CN217756027U

CN217756027U - Automatic coil stock unloader

Info

Publication number: CN217756027U
Application number: CN202222011576.0U
Authority: CN
Inventors: 顾彪; 张春雷; 杨永杰
Original assignee: Suzhou Nafi Environmental Technology Co ltd
Current assignee: Suzhou Nafi Environmental Technology Co ltd
Priority date: 2022-08-02
Filing date: 2022-08-02
Publication date: 2022-11-08
Anticipated expiration: 2032-08-02

Abstract

The utility model discloses an automatic coil stock unloader belongs to the coil stock device field. The utility model is provided with a feeding mechanism, a cutting mechanism and a mounting base in sequence along the feeding direction on the mounting frame; the feeding mechanism and the mounting base are both connected to the mounting rack in an erected and sliding manner; the cutting mechanism is positioned and adjustably connected with the mounting rack. And the mounting base is provided with a material rolling mechanism and a discharging mechanism in a positioning manner. The utility model provides a need artifical the completion to membrane material processing membrane element to it is low to lead to unable finished product stability in quality and work efficiency of guaranteeing, and then leads to technical problem with high costs.

Description

Automatic coil stock unloader

Technical Field

The utility model belongs to coil stock equipment field especially relates to a coil stock unloader.

Background

The industrial production in the water purification field can relate to a plurality of different kinds of membrane materials, different membrane materials play different important roles, so that strict requirements are required on the process quality of the membrane materials in the industrial production in the water purification field, the membrane material is required to be coiled and blanked in the processing industry of the membrane materials, most of the processing related to the processing of the membrane materials still needs to manually complete the coiling and blanking work, the waste of manpower is caused, the stability of the quality of finished products of the processed coils of the membrane materials cannot be ensured, the defective rate is high, the working efficiency is low, and further the cost is increased.

SUMMERY OF THE UTILITY MODEL

Need artifical the completion to the membrane material processing membrane material for solve the aforesaid to lead to unable finished product stability in quality and work efficiency low, technical problem with high costs, the utility model provides an automatic coil stock unloader. The technical scheme of the utility model is that:

an automatic coil blanking device comprises an installation rack, wherein a feeding mechanism, a cutting mechanism and an installation base are sequentially arranged on the installation rack along a feeding direction; the feeding mechanism and the mounting base are connected to the mounting rack in a sliding manner along the feeding direction; the cutting mechanism is positioned and adjustably connected with the mounting rack;

a material rolling mechanism and a blanking mechanism are positioned on the mounting base; the material rolling mechanism comprises two reel device pieces which are arranged on the mounting base and used for mounting reels, the two reel device pieces are respectively and symmetrically positioned at two sides of the feeding direction, one end of one reel device piece is fixedly and rotatably connected with a material rolling driving mechanism, and one end of the other reel device piece is fixedly and rotatably connected with a telescopic driving piece;

the blanking mechanism comprises a blanking driving piece, the blanking driving piece is connected to the mounting base in a positioning mode, the output end of the blanking driving piece is connected with a blanking shifting head in a positioning mode, and the blanking shifting head is arranged at a position close to a connecting position of the reel device piece and the film reel.

Furthermore, the mounting base can be adjusted to be connected with a pressing and fixing mechanism which is used for pressing and covering fixed film materials and is not scattered, the pressing and fixing mechanism comprises a pressing piece and a pressing piece frame, the pressing piece frame is adjustably connected onto the mounting base, the pressing piece is rotationally connected onto the pressing piece frame, and the pressing and fixing mechanism is arranged in parallel with the film material reel along the feeding direction.

Furthermore, still the positioning connection has the fixed establishment who is used for fixed membrane material tip on the installation frame, fixed establishment corresponds the cooperation and locates the below position department of spool.

Furthermore, fixed establishment is including setting firmly the fixed driving piece in the installation frame, the mounting is connected to the output location of fixed driving piece, the mounting upper end has the fixed head that can move towards the membrane material spool.

Furthermore, the fixing part is one of an ultrasonic fixing mechanism, a glue dispensing mechanism and a heating fixing mechanism.

