 11. Blowing fan; 111. Blowing pipe; 12. Main motor; 2. Waste net edge; 3. Anti-bias feeding mechanism; 4. Traction motor; Traction roller; 7. Anti-splash and overflow device; 8. Crushing chamber; 81. Moving knife holder; 811. Moving knife for material cutting; 82. Screen; 83. Fixed knife for material cutting; Tank; 101, hook; 102, storage bag.
具体实施方式Detailed ways
以下结合附图1-3对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing 1-3 the utility model is described in further detail.
请参阅图1-3,本实用新型提供的自动在线网边破碎机,包括破碎机体1,破碎机体1的入口处设有待破碎的废网边2,破碎机体1的入口处设置有防偏喂料机构3,破碎机体1的内腔上部分别设置有牵引电机4和下牵引辊5,下牵引辊5的轴端与牵引电机4的输出轴端通过传动链条连接,且破碎机体1的内腔上部还安装有上牵引辊6,上牵引辊6与下牵引辊5之间通过废网边2,在破碎机体1的入口处,设置了防偏喂料机构3、上牵引辊6和下牵引辊5,尽量避免了因废网边2进料量过大造成的破碎机体1超载和停机故障率,确保了废网边2 的充分破碎。Please refer to Figures 1-3, the automatic online edge crusher provided by the utility model includes a crushing
破碎机体1在靠近下牵引辊5和上牵引辊6处还上下平行设置有防飞溅外溢装置7,在喂料过程中防飞溅外溢装置7,避免了经破碎后的碎屑飞溅造成的外溢返料现象,在避免破碎料出现落地污染的同时,有效防止了堵塞现象的发生,且破碎机体1在靠近防飞溅外溢装置7的一侧设置有破碎腔室8,破碎腔室 8的内腔中转动设置有动刀架81,动刀架81的外侧固定安装有若干个切料动刀 811,破碎腔室8的左右两侧固设有切料定刀83,且破碎腔室8的底部还设置有筛网82,筛网82采用纵向椭圆形筛网孔,且椭圆孔的长轴方向与切料动刀811 的刃口方向相一致,较通常使用的圆形网孔,椭圆孔的短轴尺寸和长短轴尺寸比例有一定的限制,这样的结构既有利于控制破碎后料片的外形尺寸,又使切料动刀811与网孔间发生的辅助切割过程更加顺畅有效,对切断效果的保证和延长筛网82的使用寿命效果十分明显。The crushing
破碎机体1的内腔底部分别安装有吹料风机11和主电机12,主电机12的输出轴端与动刀架81的轴端通过传动皮带连接,主电机12的输出轴端可通过外接传动皮带与动刀架81的轴端进行传动连接,当启动主电机12后,动刀架 81可进行旋转并利用切料动刀811与切料定刀83的剪切作用对进入的废网边2 进行破碎切割,主要的切断和破碎是由切料动刀811和切料定刀83的剪切作用完成的,切料动刀811与筛网82的切割是辅助作用。A
吹料风机11的出风端固定连接有吹料管111,且破碎腔室8的底部固定连接有集料仓9,集料仓9整体设计为漏斗状,且集料仓9与吹料管111的内腔相互连通,漏斗形的集料仓9,加上主动正压吹料工艺,在漏斗内形成了一定的负压区,既保证了破碎料的快速充分吹出,又有利于筛网82保持落料通畅,集料仓9的底端与吹料管111固定连接,吹料风机11采用正压送料工艺(目前常用的是负压真空吸料工艺),在确保破碎料及时送入集料仓9的同时,既减少了负压送料造成的真空泵叶片静电吸附缺陷,又很好保证了筛网82底部料的及时彻底剥离,减小了因筛网82出料不及时造成的破碎电机堵转过载。The air outlet end of the
出料管111远离吹料风机11的一端固定连接有储料罐10,储料罐10的架体侧壁上对称设置有挂钩101,挂钩101上悬挂钩接有储料袋102,吹料管111 可将破碎料导入至储料罐10并最终排入至储料袋102中,且待破碎完成后,操作人员可从挂钩101上取下储料袋102。One end of the
以上均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The above are all preferred embodiments of the present utility model, and do not limit the scope of protection of the present utility model accordingly. Therefore: all equivalent changes made according to the structure, shape and principle of the present utility model should be covered by the utility model. within the scope of protection.
Claims (6)
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| CN217802706U true CN217802706U (en) | 2022-11-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221347740.9U Expired - Fee Related CN217802706U (en) | 2022-05-31 | 2022-05-31 | Automatic online edge crusher |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118024461A (en) * | 2024-04-11 | 2024-05-14 | 安徽岳塑汽车工业股份有限公司 | Automobile plastic interior trim part processing waste recycling device |
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2022
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118024461A (en) * | 2024-04-11 | 2024-05-14 | 安徽岳塑汽车工业股份有限公司 | Automobile plastic interior trim part processing waste recycling device |
| CN118024461B (en) * | 2024-04-11 | 2024-06-21 | 安徽岳塑汽车工业股份有限公司 | Automobile plastic interior trim part processing waste recycling device |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |