CN217766197U - Sample composition for testing resistivity of heterogeneous material - Google Patents
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- 239000000463 material Substances 0.000 title claims abstract description 64
- 238000012360 testing method Methods 0.000 title claims abstract description 25
- 239000000203 mixture Substances 0.000 title claims abstract description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 77
- 229910052802 copper Inorganic materials 0.000 claims abstract description 77
- 239000010949 copper Substances 0.000 claims abstract description 77
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052709 silver Inorganic materials 0.000 claims description 11
- 239000004332 silver Substances 0.000 claims description 11
- 239000000523 sample Substances 0.000 description 33
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 229910002804 graphite Inorganic materials 0.000 description 11
- 239000010439 graphite Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于材料电性能测试领域,特别提供一种用于四触点法测试非均质复合材料电阻率的样品组合物。The utility model belongs to the field of material electrical performance testing, and particularly provides a sample composition for testing the resistivity of heterogeneous composite materials by a four-contact method.
背景技术Background technique
四触点法是比较好的消除引线电阻引入误差(或将其降至较小)的测试方案。一般用于测量较低阻值的电阻,四触点法能够进行更精确测量的原理是:样品的电流和电压测量通过电流回路和电压回路分别测量,消除引线和探针接触电阻的阻抗,从而得到更准确的电阻值(见图1)。The four-contact method is a better test scheme to eliminate the error introduced by the lead resistance (or reduce it to a smaller value). Generally used to measure the resistance of lower resistance, the principle of the four-contact method for more accurate measurement is: the current and voltage of the sample are measured through the current loop and the voltage loop respectively, eliminating the impedance of the contact resistance of the lead wire and the probe, thereby Get a more accurate resistor value (see Figure 1).
四触点法在测试均质材料时,电压电极在样品上的取点位置无差别。但在测试层状复合材料或非均质样品时,电压电极在不同取样位置测得的电压值差异较大,导致结果误差大。When the four-contact method tests homogeneous materials, there is no difference in the position of the voltage electrode on the sample. However, when testing layered composite materials or heterogeneous samples, the voltage values measured by the voltage electrode at different sampling positions are quite different, resulting in large error in the results.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于测试非均质材料电阻率的样品组合物,主要解决四触点测试样品电压时由于样品不均匀导致误差较大的问题。The purpose of the utility model is to provide a sample composition for testing the resistivity of heterogeneous materials, which mainly solves the problem of large errors caused by uneven samples when testing the sample voltage with four contacts.
本发明技术方案如下:Technical scheme of the present invention is as follows:
一种用于测试非均质材料电阻率的样品组合物,其特征在于:所述样品组合由非均质材料样品、纯铜样品和纯铜辅助块样品组成,其中:A sample composition for testing the resistivity of heterogeneous materials, characterized in that: the sample combination is composed of heterogeneous material samples, pure copper samples and pure copper auxiliary block samples, wherein:
所述非均质材料样品由非均质材料本体和两块纯铜块组成,其中纯铜块分别位于非均质材料本体上下两端,并通过银浆粘结在非均质材料本体上,纯铜块与非均质材料本体的截面尺寸相同;The heterogeneous material sample is composed of a heterogeneous material body and two pure copper blocks, wherein the pure copper blocks are respectively located at the upper and lower ends of the heterogeneous material body, and are bonded to the heterogeneous material body by silver paste, The pure copper block has the same cross-sectional size as the heterogeneous material body;
所述纯铜辅助块样品由两块纯铜块组成,两块纯铜块通过银浆粘结在一起。The pure copper auxiliary block sample is composed of two pure copper blocks bonded together by silver paste.
进一步地:further:
所述纯铜块的截面尺寸相同。The cross-sectional dimensions of the pure copper blocks are the same.
所述纯铜块材质为无氧铜。The pure copper block is made of oxygen-free copper.
所述纯铜块端面与轴线垂直,上下两端面平行度小于20μm。The end face of the pure copper block is perpendicular to the axis, and the parallelism of the upper and lower end faces is less than 20 μm.
所述非均质材料本体端面与轴线垂直,上下两端面平行度小20μm。The end face of the heterogeneous material body is perpendicular to the axis, and the parallelism of the upper and lower end faces is less than 20 μm.
所述银浆为导电银浆,含银量≥90%。The silver paste is a conductive silver paste with a silver content ≥ 90%.
采用本实用新型所述样品组合物测试非均质材料电阻率的具体步骤如下:The specific steps for testing the resistivity of heterogeneous materials using the sample composition described in the utility model are as follows:
步骤一、制备非均质材料本体,测量非均质材料本体的长、宽、高(计算其电阻率用)。
步骤二、制备纯铜样品,测试纯铜样品电阻率(计算纯铜块的电阻用)。
步骤三、制备多组纯铜块,其横截面尺寸与非均质材料本体截面尺寸一致。将两个纯铜块通过导电银浆粘结在一起制备成纯铜辅助块样品,然后测试其整体的电阻,与纯铜样品电阻相比较,减去两纯铜块的电阻,得到接触电阻,多次测量取其平均值,得到平均接触电阻。Step 3: Prepare multiple groups of pure copper blocks, the cross-sectional size of which is consistent with the cross-sectional size of the heterogeneous material body. Two pure copper blocks are bonded together by conductive silver paste to prepare a pure copper auxiliary block sample, and then the overall resistance is tested, compared with the resistance of the pure copper sample, and the resistance of the two pure copper blocks is subtracted to obtain the contact resistance. Take the average value of multiple measurements to obtain the average contact resistance.
