CN217800051U - Disassembling manipulator for front cover of counter bearing of railway wagon wheel - Google Patents
Disassembling manipulator for front cover of counter bearing of railway wagon wheel Download PDFInfo
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- CN217800051U CN217800051U CN202222246655.XU CN202222246655U CN217800051U CN 217800051 U CN217800051 U CN 217800051U CN 202222246655 U CN202222246655 U CN 202222246655U CN 217800051 U CN217800051 U CN 217800051U
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- front cover
- push rod
- manipulator
- electromagnet
- frame
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
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Abstract
The utility model discloses a railway freight car wheel is to bearing protecgulum decomposition machinery hand, the one end of protecgulum decomposition machinery hand frame is connected with the power take off end of protecgulum decomposition machinery hand rotating electrical machines speed reducer, the end department of the other end of protecgulum decomposition machinery hand frame is equipped with electro-magnet, gasket push rod, sucking disc, the end fixed connection of sucking disc and protecgulum decomposition machinery hand frame, the electro-magnet is equidistant to be set up on the circumference with sucking disc as the center; the electromagnet is arranged on the electromagnet mounting frame, and the electromagnet mounting frame is driven by the electromagnet cylinder to stretch; the gasket push rod is driven by a gasket push rod cylinder. The manipulator is used for assembling and disassembling the robot for the front cover of the bearing, is provided with an electromagnet for adsorbing a gasket, a screw and the front cover in work, and is provided with a sucker for adsorbing a sign board in work.
Description
Technical Field
The utility model relates to a railway transportation maintenance of equipment is exactly that a railway freight car wheel decomposes manipulator to bearing protecgulum.
Background
In recent years, the traffic transportation industry in China is developing more and more rapidly, and railway transportation becomes a main traffic transportation mode and bears a large number of transportation tasks. With the progress of science and technology, the railway freight car is also developed towards the direction of high speed and heavy load, and higher requirements are put forward on the running quality and the overhaul level of the railway freight car in China. The wheel set is one of the most important parts of the railway wagon and determines the running quality of the whole carriage. The wheel set is overhauled in time, so that the running safety of the railway wagon can be ensured, and accidents are avoided.
In order to carry out maintenance on the wheel pair, the wheel pair needs to be disassembled, and the first step of disassembling the wheel pair is to disassemble a bearing front cover. The bearing front cover dismounting work of each factory and each station section at the current stage is mainly performed by manual operation, an electric wrench is operated to unscrew a front cover screw, and then the screw, the front cover, the anti-loosening gasket and the sign plate are sequentially taken out from the shaft end and are placed into the corresponding material containing frame. The manual disassembly mode adopted at present has the defects of high labor intensity, high operation risk, easy misoperation, low matching degree with the maintenance system and the like.
In order to solve the problems, the overhaul efficiency and the automation degree of the railway wagon bogie are improved, a set of robot equipment capable of automatically disassembling the bearing front cover is developed, the equipment takes an industrial robot technology, a target detection technology, an automatic disassembling technology and an intelligent software technology as cores, repeated high-intensity manual operation can be replaced, the labor intensity of workers and the operation potential safety hazard are reduced, the operation efficiency is improved, and the safety, reliability, high efficiency, convenience and informatization of the operation process are guaranteed.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a railway freight car wheel decomposes manipulator to bearing protecgulum, this manipulator is used for the robot of assembly and disassembly bearing protecgulum, and this manipulator is equipped with the electro-magnet and adsorbs gasket, screw and protecgulum at work, and it is equipped with the sucking disc and is used for adsorbing the marking plate at work.
In order to solve the above technical problem, the utility model discloses a following technical means:
a railway freight car wheel counter bearing front cover decomposition mechanical arm comprises a front cover decomposition mechanical arm rotating motor, a front cover decomposition mechanical arm rotating motor reducer, and a front cover decomposition mechanical arm frame driven to rotate by the front cover decomposition mechanical arm rotating motor and the front cover decomposition mechanical arm rotating motor reducer, wherein one end of the front cover decomposition mechanical arm frame is connected with the power output end of the front cover decomposition mechanical arm rotating motor reducer, an electromagnet and a gasket push rod are arranged at the end head of the other end of the front cover decomposition mechanical arm frame, a sucker is fixedly connected with the end head of the front cover decomposition mechanical arm frame, and the electromagnets are arranged at equal intervals on the circumference taking the sucker as the center; the electromagnet is arranged on the electromagnet mounting frame, and the electromagnet mounting frame is driven by the electromagnet cylinder to stretch; the gasket push rod is driven by a gasket push rod cylinder; when the gasket push rod works, one end of the gasket push rod, which is positioned at the electromagnet, can extend out of the lower part of the electromagnet to press the gasket.
