CN217778224U

CN217778224U - Powder spraying device for manufacturing synthetic quartz stone plate

Info

Publication number: CN217778224U
Application number: CN202221728604.4U
Authority: CN
Inventors: 林华成; 黄云建; 柯春雷
Original assignee: Fujian Pan Min New Material Co ltd
Current assignee: Fujian Pan Min New Material Co ltd
Priority date: 2022-07-06
Filing date: 2022-07-06
Publication date: 2022-11-11
Anticipated expiration: 2032-07-06

Abstract

The utility model discloses a powder spray device of preparation synthetic quartz stone panel, including frame, the mechanism of dusting, moving mechanism, conveyer belt and flattening mechanism, the frame has the holding area of placing the conveyer belt, and the conveyer belt is rotated by positive reverse motor drive, and moving mechanism sets up in the frame, and the mechanism of dusting sets up on moving mechanism, and flattening mechanism locates conveyer belt length direction's one end, positive reverse motor moving mechanism is connected with a controller electricity. The utility model discloses a moving mechanism drives the mechanism of dusting with the conveyer belt cooperation and removes, can spout and draw the decorative pattern that the controller was preset.

Description

Powder spraying device for manufacturing synthetic quartz stone plate

Technical Field

The utility model belongs to the technical field of the stone material processing, concretely relates to powder spray device of preparation synthetic quartz stone panel.

Background

With the development of industry and the improvement of living standard of people, the demand of the synthetic stone slab in buildings and indoor decoration is increasing. The application and popularization of the artificial stone mark that the decoration art enters a brand-new artificial stone era from the natural stone era.

However, compared with natural stone, the surface of the existing synthetic stone slab is difficult to be similar to the grain of the natural stone, so that the simulation degree of the synthetic stone slab is low. At present, the pattern of the synthetic stone slab is usually made by mixing and stirring the pigment and the slurry and then solidifying, only random patterns can be obtained by the method, and the quality of the pattern is very unstable.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a powder spray device of preparation synthetic quartz stone panel drives the mechanism of dusting through moving mechanism and conveyer belt cooperation and removes, can spout and draw the decorative pattern that the controller was preset.

In order to achieve the purpose, the utility model provides a pair of make synthetic quartz stone plate's powder spray device, including frame, powder spray mechanism, moving mechanism, conveyer belt and flattening mechanism, the frame has and places the holding area of conveyer belt, the conveyer belt is rotated by positive reverse motor drive, moving mechanism set up in the frame, powder spray mechanism set up in moving mechanism is last, flattening mechanism locates conveyer belt length direction's one end, positive reverse motor moving mechanism is connected with a controller electricity.

Further, the moving mechanism comprises a linear track module and a lifting cylinder, the linear track module and the lifting cylinder are electrically connected with the controller, the linear track module is installed on the rack and used for driving the powder spraying mechanism to move along the width direction of the conveying belt, a protective cover is installed at the sliding end of the linear track module, the lifting cylinder is installed in the protective cover, and the powder spraying mechanism is installed on a piston rod of the lifting cylinder.

Furthermore, the powder spraying mechanism comprises a support, a slotting tool bit and a spray gun, the support is installed on a piston rod of the lifting cylinder, the slotting tool bit and the spray gun are adjacently fixed on the support, and the spray gun is connected with the pigment barrel.

Further, the pigment barrel is provided with a barrel cover, an air valve is mounted on the barrel cover, the air valve is respectively connected with an air inlet pipe, an air outlet pipe, a powder suction pipe and a powder outlet pipe, the air inlet pipe is connected with an air source, the powder outlet pipe is connected with the spray gun, and the powder suction pipe extends into the pigment barrel.

Further, the pigment barrel is placed on a storage plate, the storage plate is slidably mounted on the rack, and the storage plate is connected with the protective cover through a bridge frame.

Furthermore, the pigment barrels are provided with two pigment barrels, and the powder outlet pipes of the two pigment barrels are connected with the spray gun.

Furthermore, baffle plates are arranged around the object placing plate.

Furthermore, the mechanism that flattens includes drive roll, driven voller and lifting unit, the drive roll with the driven voller sets up from top to bottom, the drive roll is rotated by gear motor drive, drive roll one end install in lifting unit is last.

Furthermore, the lifting assembly is a screw rod lifting unit, and the screw rod lifting unit comprises a hand wheel driving the screw rod lifting unit to move.

