CN217801899U - Synchronous three-side cutting machine for publications - Google Patents
Synchronous three-side cutting machine for publications Download PDFInfo
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- CN217801899U CN217801899U CN202222026669.0U CN202222026669U CN217801899U CN 217801899 U CN217801899 U CN 217801899U CN 202222026669 U CN202222026669 U CN 202222026669U CN 217801899 U CN217801899 U CN 217801899U
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Abstract
本实用新型提供了一种刊物同步式三面裁切机,它解决了刊物边缘修剪等问题,其包括裁剪平台,裁剪平台上设置有推料机构,裁剪平台上方设置有压料机构和落刀机构,落刀机构包括对称设置且同步下落的侧切刀,侧切刀之间设置有横切刀,落刀机构具有引导侧切刀沿倾斜方向下落的倾斜驱动组件以及引导横切刀沿竖直方向下落的竖直驱动组件。本实用新型具有裁剪效率高、运行稳定等优点。
The utility model provides a synchronous three-sided cutting machine for publications, which solves the problems of trimming the edges of the publications, and includes a cutting platform, on which a pushing mechanism is arranged, and a pressing mechanism and a knife dropping mechanism are arranged above the cutting platform. The knife drop mechanism includes symmetrically arranged side cutters that fall synchronously, and a cross-cut knife is arranged between the side cutters. The knife drop mechanism has an inclined drive assembly that guides the side cutters to fall in an inclined direction and guides the cross-cut knife to fall in a vertical direction. Vertical drive assembly. The utility model has the advantages of high cutting efficiency, stable operation and the like.
Description
技术领域technical field
本实用新型属于裁剪设备技术领域,具体涉及一种刊物同步式三面裁切机。The utility model belongs to the technical field of cutting equipment, in particular to a synchronous three-sided cutting machine for publications.
背景技术Background technique
裁剪机包括电动裁剪刀、冲裁机和自动裁剪机等。裁剪刀用电动替代手动裁剪面料的工具。根据刀片的形式可分为直刀、圆刀、角刀和带刀等。借助工作台,用手动的方式完成多层面料的裁剪。剪裁台带有裁剪装置的工作台。由于裁剪形式的多样化,裁剪台可分为冲裁机、油压裁断机、自动激光裁剪机、组合裁床和真空裁床等。将面料放置剪裁台上,用手动或自动的方式裁剪面料。现有的裁剪机用于裁剪刊物杂志等纸张时,无法针对不同的刊物调整裁剪规格,需要频繁更换刀具才能解决刊物裁剪的问题。除此之外,裁剪刊物时通常对其边缘进行逐一剪切,其裁剪效率较低,无法满足大批量刊物边缘修剪需求。Cutting machines include electric cutting knives, punching machines and automatic cutting machines. The scissors use electric instead of manual tools for cutting fabrics. According to the form of the blade, it can be divided into straight knife, round knife, corner knife and band knife. With the help of the workbench, the cutting of multiple layers of fabrics is done manually. Cutting table A working table with a cutting device. Due to the diversification of cutting forms, cutting tables can be divided into punching machines, hydraulic cutting machines, automatic laser cutting machines, combined cutting machines and vacuum cutting machines. Place the fabric on the cutting table and cut the fabric manually or automatically. When the existing cutting machine is used to cut paper such as publications and magazines, the cutting specifications cannot be adjusted for different publications, and the problem of cutting the publications needs to be solved by frequent replacement of knives. In addition, when cutting the publications, the edges are usually cut one by one, and the cutting efficiency is low, which cannot meet the edge trimming requirements of a large number of publications.
为了解决现有技术存在的不足,人们进行了长期的探索,提出了各式各样的解决方案。例如,中国专利文献公开了一种可调节裁剪大小纸张的裁剪装置[202122761668.6],其包括装置主体,所述装置主体的顶部设置有液压缸,且液压缸的输出端配合连接有液压杆,所述液压杆的底端配合连接有固定板,且固定板的左右两侧均配合连接有固定块,所述固定板的一侧表面开设有第一滑槽,且第一滑槽的内部配合连接有第一滑块,所述第一滑块的一侧配合连接有裁剪刀具。In order to solve the deficiencies in the prior art, people have carried out long-term exploration and proposed various solutions. For example, the Chinese patent document discloses a cutting device [202122761668.6] that can adjust the size of paper, which includes a device body, a hydraulic cylinder is arranged on the top of the device body, and a hydraulic rod is connected to the output end of the hydraulic cylinder. The bottom end of the hydraulic rod is matched with a fixed plate, and the left and right sides of the fixed plate are connected with fixed blocks. One side surface of the fixed plate is provided with a first chute, and the inside of the first chute is connected with the first chute. There is a first slider, and one side of the first slider is cooperatively connected with a cutting tool.
