CN211515408U

CN211515408U - Automatic cleaning device for engine parts

Info

Publication number: CN211515408U
Application number: CN202020037424.6U
Authority: CN
Inventors: 刘国亮; 张兰
Original assignee: Nanchang Institute of Technology
Current assignee: Nanchang Institute of Technology
Priority date: 2020-01-09
Filing date: 2020-01-09
Publication date: 2020-09-18
Anticipated expiration: 2030-01-09

Abstract

The utility model discloses an engine parts self-cleaning device, comprising a base plate, the last fixed surface of bottom plate is connected with washs the pond, wash two baffles of inner wall fixedly connected with in pond, and two baffles will wash the pond and fall into ultrasonic wave pond, clearance pond and air-dry the pond, the inner diapire in ultrasonic wave pond inlays respectively and is equipped with heating block and transducer, and the inner wall in ultrasonic wave pond is provided with the inlet tube, the inner wall in clearance pond is provided with high-pressure steam pipe, the inner wall that air-dries the pond is provided with compressed air pipe. This engine spare part self-cleaning device through setting up supersonic generator and transducer, converts the sound energy of power ultrasonic frequency source into mechanical vibration, makes the microbubble in the liquid in the ultrasonic wave pond can vibrate under the effect of sound wave to the carbon deposit and the greasy dirt on clearance engine spare part surface are fallen, thereby make this engine spare part self-cleaning device clearance effect better, and improve work efficiency.

Description

Automatic cleaning device for engine parts

Technical Field

The utility model relates to a spare part washs technical field, specifically is an engine spare part self-cleaning device.

Background

With the popularization of automobile use, the automobile repair industry has become a large service field of modern society. The automobile repair is a general term for operations of eliminating faults and hidden troubles, recovering the specified technical conditions or working capacity of an automobile assembly, and repairing or replacing damaged parts and assemblies. The purpose is to compensate and recover tangible wearing and tearing, prolongs the life of car. The automobile repair comprises basic operations of fault diagnosis, disassembly, cleaning, identification, repair, replacement, assembly, running-in, debugging, coating and the like.

During the working process of the engine, carbon deposition of an automobile engine is caused by a scorching substance generated by unsaturated olefin and colloid in fuel oil under a high-temperature state, the engine parts need to be dismounted and cleaned during maintenance, the cleaning means of a repair shop needs to be manually cleaned by an operator, and the cleaning scheme is not only low in efficiency, but also unclean in corners.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an engine parts self-cleaning device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an engine parts self-cleaning device, includes the bottom plate, the last fixed surface of bottom plate is connected with and washs the pond, wash two baffles of inner wall fixedly connected with in pond, and two baffles will wash the pond and fall into ultrasonic wave pond, clearance pond and air-dry the pond, the inner diapire in ultrasonic wave pond inlays respectively and is equipped with heating block and transducer, and the inner wall in ultrasonic wave pond is provided with the inlet tube, the inner wall in clearance pond is provided with high-pressure steam pipe, the inner wall in air-dry pond is provided with compressed air pipe, the equal fixedly connected with support column of both sides face of bottom plate, and the opposite face of two support columns is fixedly connected with slide bar and lead screw respectively, the sliding surface of slide bar is connected with the sliding block, the lower fixed surface of sliding block is connected with.

Preferably, the four corners of the lower surface of the bottom plate are respectively and fixedly connected with supporting legs, and the lower surface of the bottom plate is respectively and fixedly connected with an ultrasonic generator and a controller.

Preferably, the upper surface of the bottom plate is provided with a groove, and the inner bottom wall of the groove and the inner parts of the ultrasonic pool, the cleaning pool and the air drying pool are provided with net cages.

Preferably, inlet tube, high pressure steam pipe and compressed air pipe are the loop configuration, and the one end of inlet tube, high pressure steam pipe and compressed air pipe all runs through the washing pond and is connected with outside water pipe, steam pipeline and air pump respectively, the lower surface of inlet tube, high pressure steam pipe and compressed air pipe all is provided with the shower nozzle.

Preferably, the back fixedly connected with of sliding block runs through formula linear stepping motor, and runs through formula linear stepping motor and lead screw threaded connection.

Preferably, air-dry the interior diapire fixedly connected with filter plate frame in pond, and the lower fixed surface of the upper surface of filter plate frame and cylinder mould is connected, the lower surface of ultrasonic wave pond, clearance pond and air-dry pond all is provided with the outlet pipe, and the surface of ultrasonic wave pond lower surface outlet pipe is provided with the solenoid valve.

Advantageous effects

The utility model provides an engine parts self-cleaning device possesses following beneficial effect:

1. this engine parts self-cleaning device through setting up run-through linear stepping motor, lead screw and sliding block, is convenient for run-through linear stepping motor to move on the lead screw and drives the sliding block and move on the slide bar, through setting up electro-magnet and electric telescopic handle, is convenient for the electro-magnet circular telegram and drives the cylinder mould motion.

