CN217757672U

CN217757672U - High efficiency production line is used in welding wire processing

Info

Publication number: CN217757672U
Application number: CN202221711617.0U
Authority: CN
Inventors: 倪洁; 李启发
Original assignee: Jiangsu Keli Electromechanical Technology Co ltd
Current assignee: Jiangsu Keli Electromechanical Technology Co ltd
Priority date: 2022-07-05
Filing date: 2022-07-05
Publication date: 2022-11-08
Anticipated expiration: 2032-07-05

Abstract

The utility model discloses a high efficiency production line is used in welding wire processing, including base, first wash bowl and second alkali wash bowl, one side of first servo motor is provided with dismantles the structure, and one side on base top is fixed with dustproof baffle, and the bottom of dustproof baffle all is provided with lighting mechanism, is provided with insulation construction on the inner wall of stoving case. The utility model discloses a draw the inside that pulls multiunit inserted bar compression spring leaves unwrapping wire roller or wind-up roll, remove the quick roll-off cover piece of unwrapping wire roller wind-up roll and change immediately, then insert the cover piece with new round unwrapping wire roller or wind-up roll and remove to original position, through loosening the multiunit pulling simultaneously, make multiunit compression spring kick-back promote the multiunit inserted bar insert in unwrapping wire roller or the wind-up roll with its inside at the cover piece fixed, the quick dismantlement function of this device has been realized from this, the convenience of this device has been improved, reduce the dismantlement degree of difficulty, guarantee the efficiency of production and processing.

Description

High efficiency production line is used in welding wire processing

Technical Field

The utility model relates to a bonding wire processing technology field, in particular to high efficiency production line is used in welding wire processing.

Background

The welding wire is used as a filler metal or a metal wire welding material for conducting at the same time, the welding wire is used as the filler metal during gas welding and tungsten electrode gas shielded arc welding, and a layer of copper is plated on the surface of the welding wire during the welding wire processing process, so that the quality guarantee period can be effectively prolonged or the conducting performance can be effectively enhanced, and the existing copper plating production line can simultaneously and efficiently plate copper on a plurality of groups of welding wires along with the development of the society, so that the processing efficiency is improved;

however, when the existing production line is used for copper plating of welding wires, the paying-off roller or the winding roller cannot be replaced in time due to the fact that the paying-off roller or the winding roller is frequently disassembled by people with high complexity, so that the efficiency of the production line is influenced, and the practicability of the device is reduced;

therefore, a production line of an unwinding roller or a winding roller convenient to rapidly disassemble is needed to solve the problems.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

An object of the utility model is to provide a high efficiency production line is used in welding wire processing to provide the problem of being not convenient for dismantle in solving above-mentioned background art.

(II) contents of utility model

In order to solve the technical problem, the utility model provides a following technical scheme: a high-efficiency production line for welding wire processing comprises a base, a first water washing tank and a second alkali washing tank, wherein a first supporting plate is fixed on one side of the top end of the base, a first servo motor is installed on one side of the first supporting plate, a dismounting structure is arranged on one side of the first servo motor, a pay-off roller is inserted in the dismounting structure, a dustproof baffle is fixed on one side of the top end of the base, an illuminating mechanism is arranged at the bottom end of the dustproof baffle, the second alkali washing tank is fixed on the top end of the base, guide rollers are fixed in the second alkali washing tank, a first alkali washing tank is arranged on one side of the second alkali washing tank, a third water washing tank is arranged on one side of the first alkali washing tank, a pickling tank is arranged on one side of the third water washing tank, a second water washing tank is arranged on one side of the pickling tank, a copper plating tank is arranged on one side of the second alkali washing tank, and one side of the copper plating bath is provided with a first rinsing bath, one side of the first rinsing bath is provided with a drying box, heating wires are arranged in the drying box, the inner wall of the drying box is provided with a heat insulation structure, one side of the drying box is provided with a control panel, one side of the drying box is provided with a winding roller, two ends of the winding roller are provided with second support plates, the bottom end of each second support plate is provided with a second servo motor, the dismounting structure comprises a sleeve block, a connecting plate, a pull rod, a compression spring and an insert rod, the sleeve block is sleeved on two sides of the winding roller and the paying-off roller, the sleeve block is internally provided with a compression spring, the pull rod is inserted in the compression spring, the connecting plate is fixed at the top end of the pull rod, the insert rod is fixed at the bottom end of the pull rod, and a plurality of groups of insert rods are pulled simultaneously to compress the compression spring to leave the inside of the paying-off roller or the winding roller through a plurality of groups of pull rods, move the inside of paying out roll that finishes the line or the wind-up roll-off cover piece that the rolling finishes immediately to reach the effect of quick dismantlement change, then align the paying out roll or the wind-up roll of a new round and insert in the cover piece and remove to the original position, through loosening multiunit pulling simultaneously, make multiunit compression spring kick-back promote multiunit inserted bar insert in paying out roll or the wind-up roll with it fix the inside at the cover piece.