上述方案在一定程度上解决了裁剪规格单一的问题,但是该方案依然存在着诸多不足,例如对于大批量期刊杂志修边效率较低等问题。The above solution solves the problem of single cutting specifications to a certain extent, but there are still many shortcomings in this solution, such as the low efficiency of trimming large quantities of periodicals and magazines.
发明内容Contents of the invention
本实用新型的目的是针对上述问题,提供一种设计合理,修边效率高的刊物同步式三面裁切机。The purpose of the utility model is to solve the above problems and provide a synchronous three-sided cutting machine for publications with reasonable design and high trimming efficiency.
为达到上述目的,本实用新型采用了下列技术方案:一种刊物同步式三面裁切机,包括裁剪平台,裁剪平台上设置有推料机构,裁剪平台上方设置有压料机构和落刀机构,落刀机构包括对称设置且同步下落的侧切刀,侧切刀之间设置有横切刀,落刀机构具有引导侧切刀沿倾斜方向下落的倾斜驱动组件以及引导横切刀沿竖直方向下落的竖直驱动组件。侧切刀与横切刀在倾斜驱动组件和竖直驱动组件对刊物边缘进行剪切,可一次性对刊物三边进行修剪,配合推料机构和压料机构实现刊物连续剪切,具有较高的修边效率。In order to achieve the above purpose, the utility model adopts the following technical solutions: a synchronous three-sided cutting machine for publications, including a cutting platform, a pushing mechanism is arranged on the cutting platform, a pressing mechanism and a knife dropping mechanism are arranged above the cutting platform, The knife drop mechanism includes side cutters that are arranged symmetrically and fall synchronously. There are cross-cutting knives between the side cutters. Direct drive components. The side cutter and the cross cutter cut the edge of the publication in the inclined drive assembly and the vertical drive assembly, and can trim the three sides of the publication at one time, and cooperate with the pushing mechanism and the pressing mechanism to realize continuous cutting of the publication, which has a high Trimming efficiency.
在上述的一种刊物同步式三面裁切机中,推料机构包括沿裁剪平台纵向延伸的推料槽,裁剪平台下端安装有气动推杆,气动推杆伸缩端连接有推料架体,推料架体穿过推料槽延伸至裁剪平台上端,推料架体在气动推杆驱动下沿推料槽滑动,裁剪平台上端设置有挡料机构。推料机构将物料推送至压料机构下端进行定位固定,避免剪切时物料错位。In the aforementioned synchronous three-sided cutting machine for publications, the pushing mechanism includes a pushing groove extending longitudinally along the cutting platform, a pneumatic push rod is installed at the lower end of the cutting platform, and the telescopic end of the pneumatic pushing rod is connected with a pushing frame body, The rack body extends through the pushing groove to the upper end of the cutting platform, and the pushing rack body slides along the pushing groove under the drive of the pneumatic push rod, and the upper end of the cutting platform is provided with a stopper mechanism. The pushing mechanism pushes the material to the lower end of the pressing mechanism for positioning and fixing to avoid material misalignment during shearing.
在上述的一种刊物同步式三面裁切机中,挡料机构包括转动安装在推料槽上端的挡料板,挡料板固定连接有传动轮,气动推杆伸缩端连接有传动杆,传动杆与传动轮周向外侧通过传动齿啮合传动,挡料板随传动杆伸缩转动至竖直或水平状态。挡料机构与推料机构配合对物料在水平方位上进行固定,剪切完成后挡料板转动至水平供刊物推出,方便连续剪切。In the aforementioned synchronous three-sided cutting machine for publications, the material blocking mechanism includes a material blocking plate rotatably installed on the upper end of the pushing trough, the material blocking plate is fixedly connected with a transmission wheel, and the telescopic end of the pneumatic push rod is connected with a transmission rod. The rod and the drive wheel are engaged and driven through the drive gears, and the baffle plate rotates to a vertical or horizontal state as the drive rod telescopically rotates. The blocking mechanism cooperates with the pushing mechanism to fix the material in the horizontal position. After the shearing is completed, the blocking plate rotates to the horizontal level for publications to be pushed out, which is convenient for continuous cutting.