步骤四、将非均质材料本体与纯铜块通过导电银浆粘结在一起,形成中间是非均质材料,两端是纯铜块的组合体,测试该组合体的整体电阻(如图3所示,图中非均质材料本体选用复合材料)。
步骤五、测量纯铜块实际参与电阻测量的有效长度,计算纯铜块参与测量的有效电阻。总电阻减去纯铜块的有效电阻及平均接触电阻。得到非均质材料的电阻。根据非均质材料本体的尺寸,计算其电阻率。Step 5: Measure the effective length of the pure copper block that actually participates in the resistance measurement, and calculate the effective resistance of the pure copper block that participates in the measurement. The total resistance minus the effective resistance and the average contact resistance of the pure copper block. Get the resistance of the inhomogeneous material. Based on the dimensions of the bulk of the heterogeneous material, its resistivity is calculated.
步骤六、测试非均质材料不同方向的电阻率。Step six, testing the resistivity of the heterogeneous material in different directions.
本实用新型采用在非均质材料两端增加纯铜导电块,通过银浆将纯铜导电块与非均质材料粘结,形成一个组合体,测试电极测试包括部分纯铜导电块、接触电阻、非均质材料电阻。电阻包括纯铜导电块电阻、非均质材料电阻及接触电阻。接触电阻的准确值很难确定,但有一定范围。当接触电阻远小于非均质材料电阻时,可以采用多次测量的平均接触电阻作为接触电阻,组合体的电阻扣除纯铜导电块及平均接触电阻之后即可得到非均质材料电阻,根据电阻率公式得到非均质材料电阻率。The utility model adopts adding pure copper conductive block at both ends of the heterogeneous material, and bonding the pure copper conductive block and the heterogeneous material through silver paste to form a combination. The test electrode test includes part of the pure copper conductive block, contact resistance , Inhomogeneous material resistance. Resistance includes pure copper conductive block resistance, heterogeneous material resistance and contact resistance. The exact value of contact resistance is difficult to determine, but there is a certain range. When the contact resistance is much smaller than the resistance of the heterogeneous material, the average contact resistance of multiple measurements can be used as the contact resistance. The resistance of the composite can be obtained after deducting the pure copper conductive block and the average contact resistance. According to the resistance The resistivity of heterogeneous materials can be obtained from the rate formula.
附图说明Description of drawings
图1四触点法测量电阻率原理示意图。Figure 1 Schematic diagram of the principle of resistivity measurement by four-contact method.
图2四触点法测量电阻率所用样品结构示意图。Fig. 2 Schematic diagram of the sample structure used in the measurement of resistivity by the four-contact method.
图3非均质材料与纯铜组成组合体计算电阻率原理示意图。Fig. 3 Schematic diagram of the principle of calculating the resistivity of the composite composed of heterogeneous materials and pure copper.
图4电流与石墨片层方向平行的非均质材料样品结构示意图(箭头方向为电流方向)。Fig. 4 Schematic diagram of the structure of a heterogeneous material sample in which the current is parallel to the direction of the graphite sheet (the direction of the arrow is the direction of the current).
图5电流与石墨片层方向垂直的非均质材料样品结构示意图(箭头方向为电流方向)。Fig. 5 Schematic diagram of the structure of a heterogeneous material sample in which the current is perpendicular to the direction of the graphite sheet (the direction of the arrow is the direction of the current).
图6纯铜样品和纯铜辅助块样品结构示意图。Fig. 6 Schematic diagram of the structure of the pure copper sample and the pure copper auxiliary block sample.
附图标记:1、非均质材料样品,2、纯铜样品,3、纯铜辅助块样品,4、纯铜块,5、恒电流回路第一触点电极,6、恒电流回路第二触点电极,7、电压回路第一触点电极,8、电压回路第二触点电极,9、导电电阻,10、待测电阻。Reference signs: 1. Inhomogeneous material sample, 2. Pure copper sample, 3. Pure copper auxiliary block sample, 4. Pure copper block, 5. The first contact electrode of the constant current circuit, 6. The second constant current circuit Contact electrode, 7, the first contact electrode of the voltage loop, 8, the second contact electrode of the voltage loop, 9, the conduction resistance, 10, the resistance to be measured.
