CN217760061U

CN217760061U - Aluminum alloy template belt cleaning device

Info

Publication number: CN217760061U
Application number: CN202123429366.5U
Authority: CN
Inventors: 唐华强
Original assignee: Chongqing Xinjiurong Technology Co ltd
Current assignee: Chongqing Xinjiurong Technology Co ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-11-08
Anticipated expiration: 2031-12-31

Abstract

The utility model relates to the field of aluminum alloy cleaning, and discloses an aluminum alloy template cleaning device, which comprises a high-pressure cleaning box, an ultrasonic cleaning box, a drying box, a displacement mechanism, a telescopic mechanism, a template bearing frame and a support plate; the ultrasonic cleaning box is positioned between the high-pressure cleaning box and the drying box; the displacement mechanism and the telescopic mechanism are positioned above the high-pressure cleaning box, the displacement mechanism and the telescopic mechanism are connected through a connecting plate, the supporting plate is connected with the outer walls of two ends of the high-pressure cleaning box and the drying box, and the supporting plate is connected with two ends of the displacement mechanism; the telescopic mechanism is connected with the template bearing frame through a hook welded below the telescopic mechanism. The utility model discloses can wash aluminum alloy template easy operation, ultrasonic cleaning combines with high-pressure cleaning, can effectively wash the residue in the template to reduce manual operation, improve the cleaning efficiency height.

Description

Aluminum alloy template belt cleaning device

Technical Field

The utility model relates to an aluminum alloy washs technical field, especially relates to an aluminum alloy template belt cleaning device.

Background

The aluminum alloy template is a new generation template system following a plywood template, a combined steel template system, a steel frame wood plywood system, a large template system and an early-dismantling template system. The aluminum alloy template is a template which is made of aluminum alloy sections as main materials through processes of machining, welding and the like and is suitable for concrete engineering, and is formed by combining a panel, ribs, main section bars, a plane template, a corner template and an early-dismantling device according to the 50mm modulus design. The design and construction application of the aluminum alloy template are the innovation of the concrete engineering template technology, the promotion of the assembly type concrete technology and the realization of the industrialization of the construction technology.

The aluminum alloy template can be reused after being cleaned again, and the cleaning methods of the aluminum alloy template used in the prior art mainly comprise a shot blasting deslagging method, a handheld high-pressure water gun cleaning method, a high-pressure cleaning machine and the like for cleaning the aluminum alloy template. The shot blasting deslagging method damages the surface structure of the aluminum template and reduces the hardness and chemical stability of the surface of the aluminum alloy; the cleaning method of the hand-held high-pressure water gun needs manual operation, which may cause harm to human body and has low cleaning efficiency; the high pressure washer has a high manufacturing cost and a poor washing effect.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model aims at providing an aluminum alloy template belt cleaning device washs aluminum alloy template easy operation, effectively washs the residue in falling the template, reduces manual operation to the cleaning efficiency is high.

The utility model discloses an above-mentioned technical problem is solved to following technical means:

an aluminum alloy template cleaning device comprises a high-pressure cleaning box, an ultrasonic cleaning box, a drying box, a displacement mechanism, a telescopic mechanism, a template bearing frame and a supporting plate; the ultrasonic cleaning box is positioned between the high-pressure cleaning box and the drying box; the displacement mechanism and the telescopic mechanism are positioned above the high-pressure cleaning box, the displacement mechanism and the telescopic mechanism are connected through a connecting plate, the supporting plate is connected with the outer walls of two ends of the high-pressure cleaning box and the drying box, and the supporting displacement mechanism and the telescopic mechanism are supported; the telescopic mechanism is connected with the template bearing frame through a hook welded below the telescopic mechanism.

In the prior art, when the high-pressure water gun is used for cleaning the aluminum alloy template, the surface of the aluminum alloy template is washed by adopting a mode that a human body holds the high-pressure water gun by hand. In the process, potential safety hazards exist, the pressure of the high-pressure water gun is too large, and when the high-pressure water gun is used, if the high-pressure water gun is operated improperly by a person, the human body can be damaged. In the cleaning process, the cleaning mode can only be realized by the feeling of a human body, the surface of the aluminum alloy can be cleaned, and the omnibearing cleaning of the surface of the template can not be ensured. A plurality of manufacturers produce corresponding aluminum alloy template cleaning devices according to requirements, the devices can only clean one side of an aluminum alloy template, when the other side of the aluminum alloy template is washed, the aluminum alloy template needs to be turned over again, and other treatments are not carried out on the surface after high-pressure washing.

