CN203862449U - Device automatically integrating sand blasting and electric arc spraying - Google Patents
Device automatically integrating sand blasting and electric arc spraying Download PDFInfo
- Publication number
- CN203862449U CN203862449U CN201420132890.7U CN201420132890U CN203862449U CN 203862449 U CN203862449 U CN 203862449U CN 201420132890 U CN201420132890 U CN 201420132890U CN 203862449 U CN203862449 U CN 203862449U
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- sand
- electric arc
- working bin
- arc spraying
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Abstract
A device automatically integrating sand blasting and electric arc spraying comprises an electric control box (1), an electric arc spraying gun (2), a sand blasting gun (3), an elevator (5), a trolley (13), a fixing frame (15), a machine body (16), an electric arc spraying machine (18), a sand storage tank (19), a work chamber (20) and a sand blasting machine (21). The device is composed of a lathe walking system, a workpiece cabin body, a dust removing system, a sand blasting machine system, the electric arc spraying machine and a control system. The inside of the sealed machine body is automatically controlled to integrate sand blasting and electric arc spraying, the device is simple and reasonable in structure, easy and convenient to install, operate and maintain, high in automation degree and accurate and reliable in control, environment protection is effectively achieved, labor is saved, production time and cost can be greatly reduced, work efficiency is improved, and the device is widely used for overall sand blasting, surface processing and electric arc spraying operations of stainless steel tubes, iron tubes, long shaft, thin and long workpieces and the like, and obvious economic and social effects are achieved.
Description
Technical field
The utility model relates to surface of the work to be processed or the integrated sandblast of coating equipment, especially automatic control and electric arc spraying equipment.
Background technology
Sandblast and electric arc spraying, as peculiar operation of surface-treated, are used more and more extensive.
Sandblast is that employing compressed air is power, to form high velocity jet bundle by material spray, as copper ore, quartz sand, diamond dust, iron sand or SEMEN AMOMI LONGILIGULA etc., high velocity jet is to needing surface of the work to be processed, appearance or the shape of the outer surface of surface of the work are changed, due to impact and the shear action of abrasive material to surface of the work, make the surface of workpiece obtain certain cleannes and different roughness, the mechanical performance of surface of the work is improved, therefore improved the fatigue resistance of workpiece, increase the adhesive force between workpiece and coating, extend the durability of film, also be conducive to levelling and the decoration of coating.
Electric arc spraying is to utilize the electric arc burning between two wires of sending to continuously to come deposite metal, uses high velocity air molten metal atomization, and accelerates to make them to spray to the technology of workpiece formation coating to the metallic of atomization.Electric arc spraying is a kind of heat spraying method the most generally using in the practical application engineering such as steel structure anti-corrosion, wear-resistant and machine components maintenance.Arc spraying system is generally made up of spraying power source special, control device, arc pistol, wire-feed motor and compressed-air supply system etc.
Conventional abrasive blast equipment is booster-type and general pressure type sand-blasting machine, slender piece is as repaired in freeway guardrail, Bridge guardrail or major axis surface, and processing is repaired on the surface such as antiseptic and rustproof of Corrugator roller, print roller, stainless steel pipe surface sandblast or electric arc spraying etc., generally in outdoor or airtight room, workpiece to be placed on platform, both hands end the sandblast of sand-blasting gun alignment pieces, completes rear end and arc gum arc spraying coating; Or, workpiece is fixed on lathe, at rotational workpieces simultaneously, both hands end sand-blasting gun and arc gum moves left and right sandblast or electric arc; After need to artificially collecting like this, sieve, more reinforced use, being unfavorable for that the recovery of sand material is reused, operation is wasted time and energy and also can be caused waste and the environmental pollution of material.Operating personnel's workload is large, and easily damages the healthy danger that even causes, and in addition, workpiece is placed on support and does not rotate, and moved by hand spray gun also can cause workpiece sandblast electric arc spraying inhomogeneous, has a strong impact on coating quality, reduces production efficiency.
Utility model content
The purpose of this utility model is to provide the integrated sandblast of a kind of automatic control and electric arc spraying equipment, improves the automaticity of processing operation, and improves the surface treatment uniformity and coating quality simultaneously, enhances productivity.