Preferably, compression spring is welding integrated structure with the inserted bar, makes compression spring be connected inseparabler with the inserted bar, prevents that the inserted bar from coming off with the compression spring separation appearance, constitute extending structure between compression spring and the inserted bar. The compression spring convenient for extension drives the inserted bar to rapidly leave or enter the winding roller or the unwinding roller.

Preferably, the pull rod is welding integrated structure with the inserted bar, strengthens the linkage effect of pull rod and inserted bar, and the pull rod of being convenient for drives the inserted bar compression spring and leaves inside paying out roller or the wind-up roll, the inserted bar is provided with the multiunit. The fixing effect of the multiple groups of inserting rods on the pay-off roller or the take-up roller is enhanced.

Preferably, lighting mechanism includes mounting panel, fixed inserted block, connecting screw, lamp pearl and lamp shade, the bottom at dustproof baffle is all installed to the mounting panel, the lamp pearl is all installed to the bottom of mounting panel, and the outside cover of lamp pearl is equipped with the lamp shade, the inside of mounting panel both sides is all inserted and is equipped with fixed inserted block, and one side of fixed inserted block is fixed with connecting screw. Through installing multiunit lamp pearl on the mounting panel, start multiunit lamp pearl immediately and throw light on, guarantee the luminance of production line, cover on the surface of lamp pearl through the lamp shade of taking, rotate multiunit connecting screw in proper order immediately and become rectilinear motion with rotary motion and promote respectively that multiunit fixed inserted block inserts the lamp shade and fixes the lamp shade in the mounting panel to the lamp shade of being convenient for protects or prevents dust the lamp pearl.

Preferably, the outer wall of the connecting screw rod is provided with an external thread, the inner wall of the lampshade is provided with an internal thread, and the connecting screw rod and the lampshade form a rotating structure through the meshing of the internal thread and the external thread. The connecting screw rod is engaged with the threads of the lampshade and moves to one side along the inner wall of the lampshade to connect and fix the lampshade and the mounting plate.

Preferably, insulation construction includes rock wool board, extruded polystyrene board, bond line and bubble, the bond line sets up on the inner wall of stoving case, one side of bond line is provided with the extruded polystyrene board, and the inside of extruded polystyrene board all is provided with the bubble, one side of extruded polystyrene board is provided with the rock wool board. Adhere the extruded polystyrene board on the inner wall of stoving case through the bond line, make the extruded polystyrene board that has the thermal conductivity and hang down strengthen the heat preservation effect of stoving incasement, multiunit bubble prevents the entering of steam simultaneously, carries out the secondary through the rock wool board and strengthens heat retaining effect, prevents that the stoving incasement temperature from running off too fast, needs the heating wire to carry out long-time heating, leads to the waste of the energy.

Preferably, the air bubbles are arranged in groups in the extruded polystyrene board, and the air bubbles in the groups are distributed at equal intervals in the extruded polystyrene board. Make the bubble evenly distributed of multiunit independent closed in the extruded polystyrene board, the dampproofing effect of extruded polystyrene board is strengthened to the multiunit bubble of being convenient for, prevents in steam infiltration extruded polystyrene board.

(III) advantageous effects

Compared with the prior art, the beneficial effects of the utility model are that: this high efficiency production line structure for welding wire processing is reasonable, has following advantage:

(1) The pull handle pulls a plurality of groups of insertion rods to compress compression springs to leave the interior of the pay-off roller or the take-up roller, then the pay-off roller or the take-up roller of a new round is moved to the original position after the compression springs are moved to rapidly slide out of the sleeve block for replacement, then the pay-off roller or the take-up roller of the new round is inserted into the sleeve block, and the original position is moved, and the groups of pulling are released simultaneously, so that the compression springs rebound to push the insertion rods to be inserted into the pay-off roller or the take-up roller and fixed in the sleeve block, thereby realizing the rapid disassembly function of the device, improving the convenience of the device, reducing the disassembly difficulty and ensuring the production and processing efficiency;