Furthermore, the feeding mechanism comprises two feeding driving parts, two output ends of the feeding driving parts are connected with a chuck sliding frame in a positioning mode, the chuck sliding frame is connected to the installation rack in a sliding mode under the driving of the feeding driving parts, and two feeding clamping heads used for clamping are adjustably connected to the chuck sliding frame.

Still further, cut the mechanism include two location connect in displacement drive piece in the installation rack, two displacement drive piece is located the both sides of direction of feed respectively, two displacement drive piece's output location is connected with can follow the slide rail that cuts that vertical direction reciprocated, two displacement drive piece is located the both ends of cutting the slide rail respectively, sliding connection cuts the driving piece on cutting the slide rail, it has the cutter to cut the positioning connection on the driving piece.

Still further, the coil stock actuating mechanism includes the coil stock driving piece, the output of coil stock driving piece rotates and is connected with initiative coil stock spare, initiative coil stock spare rotates through the driving medium and is connected with driven coil stock spare, driven coil stock spare rotates and connects one of them spool device spare.

Still further, automatic coil stock unloader still includes and detects the groove, it locates to detect the groove location in the installation frame, and lie in along the direction of feed the next station department of mounting base, it has the adjustable detection mouth of adaptation in membrane material diameter thickness to detect the groove.

Still further, the automatic coil stock unloader does not include the detection groove.

The utility model has the beneficial technical effects that:

1. realize the material can draw to coil stock mechanism department automatically through setting up feed mechanism, fix the material on the spool of putting in coil stock mechanism through fixed establishment, carry out automatic coil stock through coil stock mechanism and coil stock actuating mechanism then, improved production efficiency, effectively the cost is reduced.

2. The blanking mechanism matched with the coil mechanism performs automatic blanking after coil is completed, manual operation is reduced, and efficiency is improved.

3. The novel size detection of product is detected through setting up the detection groove, can just inspect the size quality of product at the unloading in-process, has improved product quality and production efficiency greatly.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a three-dimensional structure diagram of the material rolling mechanism and the fixing mechanism of the present invention;

FIG. 3 is a three-dimensional structure view of the material rolling mechanism of the present invention;

fig. 4 is a perspective view (another view angle) of the present invention;

FIG. 5 is a perspective view (another view) of the material rolling mechanism of the present invention;

fig. 6 is a three-dimensional structure diagram of the feeding mechanism and the cutting mechanism of the present invention;

fig. 7 is a perspective view of the fixing mechanism of the present invention;

fig. 8 is a plan view of the present invention.

The specific reference numbers: installing a frame 1;

the feeding mechanism 2, a feeding chuck 21, a chuck sliding frame 22 and a feeding driving piece 23;

a fixing mechanism 3, a fixing driving member 31, a fixing member 32, and a fixing head 321;

the coiling mechanism 4, the coiling driving mechanism 41, the coiling driving piece 411, the driving coiling piece 412, the transmission piece 413, the driven coiling piece 414 and the coiling device piece 42;

a blanking mechanism 5, a blanking driving piece 51 and a blanking shifting block 52;

the pressing and fixing mechanism 6, the pressing piece 61 and the pressing piece frame 62;

a cutting mechanism 7, a cutting driving member 71, a cutting slide rail 72, and a displacement driving member 73;

a mounting base 8;

a detection groove 9 and a detection port 91.

Detailed Description

In order to make the technical means of the present invention clearer and to implement the present invention according to the content of the specification, the following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples, which are used for illustrating the present invention and are not intended to limit the scope of the present invention.

The embodiment is as follows: as shown in fig. 1, an automatic coil blanking device includes an installation frame 1, and a feeding mechanism 2, a cutting mechanism 7 and an installation base 8 are sequentially arranged on the installation frame 1 along a feeding direction. The feeding mechanism 2 and the mounting base 8 are both slidably connected to the mounting frame 1 along the feeding direction. The mounting base 8 is connected with a base driving part (not shown in the figure), and the mounting base 8 can move on the mounting rack 1 along the feeding direction under the driving of the base driving part. The cutting mechanism 7 is positioned and adjustably connected with the mounting frame 1.