The purpose of this utility model will realize by following technical measures: comprising: electric cabinet, arc pistol, sand-blasting gun, elevator, chassis, fixed mount, body, arc-spraying machine, sand tank, working bin, sand-blasting machine and deduster, device is by lathe running gear, workpiece cabin body, dust pelletizing system, sand-blasting machine system, arc-spraying machine and composition of the control system, in lathe running gear, have chassis, workpiece cabin body comprises working bin, has electric cabinet in control system, on body outer wall, electric cabinet is installed, in body, below is provided with arc-spraying machine, installment work storehouse in body, body rear side is installed sand-blasting machine, working bin front side wall has door, this inner side fixed installation arc pistol and sand-blasting gun, simultaneously, body internal upper part is installed chassis, chassis bottom mounting and fixing support, working bin position body rear side at right angle setting elevator, sand tank is installed on elevator side, deduster is installed on sand tank side, the sweep-up pipe of deduster is positioned at by the elevator of body, sand tank is fixed on sand-blasting machine top, elevator upper end is connected with sand tank, arc pistol is connected with arc-spraying machine and sand-blasting machine respectively with sand-blasting gun.
Especially, upper frame is installed at internal body top, and chassis is arranged on upper frame.
Especially, in body, both sides upper level is installed ground floor guide rail, in ground floor guide rail lower horizontal, second layer guide rail is installed simultaneously, chassis and headstock thereof are arranged on ground floor guide rail, the tailstock of chassis is arranged on second layer guide rail, on chassis, headstock and the tailstock stretch out respectively a fixed mount downwards, a chuck of the each connection in these two fixed mount lower ends.
Especially, internal body has work chamber body, and work chamber body forms by loading and unloading storehouse, moving bin and working bin, in body, middle part vertical direction has working bin, moving bin is arranged at the top in working bin both sides, has handling storehouse in the middle and lower part on working bin right side, and outside handling storehouse, cylinder door is installed.
Especially, body inner bottom part level is installed longitudinal screw, in cut-in operation storehouse, longitudinal screw one end; Meanwhile, in working bin bottom level, the tubular type kerve vertical with longitudinal screw is installed, the coaxial transverse screw of installing in this groove, this front of the slot has sand inlet to be upwards communicated with the mouth that collects bottom working bin, and this groove open rearward end is in elevator lower end.
Especially, deduster adopts filter cartridge type filter core.
Advantage of the present utility model and effect: automatically to control the equipment of realizing integrated sandblast and electric arc spraying, simple and reasonable in the body of sealing, fitting operation easy maintenance; automaticity is high, and equipment control is accurately reliable, effectively protection of the environment; save manpower; can greatly save production time and cost, increase work efficiency, be widely used in stainless steel tube; iron pipe; major axis, overall sandblast, surface treatment and the electric arc spraying operation of elongated workpiece etc., have obvious economy and social effect.
Brief description of the drawings
Fig. 1 is the utility model embodiment 1 structural representation.
Reference numeral comprises: electric cabinet 1, arc pistol 2, sand-blasting gun 3, the tailstock 4, elevator 5, workpiece 6, second layer guide rail 7, ground floor guide rail 8, upper frame 9, handling storehouse 10, moving bin 11, cylinder door 12, chassis 13, motor 14, fixed mount 15, body 16, longitudinal screw 17, arc-spraying machine 18, sand tank 19, working bin 20, sand-blasting machine 21, chuck 22, deduster 23, transverse screw 24.
Detailed description of the invention
The utility model is by lathe running gear, workpiece cabin body, dust pelletizing system, sand-blasting machine system, arc-spraying machine and composition of the control system.
The utility model principle is, solve workpiece rotation and mobile problem by lathe running gear, seal in dustless and overall work region with workpiece cabin body and dust pelletizing system support spraying exterior domain, sand-blasting machine system is carried out automatic cycle to sand material and is kept long-time sandblast, and control system is responsible for needing the All Ranges of sandblast and electric arc spraying to carry out integrated operation centralized Control.