2. This engine spare part self-cleaning device, through setting up supersonic generator and transducer, acoustic energy with power ultrasonic frequency source converts mechanical vibration into, the microbubble in the liquid can vibrate under the effect of sound wave in the messenger ultrasonic wave pond, thereby carbon deposit and the greasy dirt on engine spare part surface are fallen in the clearance, through setting up the high pressure steam pipe, compressed air pipe, clearance pond and air-dry pond, be convenient for wash engine spare part surface clean through high-pressure steam, and weather through compressed air, thereby it is better to make this engine spare part self-cleaning device cleaning effect, and improve work efficiency.

Drawings

FIG. 1 is a schematic view of a front cross-sectional structure of the present invention;

FIG. 2 is a schematic top view of the present invention;

fig. 3 is a schematic view of a part a of fig. 1.

In the figure: the device comprises a base plate 1, a cleaning pool 2, a partition plate 3, an ultrasonic pool 4, a cleaning pool 5, an air drying pool 6, a heating block 7, an energy converter 8, a water inlet pipe 9, a high-pressure steam pipe 10, a compressed air pipe 11, a supporting column 12, a sliding rod 13, a screw rod 14, a sliding block 15, an electric telescopic rod 16, an electromagnet 17, a supporting leg 18, an ultrasonic generator 19, a controller 20, a mesh cage 21, a spray head 22, a through type linear stepping motor 23, a filter plate frame 24, a water outlet pipe 25 and an electromagnetic valve 26.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides an engine parts self-cleaning device, includes bottom plate 1, and bottom plate 1's lower surface four corners is fixedly connected with supporting leg 18 respectively, and the lower surface of bottom plate is fixedly connected with supersonic generator 19 and controller 20 respectively.

The upper surface fixedly connected with of bottom plate 1 washs pond 2, wash two baffles 3 of inner wall fixedly connected with of pond 2, and two baffles 3 will wash pond 2 and fall into ultrasonic wave pond 4, clean up pond 5 and air-dry pond 6, bottom plate 1 upper surface is seted up flutedly, and the interior diapire and the ultrasonic wave pond 4 of this recess, the inside of clean up pond 5 and air-dry pond 6 all is provided with cylinder mould 21, the interior diapire fixedly connected with of air-dry pond 6 filters grillage 24, and the upper surface of filter plate frame 24 is connected with the lower fixed surface of cylinder mould 21, a plurality of through-holes have been seted up on the surface of filter plate frame 24, make filter plate 24 can filter water.

The inner bottom wall of ultrasonic wave pond 4 inlays respectively and is equipped with heating block 7 and transducer 8, and the inner wall of ultrasonic wave pond 4 is provided with inlet tube 9, through setting up supersonic generator 19 and transducer 8, convert the acoustic energy of power ultrasonic frequency source into mechanical vibration, the microbubble in the interior liquid of ultrasonic wave pond 4 can vibrate under the effect of sound wave, thereby carbon deposit and the greasy dirt on clearance engine parts surface, the inner wall of clearance pond 5 is provided with high pressure steam pipe 10, and the inner wall of air-drying pond 6 is provided with compressed air pipe 11, ultrasonic wave pond 4, the lower surface of clearance pond 5 and forced air drying pond 6 all is provided with outlet pipe 25, and the surface of the outlet pipe 25 of the lower surface of ultrasonic wave pond 4 is provided with solenoid valve 26, set up solenoid valve 26, be convenient for the sewage in the periodic release ultrasonic wave pond 4.

Inlet tube 9, high pressure steam pipe 10 and compressed air pipe 11 are the loop configuration, and inlet tube 9, high pressure steam pipe 10 and compressed air pipe 11's one end all runs through and washs pond 2 and respectively with outside water pipe, steam pipeline and air pump are connected, inlet tube 9, high pressure steam pipe 10 and compressed air pipe 11's lower surface all is provided with shower nozzle 22, through setting up high pressure steam pipe 10, compressed air pipe 11, clearance pond 5 and air-dry pond 6, it is clean to be convenient for wash engine spare part surface through high pressure steam, and weather through compressed air, thereby make this engine spare part self-cleaning device clearance effect better, and improve work efficiency.

Two side surfaces of the bottom plate 1 are fixedly connected with support columns 12, opposite surfaces of the two support columns 12 are fixedly connected with a slide rod 13 and a screw rod 14 respectively, the surface of the slide rod 13 is connected with a slide block 15 in a sliding manner, the back surface of the slide block 15 is fixedly connected with a through type linear stepping motor 23, the through type linear stepping motor 23 is in threaded connection with the screw rod 14, through the arrangement of the through type linear stepping motor 23, the screw rod 14 and the slide block 15, the through type linear stepping motor 23 moves on the screw rod 14 to drive the slide block 15 to move on the slide rod 13, the lower surface of the slide block 15 is fixedly connected with an electric telescopic rod 16, the lower surface of the electric telescopic rod 16 is fixedly connected with an electromagnet 17, the electromagnet 17, a controller 20, the through type linear stepping motor 23, the electric telescopic rod 16, a transducer 8 and a heating block 7 are all, the material of the net cage 21 is carbon steel material, and the electromagnet 17 and the electric telescopic rod 16 are arranged, so that the electromagnet 17 is electrified to drive the net cage 21 to move conveniently.