The further preferred technical scheme is as follows:
the gasket push rod cylinder and the magnet cylinder are respectively arranged on two sides of the front cover decomposition manipulator frame.
The two ends of the cylinder body of the electromagnet cylinder are fixedly connected with the front cover decomposition manipulator frame through a cylinder connecting seat frame, and the driving end of the piston rod of the electromagnet cylinder is connected with the electromagnet mounting frame.
The electromagnet mounting frame is connected with an electromagnet mounting frame sliding block through a sliding block connecting frame, the electromagnet mounting frame sliding block is connected and arranged on a front cover decomposition manipulator guide rail, and the front cover decomposition manipulator guide rail is connected and fixed on a front cover decomposition manipulator frame.
Two ends of the cylinder body of the gasket push rod cylinder are fixedly connected with the front cover decomposition manipulator frame through a cylinder connecting seat frame; the driving end of a piston rod of the gasket push rod cylinder is connected with a gasket push rod mounting frame, the gasket push rod mounting frame is connected with a gasket push rod mounting frame sliding block, and the gasket push rod mounting frame sliding block is arranged on a front cover decomposition manipulator guide rail; be equipped with gasket push rod mount pad on the gasket push rod mounting bracket, gasket push rod mount pad cover gasket push rod, the cover has gasket push rod spring on the gasket push rod, and the one end of gasket push rod spring is supported on gasket push rod mount pad, and the other end of gasket push rod spring is supported and is pushed the end of end at the gasket push rod.
The front cover decomposition manipulator rotating motor and the front cover decomposition manipulator rotating motor reducer are connected and arranged on the front cover decomposition manipulator rotating seat through a front cover decomposition manipulator rotating motor reducer mounting frame; the front cover decomposition manipulator rotating seat and the front cover decomposition manipulator mounting seat.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is an exploded view of the present invention.
Fig. 3 is a perspective view of a front cover disassembling unit formed after the robot for disassembling the bearing front cover of the present invention is assembled.
Description of reference numerals:
a front cover disassembling unit 5, a front cover disassembling robot 501, an electromagnet 50101, a suction cup 50102, an electromagnet cylinder 50103, a gasket push rod cylinder 50104, a gasket push rod 50105, an electromagnet mounting rack 50106, a gasket push rod spring 50107, a gasket push rod mounting rack 50108, a gasket push rod mounting rack 50109, an electromagnet mounting rack slider 50110, a gasket push rod mounting rack slider 50111, a front cover disassembling robot guide rail 50112, a front cover disassembling robot frame 50113, a front cover disassembling robot rotating motor 50114, a front cover disassembling robot rotating motor reducer 50115, a front cover disassembling robot rotating motor reducer mounting rack 50116, a front cover disassembling robot rotating rack 50117, a front cover disassembling robot mounting rack 50118, a z module 502, a y module 503, an x module 504, a front cover placing table 505, and a front cover disassembling unit mounting rack 506.
Detailed Description
The present invention will be further described with reference to the following examples.
Referring to fig. 1 and 2, the railway wagon wheel pair bearing front cover disassembling mechanical arm of the present invention is composed of a front cover disassembling mechanical arm rotating motor 50114, a front cover disassembling mechanical arm rotating motor speed reducer 50115, a front cover disassembling mechanical arm frame 50113, an electromagnet 50101, and a suction cup 50102; one end of the front cover decomposition mechanical arm frame 50113 is connected with a power output end of a front cover decomposition mechanical arm rotating motor reducer 50115, an electromagnet 50101 and a gasket push rod 50105 are arranged at the end head of the other end of the front cover decomposition mechanical arm frame 50113, a sucker 50102 is fixedly connected with the end head of the front cover decomposition mechanical arm frame 50113, and the electromagnets 50101 are arranged on the circumference taking the sucker 50102 as the center at equal intervals; the electromagnet 50101 is arranged on the electromagnet installation rack 50106, and the electromagnet installation rack 50106 is driven to stretch by the electromagnet air cylinder 50103; the gasket push rod 50105 is driven by a gasket push rod cylinder 50104; when the gasket push rod 50105 works, one end of the gasket push rod at the electromagnet 50101 extends to the lower part of the electromagnet 50101 to press the gasket.
The gasket push rod cylinder 50104 and the magnet cylinder 50103 are respectively arranged on two sides of the front cover disassembling manipulator frame 50113.
The two ends of the cylinder body of the electromagnet cylinder 50103 are fixedly connected with the front cover decomposition manipulator frame 50113 through cylinder connecting seat frames, and the driving end of the piston rod of the electromagnet cylinder 50103 is connected with the electromagnet mounting frame 50106.