By adopting the above technical scheme, compared with the prior art, the utility model, have following advantage:

(1) The powder spraying mechanism is driven to move by the matching of the moving mechanism and the conveying belt, and the pattern preset by the controller can be sprayed;

(2) Powder is respectively sucked through the two paint barrels, and mixing is carried out at the inlet of the spray gun, so that patterns with rich patterns or colors are obtained, and the simulation degree is improved;

(3) One end of the conveying belt is provided with a flattening mechanism, so that the grooved synthetic stone plate raw material can be flattened conveniently after powder spraying.

Drawings

FIG. 1 is a first view of the construction of one embodiment of the present invention;

fig. 2 is a second view of the construction of an embodiment of the present invention;

FIG. 3 is a schematic view of the installation of a paint bucket pipeline according to an embodiment of the present invention;

wherein, 1, a frame; 16. a placement plate; 160. a baffle plate; 2. a powder spraying mechanism; 20. a paint bucket; 200. a barrel cover; 21. a support; 22. a slotting cutter head; 23. a spray gun; 230. a powder outlet pipe; 231. a powder suction pipe; 232. an air inlet pipe; 233. an air outlet pipe; 3. a moving mechanism; 31. a linear track module; 32. a protective cover; 320. a bridge frame; 33. a lifting cylinder; 4. a conveyor belt; 5. a flattening mechanism 51, a drive roll; 52. a driven roller; 53. a reduction motor; 54. a screw rod lifting unit; 55. a handwheel.

Detailed Description

The present invention will now be further described with reference to the accompanying drawings and detailed description.

As a specific embodiment, referring to fig. 1, the powder spraying device for manufacturing synthetic quartz stone slabs of the present invention comprises a frame 1, a powder spraying mechanism 2, a moving mechanism 3, a conveyer belt 4 and a pressing mechanism 5, wherein the frame 1 has a holding area for placing the conveyer belt 4, and the conveyer belt 4 is driven by a forward and reverse motor to rotate for conveying synthetic stone slabs back and forth, so that patterns are various and the simulation degree is high; the moving mechanism 3 is arranged on the frame 1, the powder spraying mechanism 2 is arranged on the moving mechanism 3, the moving mechanism 3 is used for driving the powder spraying mechanism 2 to move along the width direction of the conveyer belt 4, the powder spraying mechanism 2 is used for spraying powder to the synthetic stone plate to form patterns, the flattening mechanism 5 is arranged at one end of the conveyer belt 4 in the length direction, so that the synthetic stone plate raw materials after grooving can be flattened after powder spraying, wherein the synthetic stone plate raw materials usually comprise quartz sand, quartz powder, resin and a curing agent, the forward and reverse motor, the moving mechanism 3 and a controller (not shown) are electrically connected, patterns preset by the controller can be sprayed, and the controller is a PLC series controller.

Referring to fig. 2, in an embodiment, the moving mechanism 3 includes a linear rail module 31 and a lifting cylinder 33, the linear rail module 31 and the lifting cylinder 33 are electrically connected to the controller, the linear rail module 31 is mounted on the frame 1 to drive the powder spraying mechanism 2 to move along the width direction of the conveyor belt 4, a protective cover 32 is mounted at a sliding end of the linear rail module 31, the lifting cylinder 33 is mounted in the protective cover 32, and the powder spraying mechanism 2 is mounted on a piston rod of the lifting cylinder 33.

Referring to fig. 2, in an embodiment, the powder spraying mechanism 2 includes a bracket 21, a slotting cutter head 22 and a spray gun 23, the bracket 21 is mounted on a piston rod of the lifting cylinder 33, the slotting cutter head 22 is fixed on the bracket 21 adjacent to the spray gun 23, the slotting cutter head 22 extends into the synthetic stone plate raw material for slotting through the lifting cylinder 33 when in operation, and the spray gun 23 is connected with the pigment barrel 20.

Referring to fig. 2 and 3, in an embodiment, a cover 200 is disposed on the pigment barrel 20, an air valve is mounted on the cover 200, the air valve is respectively connected to an air inlet pipe 232, an air outlet pipe 233, a powder suction pipe 231, and a powder discharge pipe 230, the air inlet pipe 232 is connected to an air source, the powder discharge pipe 230 is connected to the spray gun 23, the powder suction pipe 231 extends into the pigment barrel 20, compressed air enters the air valve through the air inlet pipe 232, negative pressure is formed in the air valve, so that pigment powder in the pigment barrel 20 is sucked into the powder suction pipe 231, and then the pigment powder is sent to the spray gun 23 through the air valve and the powder discharge pipe, and redundant compressed air is discharged from the air outlet pipe 233. In order to obtain patterns with various colors, two paint buckets 20 are provided, and the powder outlet pipes 230 of the two paint buckets 20 are connected with one spray gun 23.