As shown in fig. 1 and fig. 6, the cutting mechanism 7 includes two displacement driving members 73 connected to the mounting frame 1 in a positioning manner, two displacement driving members 73 are located at two sides of the feeding direction, two output ends of the displacement driving members 73 are connected to the cutting slide rail 72 in a positioning manner, and two displacement driving members 73 are located at two ends of the cutting slide rail 72 respectively.

Sliding connection has cutting driving piece 71 on cutting slide rail 72, it has the cutter to cut positioning connection on driving piece 71, makes the cutter can follow cut slide rail 72 and slide.

The cutting slide rail 72 can move up and down in the vertical direction under the driving of the displacement driving piece 73, so that the relative position of the cutting tool relative to the film material is adjusted, and then the cutting mechanism 7 can be adjusted to a proper position to cut the film material after the film material is rolled.

Preferably, in this embodiment, the displacement drive 73 is an air cylinder and the cutting drive 71 is a linear motor.

A material rolling mechanism 4 and a material blanking mechanism 5 are positioned on the mounting base 8 as shown in fig. 1 to 5.

The material rolling mechanism 4 comprises a reel device 42 arranged on the mounting base 8 and used for mounting a reel, the reel device 42 is two and symmetrically arranged on two sides of the feeding direction respectively, and one end of one reel device 42 is positioned and rotatably connected with a material rolling driving mechanism 41.

In this embodiment, the winding driving mechanism 41 includes a winding driving member 411, an output end of the winding driving member 411 is rotatably connected with a driving winding member 412, the driving winding member 412 is rotatably connected with a driven winding member 414 through a transmission member 413, and the driven winding member 414 is rotatably connected with the one of the winding device 42.

In addition, one end of one of the reel device 42 may be selectively connected to another type of driving mechanism, such as a driving mechanism in a gear transmission manner, or one end of one of the reel device 42 may be selectively connected to a driving member capable of providing a rotational driving force in a rotating manner, which will not be described herein again.

One end of the other reel assembly 42 is positioned to be connected to the output end of a telescopic drive (not shown). So that the two said spool means 42 can adjust the relative distance between them according to the length of the spool clamped. The reel fixing device has the function and effect of fixing the reel while facilitating the installation and the removal of the reel. In this embodiment, the telescopic driving member is a cylinder, and other mechanisms or driving members capable of achieving the function can be selected.

The mounting base 8 is also adjustably connected with a press fixing mechanism 6 for pressing and fixing the film material, the press fixing mechanism 6 comprises a pressing piece 61 and a pressing piece frame 62, and the pressing piece 61 is rotatably connected to the pressing piece frame 62. The pressing part frame 62 is provided with a strip-shaped hole (not shown in the figure) with the length direction as the feeding direction, the pressing part frame 62 is adjustably connected to the mounting base 8 through a fastener penetrating through the strip-shaped hole, and the pressing and fixing mechanism 6 and the film material reel (manually placed between two reel devices) are arranged in parallel along the feeding direction.

Before starting to roll the material, the worker can adjust the position of the pressing piece 61 relative to the film material reel according to the thickness of the finished product by adjusting the position fixed in the strip-shaped hole, and after starting to roll the material, when the film material is rolled, the pressing piece 61 can just press and fix the film material, so that the film material can not be unwound after being cut.

As shown in fig. 1 to 5, the blanking mechanism 5 includes a blanking shifting block 52 and a blanking driving member 51 correspondingly engaged with the reel device 42, the blanking shifting block 52 is connected to an output end of the blanking driving member 51, the blanking shifting block 52 is disposed at a position close to a connection position between the reel device 42 and a film reel (which needs to be manually placed between the two reel devices), and the blanking shifting block 52 can be driven by the driving member of the blanking driving member 51 to move along a width direction of the film.

After the film material is rolled, the blanking shifting block 52 shifts the film material from the winding shaft device 42 under the driving of the blanking driving member 51, so as to complete the blanking operation. Preferably, in this embodiment, the blanking driving member 51 is a linear cylinder, but other driving devices such as a rod cylinder and the like can be selected to achieve this function.