在上述的一种刊物同步式三面裁切机中,压料机构包括设置在裁剪平台上端的压料架体,压料架体上安装有电动推杆,电动推杆伸缩端朝下且固定有压料块。压料机构由电动推杆驱动,可精确控制推动量以及按压力矩,避免按压力矩过大损伤物料。In the above-mentioned synchronous three-sided cutting machine for publications, the pressing mechanism includes a pressing frame body arranged on the upper end of the cutting platform, an electric push rod is installed on the pressing frame body, and the telescopic end of the electric push rod faces downward and is fixed with a Press block. The pressing mechanism is driven by an electric push rod, which can precisely control the pushing amount and pressing torque to avoid damage to materials due to excessive pressing torque.
在上述的一种刊物同步式三面裁切机中,倾斜驱动组件包括设置在压料架体靠近推料机构的一侧的斜向导板,斜向导板上安装有沿倾斜方向滑动的斜向导块,侧切刀安装在斜向导块两侧,斜向导板与斜向导块之间设置有第一液压推杆。倾斜驱动组件引导侧切刀斜向进刀,降低剪切阻力,保证切口平滑。In the aforesaid synchronous three-sided cutting machine for publications, the inclined driving assembly includes an inclined guide plate arranged on the side of the pressing frame body close to the pushing mechanism, and an inclined guide block sliding along the inclined direction is installed on the inclined guide plate , the side cutter is installed on both sides of the inclined guide block, and a first hydraulic push rod is arranged between the inclined guide plate and the inclined guide block. The inclined drive assembly guides the side cutter to feed obliquely, reducing the shearing resistance and ensuring a smooth cut.
在上述的一种刊物同步式三面裁切机中,竖直驱动组件包括设置在压料架体上的竖直驱动架体,竖直驱动架体上安装有第二液压推杆,第二液压推杆伸缩端朝下且与横切刀连接,第二液压推杆与第一液压推杆运动不同步。竖直驱动组件驱动横切刀对刊物短边进行剪切,在两侧无限位结构的前提下保证切口齐平。In the aforesaid synchronous three-sided cutting machine for publications, the vertical drive assembly includes a vertical drive frame set on the binder frame body, a second hydraulic push rod is installed on the vertical drive frame body, and the second hydraulic pressure The telescopic end of the push rod faces downward and is connected with the cross-cutting knife, and the movement of the second hydraulic push rod is asynchronous with that of the first hydraulic push rod. The vertical drive assembly drives the cross-cutting knife to cut the short side of the publication, ensuring that the cut is flush under the premise of unlimited structure on both sides.
在上述的一种刊物同步式三面裁切机中,压料架体上安装有激光发射头和光感器,裁剪平台上设置有与光感器连接的声光报警器。激光发射头和光感器及时感应刊物杂质位置,保证剪切精度。In the aforementioned synchronous three-sided cutting machine for publications, a laser emitting head and a light sensor are installed on the pressing frame body, and an audible and visual alarm connected to the light sensor is arranged on the cutting platform. The laser emitting head and light sensor sense the position of the impurities in the publication in time to ensure the cutting accuracy.
在上述的一种刊物同步式三面裁切机中,裁剪平台下端安装有固定立柱,裁剪平台上端安装有防护罩,防护罩内设置有控制箱体,防护罩外侧设置有与控制箱体连接的控制面板。裁剪平台上端的防护罩对压料机构和落刀机构进行防护,由控制箱体控制各个机构运动。In the aforementioned synchronous three-sided cutting machine for publications, a fixed column is installed at the lower end of the cutting platform, and a protective cover is installed at the upper end of the cutting platform. control panel. The protective cover at the upper end of the cutting platform protects the pressing mechanism and the knife-dropping mechanism, and the movement of each mechanism is controlled by the control box.
在上述的一种刊物同步式三面裁切机中,侧切刀和横切刀分别具有沿横向或纵向延伸的刀座,刀座下端插接固定有长条状的闸刀,闸刀下端刀口相对水平面倾斜设置。闸刀刀口略微倾斜,有助于引导刀口进行剪切。In the above-mentioned synchronous three-sided cutting machine for publications, the side cutter and the cross cutter respectively have knife holders extending horizontally or vertically, the lower ends of the knife holders are inserted and fixed with elongated gate knives, and the knife edges at the lower ends of the gate knives are opposite to each other. Horizontal tilt setting. The guillotine blade is slightly beveled to help guide the blade for cutting.