The utility model comprises: electric cabinet 1, arc pistol 2, sand-blasting gun 3, elevator 5, chassis 13, fixed mount 15, body 16, arc-spraying machine 18, sand tank 19, working bin 20 and sand-blasting machine 21 and deduster 23.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment 1: as shown in Figure 1, device is by lathe running gear, workpiece cabin body, dust pelletizing system, sand-blasting machine system, arc-spraying machine and composition of the control system, in lathe running gear, have chassis 13, workpiece cabin body comprises working bin 20, has electric cabinet 1 in control system, on body 16 outer walls, electric cabinet 1 is installed, the interior below of body 16 is provided with arc-spraying machine 18, the interior installment work of body 16 storehouse 20, body 16 rear sides are installed sand-blasting machine 21, working bin 20 front side walls have door, this inner side fixed installation arc pistol 2 and sand-blasting gun 3, simultaneously, body 16 internal upper parts are installed chassis 13, chassis 13 bottom mounting and fixing supports 15, working bin 20 position body 16 rear side at right angle setting elevators 5, sand tank 19 is installed on elevator 5 sides, deduster 23 is installed on sand tank 19 sides, the sweep-up pipe of deduster 23 is positioned at elevator 5 sides of body 16, sand tank 19 is fixed on sand-blasting machine 21 tops, elevator 5 upper ends are connected with sand tank 19, arc pistol 2 is connected with arc-spraying machine 18 and sand-blasting machine 21 respectively with sand-blasting gun 3.
In aforementioned, working bin 20 front side walls have door, are convenient to change arc pistol 2 and sand-blasting gun 3 and other accessories.
In aforementioned, body 16 inside top are installed upper frame 9, and chassis 13 is arranged on upper frame 9.
In aforementioned, the interior both sides of body 16 upper level is installed ground floor guide rail 8, in ground floor guide rail 8 lower horizontal, second layer guide rail 7 is installed simultaneously, chassis 13 and headstock thereof are arranged on ground floor guide rail 8, the tailstock 4 of chassis 13 is arranged on second layer guide rail 7, on chassis 13, headstock and the tailstock 4 stretch out respectively a fixed mount 15 downwards, a chuck 22 of the each connection in these two fixed mount 15 lower ends.Between this two chuck 22, pass through tailstock fixation workpiece 6.
In aforementioned, there is work chamber body body 16 inside, work chamber body forms by loading and unloading storehouse 10, moving bin 11 and working bin 20, the interior middle part of body 16 vertical direction has working bin 20, moving bin 11 is arranged at the top in working bin 20 both sides, there is handling storehouse 10 in the middle and lower part on working bin 20 right sides, and handling storehouse 10 outer installation cylinder door 12.
In aforementioned, on chassis 13, in headstock, having 14, one, 2 motors is main shaft rotating motor, and another is workpiece 6 mobile motors.Between the chuck 22 of headstock side and the main shaft rotating motor of chassis 13, drive rotational workpieces 6 by belt.
In aforementioned, control system comprises electric cabinet 1, adopts PLC to add encoder and touch-screen control, is divided into 2 kinds of test pattern and automatic preference patterns.Whether test pattern is included as the each system isolated operation of test normal, automatically preference pattern is divided into 2 kinds of sandblast and electric arc sprayings, while selecting sandblast, input workpiece 6 length, sandblast number of times, rotating speed and translational speed, can rotating speed in the time that workpiece 6 is identical and translational speed be set to preset parameter, after sandblast completes, automatically stop; Select when electric arc spraying to input Workpiece length, electric arc number of times, rotating speed and translational speed just can, can rotating speed in the time that workpiece 6 is identical and translational speed be set to preset parameter, after electric arc spraying completes, automatically stop, completing production.
In aforementioned, body 16 inner bottom part levels are installed longitudinal screw 17, in longitudinal screw 17 cut-in operation storehouses, one end 20; Meanwhile, in working bin 20 bottom levels, the tubular type kerve vertical with longitudinal screw 17 is installed, the coaxial transverse screw 24 of installing in this groove, this front of the slot has the mouth that collects of sand inlet connection working bin 20 bottoms upwards, and this groove open rearward end is in elevator 5 lower ends.Longitudinal screw 17 one end connect motor, and one end is connected to working bin 20 belows, and longitudinal screw 17 is pushed away sand material to be sent to collecting mouth and falling into tubular type kerve of working bin 20 bottoms by a pipeline, further by transverse screw 24, sand material is sent in elevator 5.