The utility model discloses well adoption carries out the deep cleaning with high pressure cleaning, ultrasonic cleaning, stoving inter combination's mode to aluminum alloy template surface. Firstly, an aluminum alloy template is washed by a high-pressure water gun, impurities such as concrete on the surface of the aluminum alloy are washed away, then the surface layer of the aluminum alloy is deeply cleaned in an ultrasonic cleaning mode, and residual water marks and dirty marks on the template are washed away. And finally, drying the moisture on the aluminum alloy template to dry the moisture on the surface. In the cleaning and drying process, the template is mounted on the template bearing frame and hung on the hook by a person. Then, the template is cleaned by depending on the movement modes of the displacement mechanism and the telescopic mechanism, so that the contact between a human body and the cleaning machine is reduced, and the human body is prevented from being injured.

Furthermore, the box of high pressure cleaning case, ultrasonic cleaning case, stoving case has similar structure, the central line position of the relative both sides inner wall of ultrasonic cleaning case, high pressure cleaning case, stoving case all has perpendicular spout.

The box body of the high-pressure cleaning box, the ultrasonic cleaning box and the drying box has the same box body structure, a vertical sliding groove is designed in the central position of the box body, and the width of the vertical sliding groove is larger than the thickness of the bearing frame of the template. Bear the template and bear the weight of the in-process that moves down, the template bears the weight of and can enter into the box through perpendicular spout, and the both sides that the spout fixed die board bore are avoided when the high-pressure squirt washs, rocks about the template striking, and the template washs inhomogeneously.

Further, the width of the sliding groove is designed according to the thickness of the specific aluminum plate through the vertical sliding groove.

The filter of installation is used for intercepting the concrete of washing the point, prevents that it from entering into the bottom of high pressure cleaning case, blocks up first drain pipe. And the filter plate can be dismantled, and after the washing, can wash the filtration pore on the filter plate.

Furthermore, high-pressure water gun nozzles are uniformly distributed on the inner walls of the two opposite ends of the high-pressure cleaning box, which are parallel to the placing template, and the high-pressure water gun nozzles are communicated with the high-pressure water pipe.

Furthermore, the bottom position department of high pressure sewer flushing case has horizontal spout, insert the detachable filter in the horizontal spout.

Furthermore, filter holes are uniformly distributed in the filter plate.

Further, install the exhaust pipe on the inner wall parallel with the template in the drying cabinet, a plurality of holes of airing exhaust have evenly been arranged on the exhaust pipe, exhaust pipe and outside air supply system interconnect.

Furthermore, the displacement mechanism comprises two opposite guide rails, linear sliding blocks are arranged on the guide rails, the two linear sliding blocks are connected through a connecting plate, and the linear sliding blocks are welded with the connecting plate.

Further, telescopic machanism installs the central point at the connecting plate and puts, telescopic machanism is multistage pneumatic cylinder, telescopic machanism includes cylinder cap, cylinder, sleeve, piston rod, and the cylinder cap is installed in the top of cylinder, the welding has the cylinder liner in the cylinder, the piston rod is installed inside the cylinder liner.

Furthermore, a connecting piece is welded below the piston rod, and the hook is welded on the connecting piece.

The telescopic mechanism is combined with the displacement mechanism, the linear sliding block is displaced by adopting a linear motor, the linear sliding block moves on the guide rail, and the telescopic mechanism moves to the corresponding upper part of the cleaning box and the drying box. The telescopic mechanism adopts a multi-stage hydraulic cylinder structure, and a piston rod in the hydraulic cylinder performs telescopic motion, so that the aluminum template can be lifted.