As shown in fig. 1, 4 and 6, the feeding mechanism 2 includes two feeding driving members 23, a chuck carriage 22 and two feeding chucks 21 correspondingly matching with the two film material reels, the two feeding driving members 23 are connected to the mounting frame 1 in a positioning manner, the two feeding driving members 23 are respectively located at two sides of the feeding direction, the output ends of the two feeding driving members 23 are connected to the chuck carriage 22 in a positioning manner, the two feeding driving members 23 are respectively located at two ends of the chuck carriage 22, and the chuck carriage 22 is connected to the mounting frame 1 in a sliding manner under the driving of the feeding driving members 23.

The two loading chucks 21 are adjustably connected to the top end of the chuck carriage 22, so that the fixing position can be manually adjusted according to the length of the film to adjust the distance between the two loading chucks 21, and the loading mechanism 2 can just load the material onto the film reel when loading.

As shown in fig. 2, fig. 6 and fig. 7, a fixing mechanism 3 for fixing the film material onto the film material reel is positioned and connected to the mounting frame 1, and the fixing mechanism 3 is correspondingly arranged at a lower position of the reel in a matching manner.

Fixing mechanism 3 includes fixed driving piece 31, fixed driving piece 31 location connect in on the installation frame 1, fixed driving piece 31's output location connection mounting 32, mounting 32 through slider along vertical direction sliding connection in on the installation frame 1, mounting 32 upper end has can court the fixed head 321 of membrane material spool removal. The number of the fixing mechanisms 3 is at least three along the width direction of the film material reel. In this embodiment, three securing mechanisms are provided.

After feed mechanism 2 goes up the membrane material to spool department, the one end that the membrane material was fallen in the manual work removes membrane material spool department, fixed driving piece 31 drive mounting 32 is along vertical direction rebound, and then drives fixed head 321 is along vertical direction rebound to membrane material spool department, is fixed in the membrane material tip through the ultrasonic wave effect on the membrane material spool.

After the membrane material is rolled, when the cutting device 7 does not cut the membrane material, the fixing head firstly moves to the position of the membrane material scroll and seals and fixes the end of the rolled membrane material by using ultrasonic waves, so that the membrane material cannot be scattered after being rolled and cut. Preferably, in this embodiment, the fixing member 3 is an ultrasonic fixing mechanism, and other mechanisms such as a glue dispensing mechanism, a heating mechanism, etc. capable of achieving this function may be selected, which will not be described herein.

As shown in fig. 8, the automatic coil blanking device is of two types with or without a detection groove 9.

When the automatic coil blanking device is provided with the detection groove 9, the detection groove 9 is positioned on the installation rack and is positioned at the next station of the installation base 8 along the feeding direction. The detection groove 9 is provided with an adjustable (manually adjusting the size of the detection port) detection port 91 which is adapted to the diameter and thickness of the membrane material. After the membrane material is rolled and fed through the feeding mechanism 5, the membrane material falls into the detection port of the detection groove 9, and the membrane material with the overlarge diameter and thickness cannot pass through the detection port.

The utility model discloses a working process and principle: firstly, fixing the reel devices at two reel device parts manually, then placing materials into a feeding chuck of a feeding mechanism, feeding the film materials to a reel by the feeding chuck, fixing one end of the film materials on the reel by an artificial auxiliary fixing mechanism, starting the material rolling by the winding mechanism, clamping the materials by the feeding chuck again after the winding mechanism finishes rolling, pressing the film material reel by a pressing part, then moving the fixing mechanism to the film material reel to fix the tail end of the film material, cutting the film material by a cutting mechanism, pulling down the rolled film material reel from the reel device parts by the cutting mechanism, and dropping the film material reel into a detection groove to screen the film material reel.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. An automatic coil blanking device comprises an installation rack (1) and is characterized in that a feeding mechanism (2), a cutting mechanism (7) and an installation base (8) are sequentially arranged on the installation rack (1) along a feeding direction; the feeding mechanism (2) and the mounting base (8) are connected to the mounting rack (1) in a sliding manner along the feeding direction; the cutting mechanism (7) is positioned and adjustably connected to the mounting rack (1);