The working principle is as follows: when the automatic cleaning device for the engine parts is used, a certain amount of water is placed in the ultrasonic pool 4, then the engine parts are placed in the leftmost net cage 21, the working time is set on the controller 20, the penetrating type linear stepping motor 23 is started, the penetrating type linear stepping motor 23 drives the sliding block 15 to move on the surface of the sliding rod 13 by the movement of the screw rod 14, when the sliding block moves to the position above the net cage 21 with the engine parts, the penetrating type linear stepping motor 23 stops rotating, the electric telescopic rod 16 is started, the electromagnet 17 descends and contacts with the net cage 21, the electromagnet 17 is started and sucks the net cage 21 and moves the net cage 21 to the ultrasonic pool 4, the heating block 7 is responsible for heating the water in the ultrasonic pool 4, the ultrasonic generator 19 is started at the same time, and the sound energy of the power ultrasonic frequency source is converted into mechanical vibration by the transducer 8, the microbubble in the liquid in the ultrasonic pool can vibrate under the effect of sound wave, destroy the adhesion between filth and the clearance piece, thereby clear up engine spare part, then electro-magnet 17 holds cylinder mould 21 again and shifts cylinder mould 21 to clearance pond 5, high-pressure steam passes through shower nozzle 22 blowout, thereby clear up engine spare part surface once more, after the dead time, electro-magnet 17 shifts cylinder mould 21 to air-dry in the pond 6 again, compressed air blows to engine spare part surface, thereby make engine surface dry, electro-magnet 17 shifts cylinder mould 21 to the rightmost side of bottom plate 1 at last, through using this automatic cleaning device of engine spare part, the efficiency that the engine spare part was cleared up is higher to the circulating operation, and the clearance effect is better.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an engine parts self-cleaning device, includes bottom plate (1), its characterized in that: the upper surface of the bottom plate (1) is fixedly connected with a cleaning pool (2), the inner wall of the cleaning pool (2) is fixedly connected with two clapboards (3), the cleaning pool (2) is divided into an ultrasonic pool (4), a cleaning pool (5) and an air drying pool (6) by the two clapboards (3), a heating block (7) and an energy converter (8) are respectively embedded in the inner bottom wall of the ultrasonic pool (4), a water inlet pipe (9) is arranged on the inner wall of the ultrasonic pool (4), a high-pressure steam pipe (10) is arranged on the inner wall of the cleaning pool (5), a compressed air pipe (11) is arranged on the inner wall of the air drying pool (6), supporting columns (12) are fixedly connected on both side surfaces of the bottom plate (1), opposite surfaces of the two supporting columns (12) are respectively fixedly connected with a sliding rod (13) and a screw rod (14), a sliding block (15) is connected, the lower fixed surface of sliding block (15) is connected with electric telescopic handle (16), and electric telescopic handle (16)'s lower fixed surface is connected with electro-magnet (17).

2. The automatic cleaning device for the engine parts according to claim 1, characterized in that: the lower surface four corners of bottom plate (1) are fixedly connected with supporting legs (18) respectively, the lower surface of bottom plate is fixedly connected with supersonic generator (19) and controller (20) respectively.

3. The automatic cleaning device for the engine parts according to claim 1, characterized in that: the upper surface of the bottom plate (1) is provided with a groove, and the inner bottom wall of the groove and the inner parts of the ultrasonic pool (4), the cleaning pool (5) and the air drying pool (6) are respectively provided with a mesh cage (21).

4. The automatic cleaning device for the engine parts according to claim 1, characterized in that: inlet tube (9), high pressure steam pipe (10) and compressed air pipe (11) are the loop configuration, and the one end of inlet tube (9), high pressure steam pipe (10) and compressed air pipe (11) all runs through and washs pond (2) and be connected with outside water pipe, steam pipeline and air pump respectively, the lower surface of inlet tube (9), high pressure steam pipe (10) and compressed air pipe (11) all is provided with shower nozzle (22).

5. The automatic cleaning device for the engine parts according to claim 1, characterized in that: the back fixedly connected with of sliding block (15) runs through formula linear stepping motor (23), and runs through formula linear stepping motor (23) and lead screw (14) threaded connection.

6. The automatic cleaning device for the engine parts according to claim 3, characterized in that: air-dry inner bottom wall fixedly connected with filter plate frame (24) in pond (6), and the lower fixed surface who filters the upper surface of filter plate frame (24) and cylinder mould (21) is connected, the lower surface of ultrasonic wave pond (4), clearance pond (5) and air-dry pond (6) all is provided with outlet pipe (25), and the surface of ultrasonic wave pond (4) lower surface outlet pipe (25) is provided with solenoid valve (26).