The utility model discloses well adoption carries out the degree of depth washing with the mode that high-pressure cleaning case, ultrasonic cleaning case, stoving case combine, carries out the degree of depth washing to the aluminum alloy template, and in the cleaning process, the high-pressure squirt is with the concrete sanitization on template surface, then uses ultrasonic cleaning machine, washs template surface adnexed residue, and the template after the washing is directly dried, and the aluminum alloy template after the stoving can be used at once. Secondly, the utility model discloses a vertically mode washs the template, hangs the template perpendicularly in wasing case and stoving case, can directly wash the positive and negative surface of template, saves the scavenging period. The utility model discloses in only need operating personnel to carry out material loading and unloading process to the template, reduce and wash the stoving in-process, to human injury, avoid human injured's the condition to take place.

Drawings

FIG. 1 is a schematic structural view of the aluminum alloy formwork cleaning device of the present invention;

FIG. 2 is a schematic structural view of an ultrasonic cleaning mechanism box body in the aluminum alloy template cleaning device of the utility model;

FIG. 3 is a schematic structural view of an aluminum alloy template carrier in the aluminum alloy template cleaning device of the present invention;

FIG. 4 is a schematic structural view of a filter plate in the aluminum alloy template cleaning device of the present invention;

FIG. 5 is a top view of the displacement mechanism and the telescoping mechanism in the aluminum alloy formwork cleaning apparatus of the present invention;

FIG. 6 is a left side view of the displacement mechanism and the telescoping mechanism in the aluminum alloy formwork cleaning device of the present invention;

wherein, 1, a high-pressure cleaning box; 11. a high-pressure water gun nozzle; 12. a filter plate; 121. a filtration pore; 13. a horizontal chute; 14. A first drain pipe; 2. an ultrasonic cleaning tank; 21. a valve; 22. an ultrasonic transducer; 23. an ultrasonic generator; 24. a second drain pipe; 25. a vertical chute; 26. a water outlet; 3. a drying box; 31. a third drain pipe; 32. an air exhaust hole; 33. an exhaust duct; 4. a template carrier; 41. fixing the bolt; 42. a circular hanger; 43. a first frame; 44. a second frame 5, a displacement mechanism; 51. a guide rail; 52. a linear slider; 53. a connecting plate; 6. a telescoping mechanism; 61. hooking; 62. a connecting member; 63. a cylinder cover; 64. a cylinder barrel; 65. a sleeve; 66. a piston rod; 7. and a support plate.

Detailed Description

The following description is given by way of specific embodiments, and those skilled in the art will appreciate the advantages and effects of the present invention from the disclosure provided in the present specification. It should be noted that the drawings provided in the following embodiments are only for illustrative purposes, and are only schematic drawings rather than actual drawings, which should not be construed as limiting the invention, and in order to better illustrate the embodiments of the invention, some components in the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

In the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", "front", "back", etc. indicating the orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for convenience of description and simplification of description, but not for indicating or implying that the indicated device or element must have a specific orientation, be constructed in a specific orientation, and be operated, therefore the terms describing the position relationship in the drawings are used only for exemplary illustration, and not for limiting the present invention, and those skilled in the art can understand the specific meaning according to the specific situation.

As shown in fig. 1, the aluminum alloy formwork cleaning device of the present invention comprises a high pressure cleaning tank 1, an ultrasonic cleaning tank 2, a drying tank 3, a displacement mechanism 5, a telescopic mechanism 6, a formwork bearing frame 4 and a supporting plate 7; the ultrasonic cleaning box 2 is positioned between the high-pressure cleaning box 1 and the drying box 3; the displacement mechanism 5 and the telescopic mechanism 6 are positioned above the high-pressure cleaning box 1, the displacement mechanism 5 is connected with the telescopic mechanism 6 through a connecting plate 53, and the support plate 7 is connected with the outer walls of the two ends of the high-pressure cleaning box 1 and the drying box 3 and is used for supporting the displacement mechanism 5 and the telescopic mechanism 6; the telescoping mechanism 6 is connected with the template bearing frame 4 through a hook 61 welded below the telescoping mechanism 6.

As shown in fig. 1 and 2, the high-pressure cleaning tank 1, the ultrasonic cleaning tank 2 and the drying tank 3 have similar structures, the inner wall center lines of the two opposite sides of the ultrasonic cleaning tank 2, the high-pressure cleaning tank 1 and the drying tank 3 are provided with vertical sliding grooves 25, the template can be inserted into the bottom from the top, and the vertical sliding grooves 25 are used for fixing the template when cleaning the aluminum template to prevent the aluminum template from swinging back and forth in the cleaning process. The vertical runner 25 may be designed with its width according to the thickness of a particular aluminum plate.