(2) The lamp shade is covered on the surface of the lamp bead by taking the lamp shade, then the multiple groups of connecting screw rods are rotated to push the fixing insertion blocks to be inserted into the mounting plate through thread meshing to fix the lamp shade, so that the lamp shade can conveniently protect or prevent dust for the lamp bead, the enhanced lighting function of the device is realized, the functionality of the device is improved, workers can conveniently check the cleaning degree of the welding wire, and the copper plating effect of the welding wire is ensured;

(3) Adhere the extruded polystyrene board on the inner wall of stoving case through the bond line, make the extruded polystyrene board that has the thermal conductivity and hang up the heat preservation effect in the stoving case, multiunit bubble prevents the entering of steam simultaneously, prevent that the extruded polystyrene board from receiving damp and damaging, carry out the secondary through the rock wool board and strengthen heat retaining effect, prevent to need the heating wire to carry out long-time heating, lead to the waste of the energy, realized the enhancement heat preservation function of this device from this, improve the heat insulating ability of device, prevent that the temperature from losing too fast.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of the front view cross-sectional structure of the present invention.

Fig. 2 is a schematic top view of the present invention.

Fig. 3 is a schematic side view of the structure of the disassembly structure of the present invention.

Fig. 4 is a front view sectional structure diagram of the lighting mechanism of the present invention.

Fig. 5 is a schematic diagram of the three-dimensional section structure of the heat-insulating structure of the present invention.

The reference numbers in the figures illustrate: 1. a base; 2. a first support plate; 3. a first servo motor; 4. disassembling the structure; 401. sleeving blocks; 402. a connecting plate; 403. a pull rod; 404. a compression spring; 405. a rod is inserted; 5. a dust-proof baffle plate; 6. an illumination mechanism; 601. mounting a plate; 602. fixing the insert block; 603. connecting a screw rod; 604. a lamp bead; 605. a lamp shade; 7. a drying box; 8. an electric heating wire; 9. a heat preservation structure; 901. rock wool boards; 902. extruded polystyrene board; 903. an adhesive layer; 904. air bubbles; 10. a second support plate; 11. a second servo motor; 12. a first rinsing bath; 13. plating a copper tank; 14. a second rinsing bath; 15. a pickling tank; 16. a third rinsing bath; 17. a first alkaline washing tank; 18. a second caustic wash tank; 19. a guide roller; 20. a pay-off roller; 21. a wind-up roll; 22. a control panel.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example one

Referring to fig. 1-5, the utility model provides a high efficiency production line for welding wire processing, which comprises a base 1, a first rinsing bath 12 and a second rinsing bath 18, wherein a first supporting plate 2 is fixed on one side of the top end of the base 1, a first servo motor 3 is installed on one side of the first supporting plate 2, a dismounting structure 4 is arranged on one side of the first servo motor 3, a pay-off roller 20 is inserted in the dismounting structure 4, a dustproof baffle 5 is fixed on one side of the top end of the base 1, an illuminating mechanism 6 is arranged at the bottom end of the dustproof baffle 5, a second rinsing bath 18 is fixed on the top end of the base 1, a guide roller 19 is fixed inside the second rinsing bath 18, a first rinsing bath 17 is arranged on one side of the second rinsing bath 18, a third rinsing bath 16 is arranged on one side of the first rinsing bath 17, a rinsing bath 15 is arranged on one side of the third rinsing bath 16, and a second rinsing bath 14 is arranged on one side of the rinsing bath 15, one side of the second rinsing bath 14 is provided with a copper plating bath 13, one side of the copper plating bath 13 is provided with a first rinsing bath 12, one side of the first rinsing bath 12 is provided with a drying box 7, heating wires 8 are all installed inside the drying box 7, the inner wall of the drying box 7 is provided with a heat insulation structure 9, one side of the drying box 7 is provided with a control panel 22, one side of the drying box 7 is provided with a winding roller 21, both ends of the winding roller 21 are provided with second support plates 10, the bottom end of the second support plate 10 is provided with a second servo motor 11, the dismounting structure 4 comprises a sleeve block 401, a connecting plate 402, a pull rod 403, a compression spring 404 and an insertion rod 405, the sleeve block 401 is all sleeved on both sides of the winding roller 21 and the unwinding roller 20, the interior of the sleeve block 401 is provided with the compression spring 404, the interior of the compression spring 404 is provided with a pull rod 403, the top end of the pull rod 403 is fixed with the connecting plate 402, an inserted link 405 is fixed at the bottom end of the pull rod 403, the compression spring 404 and the inserted link 405 are in a welding integrated structure, a telescopic structure is formed between the compression spring 404 and the inserted link 405, the pull rod 403 and the inserted link 405 are in a welding integrated structure, and a plurality of groups of the inserted links 405 are arranged.