In aforementioned, deduster 23 adopts filter cartridge type filter core, and deduster 23 blowbacks are blown, and is equipped with 7.5kw dedusting motor.
In aforementioned, lathe running gear includes 2 layers of guide rail, be arranged on respectively the top of the interior work chamber body of body 16, ground floor guide rail 8 is used for mobile trolley used 13 and the tailstock of fixation workpiece 6, a fixing welding headstock on chassis 13, the tailstock of chassis 13 moves on second layer guide rail 7, moves and fixes with workpiece 6 length.
In aforementioned, chuck 22 is used for fixing workpiece 6, and rotary work, only need to mobile tailstock just can be installed by different workpiece 6, can grab chuck 22 or make a fixture and just can fix by being replaced with 4 for workpiece 6 in irregular shape.
In the present embodiment, work chamber body total length is 12 meters, and 1 meter of width is highly 1.5 meters, and ground floor guide rail 8 length are 11.8 meters, and second layer guide rail 7 length are 5 meters.Moving bin 11, working bin 20 and handling storehouse 10 form work chamber body.There is the cylinder door 12 of 0.6 meter * 5 meters, a fan in handling storehouse 10, uses for workpiece loading and unloading 6.Deduster 23 can resistance to 200 DEG C of temperature, and flow velocity is 40cm/s, and clean-up effect meets national environmental standard.
When the utility model embodiment works, sand blasting system adopts booster-type sand-blasting machine 21, is equipped with 1 10mm high-pressure spray gun, and sand tank 19 volumes can pack 1 ton of sand material into.Sand-blasting gun 3 is fixed on working bin 20 operating surfaces, slightly downward-sloping alignment pieces 6.Sand-blasting gun 3 below working bins 20 are funnel shaped, and funnel below has a transverse screw 24 sand material to be threaded on the elevator 5 at working bin 20 rears, and longitudinal screw 17 motors are 0.75kw.By elevator 5, sand material is promoted and is transported in sand tank 19 again, automatically sieve and recycle, lifting motor is 1.5kw.Arc-spraying machine 18 is installed on working bin 20 sides, and arc pistol 2 rifle heads are horizontally fixed on working bin 20 with sand-blasting gun 3 on longitudinal same level line, and arc spraying filament is arranged on the interior sand-blasting gun 3 of working bin 20 below to shorten the distance of silk with support.
In the utility model embodiment, taking the stainless steel tube sandblast electric arc sprayings of one 3 meters long as example, sandblast needs to reach for 0.5 hour 80un, and electric arc spraying needs to reach for 0.5 hour thickness 1mm and even, roughness and arc spraying coating even thickness.As reference, to spray needs and within 2 hours, reached 80un as manually held sand-blasting gun, electric arc spraying needs reach for 1 hour thickness 1mm and inhomogeneous.
Claims (6)
1. the integrated sandblast of automatic control and electric arc spraying equipment, comprises electric cabinet (1), arc pistol (2), sand-blasting gun (3), elevator (5), chassis (13), fixed mount (15), body (16), arc-spraying machine (18), sand tank (19), working bin (20), sand-blasting machine (21) and deduster (23), it is characterized in that, device is by lathe running gear, workpiece cabin body, dust pelletizing system, sand-blasting machine system, arc-spraying machine and composition of the control system, in lathe running gear, have chassis (13), workpiece cabin body comprises working bin (20), has electric cabinet (1) in control system, on body (16) outer wall, electric cabinet (1) is installed, in body (16), below is provided with arc-spraying machine (18), the interior installment work of body (16) storehouse (20), body (16) rear side is installed sand-blasting machine (21), working bin (20) front side wall has door, this inner side fixed installation arc pistol (2) and sand-blasting gun (3), simultaneously, body (16) internal upper part is installed chassis (13), chassis (13) bottom mounting and fixing support (15), working bin (20) position body (16) rear side at right angle setting elevator (5), sand tank (19) is installed on elevator (5) side, deduster (23) is installed on sand tank (19) side, the sweep-up pipe of deduster (23) is positioned at elevator (5) side of body (16), sand tank (19) is fixed on sand-blasting machine (21) top, elevator (5) upper end is connected with sand tank (19), arc pistol (2) is connected with arc-spraying machine (18) and sand-blasting machine (21) respectively with sand-blasting gun (3).