As shown in fig. 1, the inner walls of two opposite ends of the high-pressure cleaning box 1 parallel to the placing template are uniformly distributed with high-pressure water gun nozzles 11, and the high-pressure water gun nozzles 11 are communicated with high-pressure water pipes. The bottom of the high-pressure cleaning box 1 is provided with a horizontal sliding chute 13, and a detachable filter plate 12 is inserted into the horizontal sliding chute 13. The bottom of the high-pressure cleaning box 1 is connected with a first water discharge pipe 14 for discharging the cleaned water out of the box body.

An ultrasonic transducer 22 is arranged at the bottom end of the ultrasonic cleaning box 2, and an ultrasonic generator 23 is connected with the ultrasonic transducer 22. The upper part of the inner wall of the parallel template of the ultrasonic cleaning box 2 is provided with a water inlet 26, and the water inlet 26 is connected with a water inlet pipe. The bottom end of the ultrasonic cleaning box 2 is connected with a second water discharge pipe 21, a valve 21 is installed on the second water discharge pipe, and when ultrasonic cleaning is carried out, the valve 21 is closed to prevent cleaning liquid from flowing out of the ultrasonic cleaning box.

Install exhaust pipe 33 on the inner wall parallel with the template in stoving case 3, evenly arranged a plurality of holes 32 of airing exhaust on exhaust pipe 33, exhaust pipe 33 and outside air supply system interconnect carry hot-blast, the moisture on the stoving template to the box inside. A third drain pipe 31 is installed at the bottom of the drying box 3 to drain moisture dropped on the surface of the mold plates.

As shown in fig. 4, the filter plate 12 is evenly provided with filter holes 121, wherein the filter plate 12 is used for filtering concrete blocks dropped from the high-pressure water gun to clean the aluminum alloy template, and the blockage of the water outlet caused by excessive concrete is avoided.

As shown in fig. 5-6, the displacement mechanism includes two opposite guide rails 51, the two support plates 7 are connected by the two guide rails 51, a linear slider 52 is disposed on the guide rail 51, the linear slider 52 can perform reciprocating linear motion on the guide rail 51, the two linear sliders 52 are connected by a connecting plate 53, and the linear slider 52 is welded to the connecting plate 53.

The telescopic mechanism 6 is installed in the central position of the connecting plate 6, the telescopic mechanism 6 is a multi-stage hydraulic cylinder and comprises a cylinder cover 63, a cylinder barrel 64, a sleeve 65 and a piston rod 66, the cylinder cover 63 is installed above the cylinder barrel 64, the cylinder barrel 64 is welded with the cylinder barrel 65, the piston rod 66 is installed inside the cylinder barrel 65, and in the motion process of an internal piston, the piston pushes the piston rod 66 out of the cylinder barrel 65 so as to achieve the telescopic effect. A connecting piece 62 is welded below the piston rod 66, and the hook 61 is welded on the connecting piece 62.

As shown in fig. 1 and 3. The template carrier 4 includes a first frame 43, a second frame 44, a circular hanger 42, and a fixing bolt 41. The first frame 43 and the second frame 44 are connected by 4 fixing bolts. After the template is placed in the first frame 43, the second frame 44 is aligned with the first frame 43 and fixed by the fixing bolt 41, and the frame covers the edge of the template and fixes the aluminum alloy template to prevent the aluminum alloy template from shaking back and forth. Two circular fasteners 42 are mounted above the second frame 44, and the circular hanger 42 is hung on the hook 61.

The utility model discloses a use method as follows:

the formwork support bracket 4 is removed from the hook 61, the four fixing bolts 41 are removed, the formwork is placed on the first frame 43, the second frame 44 is covered thereon, and the fixing bolts 41 are mounted on the frame. The formwork carrier 4 is re-hung on the hook 61. The telescoping mechanism 6 starts to move, the piston in the cylinder sleeve 65 moves, the piston rod 66 moves downwards, and in the moving process, the high-pressure cleaning box 1 with the template bearing frame 4 downwards is driven to move. The two sides of the formwork support 4 enter the autoclave 1 via vertical sliding rails. After the template enters the high-pressure cleaning box 1 completely, high-pressure water flow is sprayed out of the high-pressure water gun nozzle 11, the surface of the template is cleaned, water flow passes through the filter plate 13 in the cleaning process and flows out of the first water drainage pipe 14, and concrete blocks on the template are blocked by the filter plate 13.