具体实施方式Detailed ways
以下结合附图对本发明方案进行详细的描述。以下实施例以本发明技术方案为前提进行实施,给出了具体的实施方案和操作过程,但本发明保护的范围不限于下述的实施例。The solution of the present invention will be described in detail below in conjunction with the accompanying drawings. The following examples are carried out on the premise of the technical solution of the present invention, and specific implementation schemes and operation processes are provided, but the protection scope of the present invention is not limited to the following examples.
一种用于测试非均质材料电阻率的样品组合物,所述样品组合由非均质材料样品1、纯铜样品2和纯铜辅助块样品3组成,其中:A sample composition for testing the resistivity of heterogeneous materials, said sample combination is made up of
所述非均质材料样品1由非均质材料本体和两块纯铜块4组成,其中纯铜块4分别位于非均质材料本体上下两端,并通过导电银浆(含银量≥90%)粘结在非均质材料本体上,纯铜块4与非均质材料本体的截面尺寸相同;The
所述纯铜辅助块样品3由两块纯铜块4组成,两块纯铜块4通过导电银浆粘结在一起。The pure copper
所述纯铜样品2和纯铜块4材质均为无氧铜,其截面尺寸相同。The
所述纯铜块4端面与轴线垂直,上下两端面平行度小于20μm。The end face of the
所述非均质材料本体端面与轴线垂直,上下两端面平行度小20μm。The end face of the heterogeneous material body is perpendicular to the axis, and the parallelism of the upper and lower end faces is less than 20 μm.
非均质材料电阻率的测试方法:Test method for resistivity of heterogeneous materials:
步骤一:step one:
制备非均质材料本体(非均质材料为层状热解石墨),尺寸为4*4*4mm的正方体,各个面的粗糙度为3.2μm,3对平行面平行度不大于20μm。顶角的3个面相互垂直。Prepare the heterogeneous material body (the heterogeneous material is layered pyrolytic graphite), a cube with a size of 4*4*4mm, the roughness of each surface is 3.2μm, and the parallelism of 3 pairs of parallel surfaces is not greater than 20μm. The three faces of the top corner are perpendicular to each other.
步骤二、制备尺寸为4*4*15mm的纯铜样品,测试纯铜电阻率,测得纯铜电阻率为17.7nΩm。Step 2: Prepare a pure copper sample with a size of 4*4*15mm, and test the resistivity of pure copper, and the measured resistivity of pure copper is 17.7nΩm.
步骤三、制备四块尺寸为4*4*6mm纯铜块。将两块纯铜块用导电银浆粘结在一起,固化后测试其电阻三次并取平均值88nΩ,减去对应纯铜的电阻8.5nΩ得到接触电阻。反复三次,得到平均接触电阻79.5nΩ。Step 3: Prepare four pure copper blocks with a size of 4*4*6mm. Two pieces of pure copper are bonded together with conductive silver paste. After curing, the resistance is measured three times and the average value is 88nΩ, and the contact resistance is obtained by subtracting the corresponding pure copper resistance of 8.5nΩ. Repeated three times to obtain an average contact resistance of 79.5nΩ.
步骤四、层状热解石墨的电阻率有方向性,电流与石墨片层垂直和电流与石墨片层平行相差较大。先测试与电流方向平行的样品的电阻率。将两个纯铜块与层状热解石墨本体通过银浆粘结在一起,形成一个尺寸为4*4*16mm的组合体。保持电流与层状热解石墨的方向平行,测试该组合体的整体电阻579.2nΩ。Step 4: The resistivity of the layered pyrolytic graphite has directionality, and there is a large difference between the current perpendicular to the graphite sheet and the current parallel to the graphite sheet. First test the resistivity of the sample parallel to the current direction. Two pure copper blocks and the layered pyrolytic graphite body are bonded together through silver paste to form a combination with a size of 4*4*16mm. Keeping the current parallel to the direction of the layered pyrolytic graphite, the overall resistance of the combination was tested to be 579.2nΩ.
步骤五、已知两电极之间的距离为7.8mm,非均质材料本体高度为4mm,纯铜块实际参与电阻测量的有效长度7.8-4.0=3.8mm,计算纯铜块参与测量的有效电阻值为4.4nΩ。总电阻减去纯铜块的有效电阻和平均接触电阻:579.2-4.4-79.5*2=415.8nΩ。得到层状热解石墨本体的电阻。根据层状热解石墨本体的尺寸,计算其电阻率为0.853nΩm。
步骤六、重复步骤一~五,得到总电阻288μΩ,减去接触电阻和纯铜块的电阻:288μΩ-4.4nΩ-79.5*2nΩ=287.8μΩ,计算层状方向垂直电流方向的层状热解石墨的电阻率为0.593μΩm。
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present utility model, and its purpose is to enable those familiar with this technology to understand the content of the present utility model and implement it accordingly, and not to limit the protection scope of the present utility model. All equivalent changes or modifications made according to the spirit of the utility model shall fall within the protection scope of the utility model.
此外,本文省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In addition, descriptions of known structures and technologies are omitted herein to avoid unnecessarily confusing the concept of the present invention.
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