The working principle of the high-efficiency production line for machining the welding wire based on the first embodiment is as follows: the first servo motor 3 is started by an external power supply, the pay-off roller 20 is driven by the dismounting structure 4 to guide five groups of welding wires into the second alkali washing tank 18 through a plurality of groups of guide rollers 19 in the second alkali washing tank 18 to be contacted with alkali washing liquid in the second alkali washing tank 18 for cleaning, the cleaned welding wires in the second alkali washing tank 18 enter the first alkali washing tank 17 through the plurality of groups of guide rollers 19 in the first alkali washing tank 17 for secondary alkali washing, then the welding wires are guided into the third water washing tank 16 for cleaning through the plurality of groups of guide rollers 19 in the third water washing tank 16 to prevent alkali washing liquid from remaining, the cleaned welding wires are guided into the acid washing liquid in the acid washing tank 15 through the plurality of groups of guide rollers 19 in the acid washing tank 15 for cleaning, and then are guided into the second water washing tank 14 for secondary water washing to prevent the surface residue of the welding wires from influencing the copper plating effect in the copper plating tank 13, after copper plating is finished, the last water washing is carried out through the first water washing tank 12, meanwhile, the control panel 22 starts a plurality of groups of heating wires 8 to heat, copper-plated welding wires subjected to water washing in the first washing tank 12 are guided into the drying box 7 to be dried, then the second servo motor 11 controls the winding roller 21 to rotate to wind the copper-plated welding wires, when the winding is finished and a next round of copper plating needs to be carried out, a plurality of groups of pull handles pull a plurality of groups of insertion rods 405 to compress the compression springs 404 to leave the interior of the unwinding roller 20 or the winding roller 21 through a plurality of groups of connecting plates 402 simultaneously, the unwinding roller 20 or the winding roller 21 which has finished wire unwinding is moved to slide out of the interior of the sleeve block 401, so that the effect of quick dismounting and replacement is achieved, the copper plating efficiency is improved, then the unwinding roller 20 or the winding roller 21 of a new round is inserted into the sleeve block 401 in an aligned mode and is moved to the original position, and the plurality of groups of compression springs 404 are released simultaneously to push the plurality of insertion rods 405 to be inserted into the unwinding roller 20 or the winding roller 21 to be fixed in the sleeve block 401, so as to facilitate the beginning of the next round of copper plating.

Example two

The embodiment comprises the following steps: illuminating mechanism 6 includes mounting panel 601, fixed inserted block 602, connecting screw 603, lamp pearl 604 and lamp shade 605, the bottom at dustproof baffle 5 is all installed to mounting panel 601, lamp pearl 604 is all installed to mounting panel 601's bottom, and the outside cover of lamp pearl 604 is equipped with lamp shade 605, the inside of mounting panel 601 both sides is all inserted and is equipped with fixed inserted block 602, and one side of fixed inserted block 602 is fixed with connecting screw 603, the external screw thread has been seted up on connecting screw 603's the outer wall, the internal thread has been seted up on lamp shade 605's the inner wall, connecting screw 603 constitutes revolution mechanic through the meshing of internal and external screw thread with lamp shade 605.

In this embodiment, through installing multiunit lamp pearl 604 on mounting panel 601 and supporting, start multiunit lamp pearl 604 and throw light on next, guarantee the luminance of production line, cover the surface at lamp pearl 604 through the lamp shade 605 of taking, rotate multiunit connecting screw 603 in proper order next and become rotary motion linear motion and promote respectively that multiunit fixed inserted block 602 fixes lamp shade 605 in inserting mounting panel 601 through threaded engagement, thereby lamp shade 605 is protected or is dustproof to lamp pearl 604, guarantee the illuminating effect of lamp pearl 604.

EXAMPLE III

The embodiment comprises the following steps: insulation construction 9 includes rock wool board 901, extruded polystyrene board 902, adhesive layer 903 and bubble 904, and adhesive layer 903 sets up on the inner wall of stoving case 7, and one side of adhesive layer 903 is provided with extruded polystyrene board 902, and the inside of extruded polystyrene board 902 all is provided with bubble 904, and one side of extruded polystyrene board 902 is provided with rock wool board 901, and bubble 904 is provided with a plurality of groups in the inside of extruded polystyrene board 902, and a plurality of groups bubble 904 is equidistant distribution in the inside of extruded polystyrene board 902.