After the high-pressure cleaning is finished, the piston rod 66 is contracted to lift the template carrier 4 out of the high-pressure cleaning tank 1, and then the linear slider 52 moves on the guide rail 51, and when the linear slider 52 moves above the ultrasonic cleaning tank 2, the linear slider 52 stops moving. The template is sent into an ultrasonic cleaning box by the telescopic mechanism 6 to be cleaned. After a period of cleaning, the template is lifted out of the ultrasonic cleaning tank 2. The linear slide 52 moves again displacing the template above the drying box 3. At this time, the air supply system starts to supply hot air into the exhaust duct 33. The template is moved into the drying box 3 by the telescopic mechanism 6, and the moisture on the surface of the template is dried. And after drying, the template is extracted out of the drying box 3 by the telescopic mechanism 6. Then, the formwork support bracket 4 is removed from the hook 61, the fixing bolt 41 is removed, and the aluminum alloy formwork is taken out.

Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art will understand that the present invention can be modified or replaced with other embodiments without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims. The technology, shape and construction parts which are not described in detail in the present invention are known technology.

Claims

1. The utility model provides an aluminum alloy template belt cleaning device which characterized in that: the device comprises a high-pressure cleaning box, an ultrasonic cleaning box, a drying box, a displacement mechanism, a telescopic mechanism, a template bearing frame and a supporting plate; the ultrasonic cleaning box is positioned between the high-pressure cleaning box and the drying box; the displacement mechanism and the telescopic mechanism are positioned above the high-pressure cleaning box, the displacement mechanism and the telescopic mechanism are connected through a connecting plate, the supporting plate is connected with the outer walls of two ends of the high-pressure cleaning box and the drying box, and the supporting plate is connected with two ends of the displacement mechanism; the telescopic mechanism is connected with the template bearing frame through a hook welded below the telescopic mechanism.

2. The aluminum alloy template cleaning device as recited in claim 1, wherein: the box body of high pressure cleaning case, ultrasonic cleaning case, stoving case has similar structure, the central line position of the relative both sides inner wall of ultrasonic cleaning case, high pressure cleaning case, stoving case all has perpendicular spout.

3. The aluminum alloy template cleaning device as recited in claim 2, wherein: the vertical sliding groove is designed to have a width according to the thickness of a specific aluminum plate.

4. The aluminum alloy template cleaning device as recited in claim 3, wherein: and high-pressure water gun nozzles are uniformly distributed on the inner walls of the two opposite ends of the high-pressure cleaning box parallel to the placing template, and are communicated with the high-pressure water pipe.

5. The aluminum alloy formwork cleaning device according to claim 4, wherein: the bottom position department of high pressure cleaning case has horizontal spout, insert the detachable filter in the horizontal spout.

6. The aluminum alloy formwork cleaning device according to claim 5, wherein: the filter plate is evenly distributed with filter holes.

7. The aluminum alloy template cleaning device as recited in claim 6, wherein: install the exhaust pipe on the inner wall parallel with the template in the drying cabinet, a plurality of holes of airing exhaust have evenly been arranged on the exhaust pipe, exhaust pipe and outside air supply system interconnect.

8. The aluminum alloy template cleaning device as recited in claim 7, wherein: the displacement mechanism comprises two opposite guide rails, linear sliding blocks are arranged on the guide rails, the two linear sliding blocks are connected through a connecting plate, and the linear sliding blocks are welded with the connecting plate.

9. The aluminum alloy form cleaning apparatus of claim 8, wherein: telescopic machanism installs the central point at the connecting plate and puts, telescopic machanism is multistage pneumatic cylinder, telescopic machanism includes cylinder cap, cylinder, sleeve, piston rod, and the cylinder cap is installed in the top of cylinder, the welding has the cylinder liner in the cylinder, the piston rod is installed inside the cylinder liner.

10. The aluminum alloy template cleaning device of claim 9, wherein: the connecting piece is welded below the piston rod, and the hook is welded on the connecting piece.