Referring to fig. 2, in an embodiment, the paint bucket 20 is placed on a storage plate 16, the storage plate 16 is provided with a baffle 160 around, the storage plate 16 is slidably mounted on the rack 1, and the storage plate 16 is connected to the shield 32 through a bridge 320, so that the paint bucket 20 can be moved by the moving mechanism 3.

Referring to fig. 1, in an embodiment, the flattening mechanism 5 includes a driving roller 51, a driven roller 52 and a lifting assembly, the lifting assembly is a screw rod lifting unit 54, the driving roller 51 is disposed above and below the driven roller 52, the driving roller 51 is driven by a speed reduction motor 53 to rotate, one end of the driving roller 51 is installed on the screw rod lifting unit 54, the screw rod lifting unit 54 includes a hand wheel 55 for driving the screw rod lifting unit 54 to move, and a gap between the driving roller 51 and the driven roller 52 is convenient to manually adjust.

The utility model provides a pair of make synthetic quartz stone panel's powder spray device drives fluting tool bit 22 through lift cylinder 33 and stretches into synthetic stone panel raw materials and slots, and spray gun 23 dusts in slotting synthetic stone panel raw materials, and simultaneously, straight line track module 31 cooperates with conveyer belt 4, can spout through controller control and draw the predetermined decorative pattern of controller, and synthetic quartz stone panel raw materials after dusting flattens through flattening the mechanism to obtain smooth surface.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope of the present invention, and these modifications or replacements should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The powder spraying device for manufacturing the synthetic quartz stone plate is characterized by comprising a rack, a powder spraying mechanism, a moving mechanism, a conveying belt and a flattening mechanism, wherein the rack is provided with a containing area for placing the conveying belt, the conveying belt is driven by a forward and reverse rotating motor to rotate, the moving mechanism is arranged on the rack, the powder spraying mechanism is arranged on the moving mechanism, the flattening mechanism is arranged at one end of the conveying belt in the length direction, and the forward and reverse rotating motor and the moving mechanism are electrically connected with a controller.

2. The powder spraying device for manufacturing synthetic quartz stone slabs as claimed in claim 1, wherein the moving mechanism comprises a linear rail module and a lifting cylinder, the linear rail module and the lifting cylinder are electrically connected with the controller, the linear rail module is mounted on the frame and used for driving the powder spraying mechanism to move along the width direction of the conveyor belt, a protective cover is mounted at a sliding end of the linear rail module, the lifting cylinder is mounted in the protective cover, and the powder spraying mechanism is mounted on a piston rod of the lifting cylinder.

3. The powder spraying device for manufacturing the synthetic quartz stone plate as claimed in claim 2, wherein the powder spraying mechanism comprises a bracket, a slotting cutter head and a spray gun, the bracket is mounted on a piston rod of the lifting cylinder, the slotting cutter head and the spray gun are adjacently fixed on the bracket, and the spray gun is connected with the pigment barrel.

4. The powder spraying device for manufacturing the synthetic quartz stone plate as claimed in claim 3, wherein the pigment barrel is provided with a barrel cover, a gas valve is mounted on the barrel cover, the gas valve is respectively connected with a gas inlet pipe, a gas outlet pipe, a powder suction pipe and a powder outlet pipe, the gas inlet pipe is connected with a gas source, the powder outlet pipe is connected with the spray gun, and the powder suction pipe extends into the pigment barrel.

5. A powder spraying device for manufacturing synthetic quartz stone slabs as claimed in claim 4, wherein the paint bucket is placed on a shelf, the shelf is slidably mounted on the frame, and the shelf is connected with the shield through a bridge.

6. The powder spraying device for manufacturing synthetic quartz stone slabs as claimed in claim 5, wherein two paint buckets are provided, and the powder outlet pipes of the two paint buckets are connected with one spray gun.

7. The powder spraying device for manufacturing the synthetic quartz stone plate as claimed in claim 5, wherein baffles are arranged around the object placing plate.

8. The powder spraying device for manufacturing the synthetic quartz stone plate as claimed in claim 1, wherein the flattening mechanism comprises a driving roller, a driven roller and a lifting assembly, the driving roller and the driven roller are arranged up and down, the driving roller is driven to rotate by a speed reduction motor, and one end of the driving roller is mounted on the lifting assembly.

9. The powder spraying device for manufacturing synthetic quartz stone slabs as claimed in claim 8, wherein the lifting assembly is a screw lifting unit, and the screw lifting unit comprises a hand wheel for driving the screw lifting unit to move.