在上述的一种刊物同步式三面裁切机中,裁剪平台上转动安装有传输带轮和指示标识,传输带轮之间套有传输带体,传输带轮与传输电机传动连接。裁剪平台上的传输带轮和指示标识配合引导物料传输,实现期刊杂质全自动裁剪传输。In the aforementioned synchronous three-sided cutting machine for publications, the cutting platform is rotatably equipped with a transmission pulley and an indicator mark, a transmission belt body is set between the transmission pulleys, and the transmission pulley is connected to the transmission motor through transmission. The transmission pulley and the indicator mark on the cutting platform cooperate to guide the material transmission to realize the automatic cutting and transmission of journal impurities.
与现有的技术相比,本实用新型的优点在于:倾斜驱动组件和竖直驱动组件引导侧切刀和横切刀从三面对刊物进行剪切,具有较高的修边效率;推料机构和挡料机构对刊物实现纵向限位,保证刊物切口平滑;裁剪平台配合传输带轮和传输带体,对期刊杂质进行连续传输,实现刊物自动化剪切。Compared with the existing technology, the utility model has the advantages of: the inclined drive assembly and the vertical drive assembly guide the side cutter and the cross cutter to cut the publications from three sides, and have higher trimming efficiency; the pushing mechanism The vertical limit of the publications is realized by the stopper mechanism to ensure the smooth cutting of the publications; the cutting platform cooperates with the transmission pulley and the transmission belt body to continuously transport the impurities of the periodicals and realize the automatic cutting of the publications.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的结构剖视图;Fig. 2 is a structural sectional view of the utility model;
图3是本实用新型的局部剖视图;Fig. 3 is a partial sectional view of the utility model;
图4是本实用新型的控制箱体的连接示意图;Fig. 4 is a connection schematic diagram of the control box of the present invention;
图中,裁剪平台1、固定立柱11、防护罩12、控制箱体13、控制面板14、传输带轮15、指示标识16、传输带体17、传输电机18、推料机构2、推料槽21、气动推杆22、推料架体23、压料机构3、压料架体31、电动推杆32、压料块33、激光发射头34、光感器35、声光报警器36、落刀机构4、侧切刀5、刀座51、闸刀52、横切刀6、倾斜驱动组件7、斜向导板71、斜向导块72、第一液压推杆73、竖直驱动组件8、竖直驱动架体81、第二液压推杆82、挡料机构9、挡料板91、传动轮92、传动杆93、传动齿94。In the figure, a
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1-2所示,一种刊物同步式三面裁切机,包括裁剪平台1,裁剪平台1上设置有推料机构2,裁剪平台1上方设置有压料机构3和落刀机构4,落刀机构4包括对称设置且同步下落的侧切刀5,侧切刀5之间设置有横切刀6,落刀机构4具有引导侧切刀5沿倾斜方向下落的倾斜驱动组件7以及引导横切刀6沿竖直方向下落的竖直驱动组件8。刊物印刷完成后,通过人工方式将刊物移送至裁剪平台1上,推料机构2将多个叠加的刊物推送至压料机构3正下方,由压料机构3压紧固定后保留边缘剪切部外露,倾斜驱动组件7驱动侧切刀5下落将刊物两侧修边,之后竖直驱动组件8驱动横切刀6对刊物端边切平,修边完成后压料机构3将修剪好的刊物推出裁剪平台1供下一组刊物剪切。As shown in Figure 1-2, a synchronous three-sided cutting machine for publications includes a