a material rolling mechanism (4) and a material discharging mechanism (5) are positioned on the mounting base (8); the material rolling mechanism (4) comprises two reel device pieces (42) which are arranged on the mounting base (8) and used for mounting reels, the two reel device pieces (42) are respectively and symmetrically positioned at two sides of the feeding direction, one end of one reel device piece (42) is fixedly and rotatably connected with a material rolling driving mechanism (41), and one end of the other reel device piece (42) is fixedly and rotatably connected with a telescopic driving piece;

unloading mechanism (5) are including unloading driving piece (51), unloading driving piece (51) location connect in on mounting base (8), the output location connection of unloading driving piece (51) has unloading shifting block (52), unloading shifting block (52) are located and are close to the hookup location department of reel device (42) and membrane material spool.

2. The automatic coil blanking device according to claim 1, wherein the mounting base (8) is further adjustably and rotatably connected with a pressing mechanism (6) for pressing and fixing the film material, the pressing mechanism (6) comprises a pressing member (61) and a pressing member frame (62), the pressing member frame (62) is adjustably connected with the mounting base (8), the pressing member (61) is rotatably connected with the pressing member frame (62), and the pressing mechanism (6) is arranged parallel to the film material reel along the feeding direction.

3. The automatic coil blanking device according to claim 1, wherein a fixing mechanism (3) for fixing the end of the film material is further positioned and connected on the mounting rack (1), and the fixing mechanism (3) is correspondingly and cooperatively arranged at the lower position of the reel.

4. The automatic coil blanking device according to claim 3, characterized in that the fixing mechanism (3) comprises a fixing driving member (31) fixed on the mounting frame (1), the output end of the fixing driving member (31) is connected with a fixing member (32), and the upper end of the fixing member (32) is provided with a fixing head (321) capable of moving towards the film material reel.

5. The automatic coil blanking device according to claim 4, wherein the fixing member (32) is one of an ultrasonic fixing mechanism, a dispensing mechanism and a heating fixing mechanism.

6. The automatic coil blanking device according to claim 2, wherein the feeding mechanism (2) comprises two feeding driving members (23), the output ends of the two feeding driving members (23) are connected with a chuck carriage (22) in a positioning manner, the chuck carriage (22) is connected to the mounting frame (1) in a sliding manner under the driving of the feeding driving members (23), and two feeding chucks (21) for clamping and feeding materials are adjustably connected to the chuck carriage (22).

7. The automatic coil blanking device according to claim 1, wherein the cutting mechanism (7) includes two displacement driving members (73) connected to the mounting frame (1) in a positioning manner, the two displacement driving members (73) are respectively located at two sides of the feeding direction, the output ends of the two displacement driving members (73) are connected to a cutting slide rail (72) capable of moving up and down along the vertical direction in a positioning manner, the two displacement driving members (73) are respectively located at two ends of the cutting slide rail (72), the cutting slide rail (72) is connected to a cutting driving member (71) in a sliding manner, and the cutting driving member (71) is connected to a cutting tool in a positioning manner.

8. The automatic coil blanking device according to claim 1, characterized in that the coil driving mechanism (41) comprises a coil driving member (411), an output end of the coil driving member (411) is rotatably connected with a driving coil member (412), the driving coil member (412) is rotatably connected with a driven coil member (414) through a transmission member (413), and the driven coil member (414) is rotatably connected with one of the coil shaft devices (42).

9. The automatic coil blanking device according to claim 8, characterized in that the automatic coil blanking device further comprises a detection groove (9), the detection groove (9) is positioned on the mounting frame (1) and located at the next station of the mounting base (8) along the feeding direction, and the detection groove (9) is provided with an adjustable detection port (91) adapted to the diameter and thickness of the film.

10. The automatic coil blanking device according to claim 9, characterized in that it does not comprise a detection tank (9).