The electromagnet mounting rack 50106 is connected with the electromagnet mounting rack sliding block 50110 through a sliding block connecting frame, the electromagnet mounting rack sliding block 50110 is connected and arranged on the front cover decomposition mechanical arm guide rail 50112, and the front cover decomposition mechanical arm guide rail 50112 is connected and fixed on the front cover decomposition mechanical arm frame 50113.
Two ends of the cylinder body of the gasket push rod cylinder 50104 are fixedly connected with the front cover decomposition manipulator frame 50113 through cylinder connecting seat frames; the driving end of the piston rod of the gasket push rod cylinder 50104 is connected with a gasket push rod mounting rack 50109, a gasket push rod mounting rack 50109 is connected with a gasket push rod mounting rack slider 50111, and the gasket push rod mounting rack slider 50111 is arranged on the front cover decomposition manipulator guide rail 50112; the gasket push rod mounting frame 50109 is provided with a gasket push rod mounting seat 50108, the gasket push rod mounting seat 50108 is sleeved with a gasket push rod 50105, a gasket push rod spring 50107 is sleeved on the gasket push rod 50105, one end of the gasket push rod spring 50107 abuts against the gasket push rod mounting seat 50108, and the other end of the gasket push rod spring 50107 abuts against the end of the pushing end of the gasket push rod 50105.
The front cover decomposition manipulator rotating motor 50114 and the front cover decomposition manipulator rotating motor reducer 50115 are connected and arranged on the front cover decomposition manipulator rotating seat 50117 through a front cover decomposition manipulator rotating motor reducer mounting rack 50116; a front cover disassembling robot rotating base 50117 and a front cover disassembling robot mounting base 50118.
The front cover decomposition unit 5 is provided with an electromagnet 50101 for adsorbing a gasket, a screw and a front cover, and a suction cup 50102 for adsorbing a sign board.
Referring to fig. 3, it is a perspective view of the front cover disassembling unit formed after the robot for disassembling the front cover of the bearing according to the present invention. In the figure, the front cover decomposition unit 5 is composed of a front cover decomposition manipulator 501, a Z module 502, a Y module 503, an X module 504, a front cover placing table 505, and a front cover decomposition unit mounting frame 506; the front cover disassembling unit mounting frame 506 is a support frame and is used as a mounting base of other components, the Z module 502, the Y module 503 and the X module 504 are moving pairs consisting of slide blocks and slide rails, and the front cover disassembling mechanical arm 501 is enabled to move in position in three directions of Z, Y, X.
The front cover assembly disassembling steps are as follows:
the front cover disassembling robot 501 is moved by the Y module 503 and the X module 504 to a position right above the front cover placing table 505, and the front cover disassembling robot 501 is moved downward by the Z module 502 to suction a workpiece by the suction cup 50102 or the electromagnet 50101. After the work is sucked, the front cover disassembling robot 501 is pulled up by the Z module 502 to separate the front cover component part from the front cover, the front cover disassembling robot 501 is moved to the placing position of each work by the Y module 503 and the X module 504, the electromagnet 50101 or the suction cup 50102 is released, the work is put down, and then returned to the front cover placing table 505 to take out the next work until all the works are taken out.
The electromagnet 50101 is controlled to move up and down by the electromagnet cylinder 50103, when the electromagnet cylinder 50103 is fully extended, the electromagnet 50101 extends out of the sucking disc 50102, and at the moment, the electromagnet 50101 adsorbs a workpiece; when electromagnet cylinder 50103 is fully retracted, suction cup 50102 protrudes through a hole in the middle of electromagnet mount 50106, and the workpiece is sucked by suction cup 50102.
To prevent the washer from being pulled out by the screw when the screw is sucked, a washer push rod 50105 is attached, and is driven by a washer push rod cylinder 50104 to press the washer when the screw is removed.
The position hole for installing the screw on the gasket is large, so that the electromagnet 50101 cannot adsorb the position of the screw installation hole when adsorbing the screw, and the whole front cover disassembling mechanical arm 501 needs to rotate for a certain angle to ensure that the electromagnet 50101 can adsorb other positions on the gasket. The front cover disassembling robot rotating motor 50114 can rotate the front cover disassembling robot frame 50113, thereby realizing the adjustment of the electromagnet adsorption position.
The above description is only a preferred and practical embodiment of the present invention, and not intended to limit the scope of the present invention, and all structural equivalents made by using the contents of the specification and drawings are included in the scope of the present invention.