具体地,推料机构2包括沿裁剪平台1纵向延伸的推料槽21,裁剪平台1下端安装有气动推杆22,气动推杆22伸缩端连接有推料架体23,推料架体23穿过推料槽21延伸至裁剪平台1上端,推料架体23在气动推杆22驱动下沿推料槽21滑动,裁剪平台1上端设置有挡料机构9。气动推杆22驱动推料架体23沿推料槽21滑动,其推料架体23上设置有竖直布置保持刊物一端齐平的顶压平面。Specifically, the
深入地,挡料机构9包括转动安装在推料槽21上端的挡料板91,挡料板91固定连接有传动轮92,气动推杆22伸缩端连接有传动杆93,传动杆93与传动轮92周向外侧通过传动齿94啮合传动,挡料板91随传动杆93伸缩转动至竖直或水平状态。挡料机构9在刊物移送至压料机构3正下方时启动,其传动杆93与传动轮92啮合传动,带动传动轮92以及挡料板91转动,挡料板91由水平转动至竖直方向,避免刊物移动过量。Deeply, the
如图3所示,压料机构3包括设置在裁剪平台1上端的压料架体31,压料架体31上安装有电动推杆32,电动推杆32伸缩端朝下且固定有压料块33。电动推杆32驱动压料块33下压,对刊物上端施加压紧力,其中压料块33边缘为刊物留有充足的切割面积,不与侧切刀5或横切刀6发生碰撞接触。As shown in Figure 3, the
更进一步地,倾斜驱动组件7包括设置在压料架体31靠近推料机构2的一侧的斜向导板71,斜向导板71上安装有沿倾斜方向滑动的斜向导块72,侧切刀5安装在斜向导块72两侧,斜向导板71与斜向导块72之间设置有第一液压推杆73。第一液压推杆73推动斜向导块72沿斜向导块72倾斜方向滑动,其侧切刀5沿斜向将刊物侧边切断,侧切刀5对称安装在斜向导块72两侧且同步升降。Furthermore, the inclined driving
除此之外,竖直驱动组件8包括设置在压料架体31上的竖直驱动架体81,竖直驱动架体81上安装有第二液压推杆82,第二液压推杆82伸缩端朝下且与横切刀6连接,第二液压推杆82与第一液压推杆73运动不同步。竖直驱动组件8中第二液压推杆82推动横切刀6竖直落刀,其落刀相对侧切刀5滞后。In addition, the
在图1-3可看到,压料架体31上安装有激光发射头34和光感器35,裁剪平台1上设置有与光感器35连接的声光报警器36。激光发射头34发射激光至刊物上端,用于指示刊物是否对齐,并由光感器35发送感应信号至声光报警器36提醒人工校正。As can be seen in FIGS. 1-3 , a
可见地,裁剪平台1下端安装有固定立柱11,裁剪平台1上端安装有防护罩12,防护罩12内设置有控制箱体13,防护罩12外侧设置有与控制箱体13连接的控制面板14。控制箱体13连接状态如图4所示,固定立柱11将裁剪平台1抬升,根据需要调整裁剪平台1竖直高度,防护罩12内侧的控制箱体13实现供电以及控制。Visibly, the lower end of the
很明显,侧切刀5和横切刀6分别具有沿横向或纵向延伸的刀座51,刀座51下端插接固定有长条状的闸刀52,闸刀52下端刀口相对水平面倾斜设置。根据需要更换闸刀52,同时闸刀52通过螺纹连接方式与刀座51固定。Obviously, the side cutting knife 5 and the cross cutting knife 6 respectively have a
优选地,裁剪平台1上转动安装有传输带轮15和指示标识16,传输带轮15之间套有传输带体17,传输带轮15与传输电机18传动连接。传输带轮15沿横向或纵向排列,传输带体17驱动刊物沿横向或纵向传输,其传输速率可调,保证刊物逐一进料。Preferably, a
综上所述,本实施例的原理在于:裁剪平台1上的推料机构2和压料机构3将多个叠加的刊物移送至落刀机构4下方,倾斜驱动组件7驱动侧切刀5倾斜下落对刊物两侧进行修边,竖直驱动组件8驱动横切刀6竖直下落将刊物端边修剪,一次性将刊物三面进行裁剪修齐,具有较高的刊物裁剪效率。To sum up, the principle of this embodiment is that the
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
尽管本文较多地使用了裁剪平台1、固定立柱11、防护罩12、控制箱体13、控制面板14、传输带轮15、指示标识16、传输带体17、传输电机18、推料机构2、推料槽21、气动推杆22、推料架体23、压料机构3、压料架体31、电动推杆32、压料块33、激光发射头34、光感器35、声光报警器36、落刀机构4、侧切刀5、刀座51、闸刀52、横切刀6、倾斜驱动组件7、斜向导板71、斜向导块72、第一液压推杆73、竖直驱动组件8、竖直驱动架体81、第二液压推杆82、挡料机构9、挡料板91、传动轮92、传动杆93、传动齿94等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this paper uses
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