In this embodiment, through the bond line 903 with the adhesion of extruded polystyrene board 902 on the inner wall of stoving case 7, the messenger has the extruded polystyrene board 902 that the heat conductivity is low and strengthens the heat preservation effect in the stoving case 7, multiunit bubble 904 prevents the entering of steam simultaneously, prevents that extruded polystyrene board 902 from weing and damaging, carries out the secondary through rock wool board 901 and strengthens heat retaining effect, prevent that the temperature runs off too fast in the stoving case 7, need heating wire 8 to carry out long-time heating, lead to the waste of the energy.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.

The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims

1. The utility model provides a high efficiency production line is used in welding wire processing, includes base (1), first wash bowl (12) and second alkali wash bowl (18), its characterized in that: a first supporting plate (2) is fixed on one side of the top end of the base (1), a first servo motor (3) is installed on one side of the first supporting plate (2), a dismounting structure (4) is arranged on one side of the first servo motor (3), a pay-off roller (20) is inserted into the dismounting structure (4), a dustproof baffle (5) is fixed on one side of the top end of the base (1), and lighting mechanisms (6) are arranged at the bottom ends of the dustproof baffle (5);

a second alkaline washing tank (18) is fixed at the top end of the base (1), guide rollers (19) are fixed inside the second alkaline washing tank (18), a first alkaline washing tank (17) is arranged on one side of the second alkaline washing tank (18), a third washing tank (16) is arranged on one side of the first alkaline washing tank (17), a pickling tank (15) is arranged on one side of the third washing tank (16), a second washing tank (14) is arranged on one side of the pickling tank (15), a copper plating tank (13) is arranged on one side of the second washing tank (14), and a first washing tank (12) is arranged on one side of the copper plating tank (13);

one side of first wash bowl (12) is provided with stoving case (7), and the inside of stoving case (7) all installs heating wire (8), be provided with insulation construction (9) on the inner wall of stoving case (7), control panel (22) are installed to one side of stoving case (7), one side of stoving case (7) is provided with wind-up roll (21), and the both ends of wind-up roll (21) all are provided with second backup pad (10), second servo motor (11) are installed to the bottom of second backup pad (10), dismantle structure (4) including ferrule (401), connecting plate (402), pull rod (403), compression spring (404) and inserted bar (405), ferrule (401) all overlap and establish the both sides at wind-up roll (21) and unwrapping wire roller (20), the inside of ferrule (401) all is provided with compression spring (404), and the inside of compression spring (404) is inserted and is equipped with pull rod (403), the top of pull rod (403) is fixed with pull rod (402), the bottom of pull rod (403) is fixed with inserted bar (405).

2. The high efficiency production line for wire processing as claimed in claim 1, wherein: the compression spring (404) and the inserted rod (405) are of a welding integrated structure, and a telescopic structure is formed between the compression spring (404) and the inserted rod (405).

3. The high efficiency production line for wire processing as claimed in claim 1, wherein: the pull rod (403) and the insert rod (405) are of a welding integrated structure, and a plurality of groups of insert rods (405) are arranged.

4. The high efficiency production line for wire processing as claimed in claim 1, wherein: illuminating mechanism (6) are including mounting panel (601), fixed inserted block (602), connecting screw (603), lamp pearl (604) and lamp shade (605), the bottom at dustproof baffle (5) is all installed in mounting panel (601), lamp pearl (604) are all installed to the bottom of mounting panel (601), and the outside cover of lamp pearl (604) is equipped with lamp shade (605), the inside of mounting panel (601) both sides all is inserted and is equipped with fixed inserted block (602), and one side of fixed inserted block (602) is fixed with connecting screw (603).

5. The high efficiency production line for wire processing as claimed in claim 4, wherein: the outer wall of the connecting screw rod (603) is provided with external threads, the inner wall of the lampshade (605) is provided with internal threads, and the connecting screw rod (603) and the lampshade (605) form a rotating structure through the meshing of the internal threads and the external threads.

6. The high efficiency production line for wire processing as claimed in claim 1, wherein: insulation construction (9) include rock wool board (901), extruded polystyrene board (902), bonding layer (903) and bubble (904), bonding layer (903) set up on the inner wall of stoving case (7), one side of bonding layer (903) is provided with extruded polystyrene board (902), and the inside of extruded polystyrene board (902) all is provided with bubble (904), one side of extruded polystyrene board (902) is provided with rock wool board (901).

7. The high efficiency production line for wire processing as claimed in claim 6, wherein: the air bubbles (904) are arranged in a plurality of groups in the extruded polystyrene board (902), and the air bubbles (904) in the groups are distributed in the extruded polystyrene board (902) at equal intervals.