Claims (6)
1. The utility model provides a railway freight car wheel counter bearing protecgulum decomposes manipulator, decomposes manipulator rotating electrical machines (50115) including protecgulum, protecgulum and decomposes manipulator rotating electrical machines speed reducer (50115), decomposes manipulator frame (50113) by protecgulum and decomposes manipulator rotating electrical machines (50114), protecgulum and decomposes manipulator rotating electrical machines speed reducer (50115) drive rotation, its characterized in that: one end of the front cover decomposition manipulator frame (50113) is connected with a power output end of a rotating motor reducer (50115) of the front cover decomposition manipulator, an electromagnet (50101), a gasket push rod (50105) and a sucker (50102) are arranged at the end of the other end of the front cover decomposition manipulator frame (50113), the sucker (50102) is fixedly connected with the end of the front cover decomposition manipulator frame (50113), and the electromagnets (50101) are arranged on the circumference with the sucker (50102) as the center at equal intervals;
the electromagnet (50101) is arranged on the electromagnet mounting rack (50106), and the electromagnet mounting rack (50106) is driven to stretch by the electromagnet cylinder (50103);
the gasket push rod (50105) is driven by a gasket push rod cylinder (50104); when the gasket push rod (50105) works, one end of the gasket push rod at the electromagnet (50101) extends to the lower part of the electromagnet (50101) to press the gasket.
2. The railway wagon wheel-to-bearing front cover disassembly manipulator of claim 1, wherein: the gasket push rod cylinder (50104) and the magnet cylinder (50103) are respectively arranged on two sides of the front cover disassembling manipulator frame (50113).
3. The railway wagon wheel-to-bearing front cover disassembly manipulator of claim 2, wherein: the two ends of the cylinder body of the electromagnet cylinder (50103) are fixedly connected with the front cover decomposition manipulator frame (50113) through a cylinder connecting seat frame, and the driving end of the piston rod of the electromagnet cylinder (50103) is connected with the electromagnet mounting frame (50106).
4. The railway wagon wheel-to-bearing front cover disassembly manipulator of claim 3, wherein: the electromagnetic disassembling mechanism is characterized in that the electromagnet installing frame (50106) is connected with an electromagnet installing frame sliding block (50110) through a sliding block connecting frame, the electromagnet installing frame sliding block (50110) is connected and arranged on a front cover disassembling mechanical arm guide rail (50112), and the front cover disassembling mechanical arm guide rail (50112) is connected and fixed on a front cover disassembling mechanical arm frame (50113).
5. The railway wagon wheel-to-bearing front cover disassembly manipulator of claim 2, wherein: two ends of a cylinder body of the gasket push rod cylinder (50104) are fixedly connected with a front cover decomposition manipulator frame (50113) through a cylinder connecting seat frame; the driving end of a piston rod of the gasket push rod cylinder (50104) is connected with a gasket push rod mounting frame (50109), the gasket push rod mounting frame (50109) is connected with a gasket push rod mounting frame sliding block (50111), and the gasket push rod mounting frame sliding block (50111) is arranged on a front cover decomposition manipulator guide rail (50112); the gasket push rod mounting frame (50109) is provided with a gasket push rod mounting seat (50108), the gasket push rod mounting seat (50108) is sleeved with a gasket push rod (50105), a gasket push rod spring (50107) is sleeved on the gasket push rod (50105), one end of the gasket push rod spring (50107) abuts against the gasket push rod mounting seat (50108), and the other end of the gasket push rod spring (50107) abuts against the end of the pushing end of the gasket push rod (50105).
6. The railway wagon wheel-to-bearing front cover disassembly manipulator of claim 1, wherein: the front cover decomposition mechanical arm rotating motor (50114) and the front cover decomposition mechanical arm rotating motor reducer (50115) are connected and arranged on the front cover decomposition mechanical arm rotating base (50117) through a front cover decomposition mechanical arm rotating motor reducer mounting rack (50116); a front cover decomposition manipulator rotating seat (50117) and a front cover decomposition manipulator mounting seat (50118).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222246655.XU CN217800051U (en) | 2022-08-25 | 2022-08-25 | Disassembling manipulator for front cover of counter bearing of railway wagon wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222246655.XU CN217800051U (en) | 2022-08-25 | 2022-08-25 | Disassembling manipulator for front cover of counter bearing of railway wagon wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217800051U true CN217800051U (en) | 2022-11-15 |
Family
ID=83976065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222246655.XU Active CN217800051U (en) | 2022-08-25 | 2022-08-25 | Disassembling manipulator for front cover of counter bearing of railway wagon wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217800051U (en) |
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2022
- 2022-08-25 CN CN202222246655.XU patent/CN217800051U/en active Active
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