2. the integrated sandblast of automatic control as claimed in claim 1 and electric arc spraying equipment, is characterized in that, body (16) inside top is installed upper frame (9), and chassis (13) is arranged on upper frame (9).
3. the integrated sandblast of automatic control as claimed in claim 1 and electric arc spraying equipment, it is characterized in that, the interior both sides of body (16) upper level is installed ground floor guide rail (8), in ground floor guide rail (8) lower horizontal, second layer guide rail (7) is installed simultaneously, chassis (13) and headstock thereof are arranged on ground floor guide rail (8), the tailstock (4) of chassis (13) is arranged on second layer guide rail (7), the upper headstock of chassis (13) and the tailstock (4) stretch out respectively a fixed mount (15) downwards, this two fixed mounts (15) lower end respectively connects a chuck (22).
4. the integrated sandblast of automatic control as claimed in claim 1 and electric arc spraying equipment, it is characterized in that, there is work chamber body body (16) inside, work chamber body forms by loading and unloading storehouse (10), moving bin (11) and working bin (20), in body (16), middle part vertical direction has working bin (20), moving bin (11) is arranged at the top in working bin (20) both sides, there is handling storehouse (10) middle and lower part on working bin (20) right side, and the outer cylinder door (12) of installing in handling storehouses (10).
5. the integrated sandblast of automatic control as claimed in claim 1 and electric arc spraying equipment, it is characterized in that, body (16) inner bottom part level is installed longitudinal screw (17), in cut-in operation storehouse, longitudinal screw (17) one end (20); Simultaneously, in working bin (20) bottom level, the tubular type kerve vertical with longitudinal screw (17) is installed, the coaxial transverse screw (24) of installing in this groove, this front of the slot has sand inlet to be upwards communicated with the mouth that collects of working bin (20) bottom, and this groove open rearward end is in elevator (5) lower end.
6. the integrated sandblast of automatic control as claimed in claim 1 and electric arc spraying equipment, is characterized in that, deduster (23) adopts filter cartridge type filter core.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420132890.7U CN203862449U (en) | 2014-03-24 | 2014-03-24 | Device automatically integrating sand blasting and electric arc spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420132890.7U CN203862449U (en) | 2014-03-24 | 2014-03-24 | Device automatically integrating sand blasting and electric arc spraying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203862449U true CN203862449U (en) | 2014-10-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420132890.7U Withdrawn - After Issue CN203862449U (en) | 2014-03-24 | 2014-03-24 | Device automatically integrating sand blasting and electric arc spraying |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203862449U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103861754A (en) * | 2014-03-24 | 2014-06-18 | 基迈克材料科技（苏州）有限公司 | Mobile slender workpiece sand blasting and electric arc spraying device capable of realizing automatic recovery and circulation of sand |
| CN113580018A (en) * | 2021-08-16 | 2021-11-02 | 江阴恩特莱特镀膜科技有限公司 | Target material sandblast arc device |
-
2014
- 2014-03-24 CN CN201420132890.7U patent/CN203862449U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103861754A (en) * | 2014-03-24 | 2014-06-18 | 基迈克材料科技（苏州）有限公司 | Mobile slender workpiece sand blasting and electric arc spraying device capable of realizing automatic recovery and circulation of sand |
| CN103861754B (en) * | 2014-03-24 | 2016-08-24 | 基迈克材料科技（苏州）有限公司 | The portable slender piece sandblasting of sand material automatic recovery-circulating and arc spraying apparatus |
| CN113580018A (en) * | 2021-08-16 | 2021-11-02 | 江阴恩特莱特镀膜科技有限公司 | Target material sandblast arc device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141008 Effective date of abandoning: 20160824 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |