CN217755658U - Feeding mechanism for magnetic particle flaw detector - Google Patents

Feeding mechanism for magnetic particle flaw detector Download PDF

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Publication number
CN217755658U
CN217755658U CN202221689286.5U CN202221689286U CN217755658U CN 217755658 U CN217755658 U CN 217755658U CN 202221689286 U CN202221689286 U CN 202221689286U CN 217755658 U CN217755658 U CN 217755658U
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bracket
lifting
workpiece
fixedly connected
roller
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CN202221689286.5U
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Chinese (zh)
Inventor
夏曲
夏冰心
唐崇邦
张长友
曾勇
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Beijing Julong Science&technology Co ltd
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Beijing Julong Science&technology Co ltd
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Abstract

The utility model relates to a magnetic particle flaw detector technical field, concretely relates to loading mechanism for magnetic particle flaw detector. A transfer bracket is arranged between the two magnetized component supporting plates and comprises a bracket supporting plate and a track frame, the track frame is connected with a workpiece bracket in a sliding way, the sliding direction of the workpiece bracket is vertical to that of the magnetized component supporting plates, and the workpiece bracket is a square flat plate bracket; and a workpiece lifting machine is arranged on one side of the equipment rack and comprises lifting support legs and a lifting cross beam, and a workpiece lifting component is further arranged at the workpiece bracket. The feeding mechanism utilizes the workpiece elevator to realize the lifting of the workpiece, utilizes the transfer bracket to realize the transfer and positioning of the workpiece between the flaw detector and the workpiece elevator, improves the automation degree of equipment, and reduces the labor intensity of workers.

Description

Feeding mechanism for magnetic particle flaw detector
Technical Field
The utility model relates to a magnetic particle flaw detector technical field, concretely relates to feeding mechanism for magnetic particle flaw detector.
Background
The magnetic particle detection technology is developed earlier and the technology is mature. Due to technical limitation, loading, unloading and positioning of workpieces are manually completed in the magnetic particle inspection process, instability of magnetic particle inspection results exists, potential risks exist, and the automation degree of magnetic particle inspection is greatly limited. When the workpiece is heavy, the labor intensity of workers is high, and the working efficiency is low.
The development trend of the magnetic powder inspection technology is high automation, high reliability, digitalization and intellectualization. The increasing quality requirements and the increasing capacity of products require that the loading, unloading and positioning of workpieces in the magnetic powder inspection process must be automated, digitized and intelligentized.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art exists, the utility model provides a loading mechanism for magnetic particle flaw detector utilizes the work piece lifting machine to realize the lift of work piece, utilizes to shift the transfer and the location of bracket realization work piece between defectoscope and work piece lifting machine, and equipment degree of automation obtains improving, has reduced workman's intensity of labour.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a feeding mechanism for a magnetic particle flaw detector comprises an equipment rack and two magnetized component supporting plates, wherein the two magnetized component supporting plates are symmetrically arranged on the left side and the right side of the equipment rack and can slide on the equipment rack left and right. Two be equipped with the transfer bracket between the magnetization part layer board, it includes bracket backup pad, track frame to transfer the bracket, the bracket backup pad with equipment rack fixed connection, fixedly connected with is two that are parallel to each other in the bracket backup pad the track frame, sliding connection has the work piece bracket on the track frame, the slip direction of work piece bracket with the slip direction of magnetization part layer board is mutually perpendicular, the work piece bracket is the flat plate bracket of square frame shape. One side of the workpiece bracket is connected with a piston rod of the bracket air cylinder, and a cylinder body of the bracket air cylinder is fixedly connected to the equipment rack. One side of equipment rack is equipped with the work piece lifting machine, the work piece lifting machine is including promoting landing leg and lifting beam, lifting beam sets up two promote between the landing leg and reciprocate under drive component's drive, promote the crossbeam perpendicular to with the slip direction setting of work piece bracket, promote the crossbeam with the position department that the work piece bracket corresponds is equipped with decurrent recess confession of inserting the work piece bracket inserts.
Furthermore, the guide part of the track frame is a section bar with a square cross section, the bottom of the track frame is fixedly connected with a plurality of roller assemblies, each roller assembly comprises a supporting roller, a positioning roller and a roller connecting plate, the roller connecting plates are fixedly connected with the bottom of the track frame, the supporting roller and the positioning roller are connected on the roller connecting plates in a rolling manner, the supporting roller and the positioning roller are respectively located on the upper side and the lower side of the track frame, and the supporting roller and the positioning roller are respectively abutted to the top surface and the bottom surface of the track frame.
Furthermore, a driving chain wheel and a driven chain wheel are arranged in the lifting support leg, the driving chain wheel and the driven chain wheel are connected through a chain, and one side of the chain is fixedly connected with one end of the lifting cross beam through a connecting block. The bevel gear is fixedly connected to the shaft end of the driving chain wheel, the driving part comprises a lifting driving shaft, and the position, corresponding to the driving chain wheel, of the lifting driving shaft is meshed with the bevel gear at the shaft end of the driving chain wheel through the bevel gear. And a limiter is arranged on one side of the lifting supporting leg close to the top end.
Furthermore, a workpiece lifting component is further arranged at the workpiece bracket and comprises a lifting cylinder and a lifting supporting plate, the lifting cylinder is fixedly connected with the bracket supporting plate through a fixed side plate, and a piston rod of the lifting cylinder is fixedly connected with the lifting supporting plate. And after the lifting supporting plate upwards passes through the workpiece bracket, lifting the workpiece on the workpiece bracket.
Compared with the prior art, the beneficial effects of the utility model are that:
the lifting beam can complete the primary positioning of the workpiece, and the final stop position of the workpiece on the magnetic particle flaw detector can be changed by changing the telescopic length of the piston rod of the bracket air cylinder so as to adapt to the automatic feeding, positioning and blanking of workpieces with different sizes; the workpiece lifting component can lift the workpiece to change the height of the workpiece. The automation degree of the device is high, and the magnetizing component can magnetize workpieces with different height dimensions, so that the universality of the flaw detector is greatly improved.
The supporting rollers and the positioning rollers are clamped on the upper side and the lower side of the track frame, so that the work piece bracket can run more stably.
Drawings
Fig. 1 is the utility model relates to a magnetic particle flaw detector is with feed mechanism's appearance structure sketch map.
Fig. 2 is a front view of the present invention.
Fig. 3 is a schematic view of the external structure of the middle transfer bracket of the present invention.
Fig. 4 is a partially enlarged structural view of a portion a in fig. 3.
Fig. 5 is the appearance structure schematic diagram of the middle workpiece lifter of the utility model.
Fig. 6 is a schematic view of the front-view appearance structure of the middle workpiece elevator of the present invention.
In the figure: 1. the equipment comprises an equipment frame, 2, a workpiece lifter, 2.1, lifting support legs, 2.2, a lifting beam, 2.3, a driving chain wheel, 2.4, a driven chain wheel, 3, a magnetized part supporting plate, 4, a transfer bracket, 4.1, a bracket supporting plate, 4.2, a track frame, 4.3, a workpiece bracket, 4.4, a roller assembly, 4.4.1, a supporting roller, 4.4.2, a positioning roller, 4.4.3, a roller connecting plate, 4.5, a bracket cylinder, 5, a limiter, 6, a driving part, 7, a workpiece lifting part, 7.1, a lifting cylinder, 7.2, a fixed side plate, 7.3 and a lifting supporting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 6, a feeding mechanism for a magnetic particle flaw detector comprises an equipment rack 1 and two magnetized component support plates 3, wherein the two magnetized component support plates 3 are symmetrically arranged on the left side and the right side of the equipment rack 1 and can slide on the equipment rack 1 from side to side. Two be equipped with between the magnetization part layer board 3 and shift bracket 4, it includes bracket backup pad 4.1, track frame 4.2 to shift bracket 4, bracket backup pad 4.1 with 1 fixed connection of equipment rack, two that fixedly connected with is parallel to each other on the bracket backup pad 4.1 track frame 4.2, sliding connection has work piece bracket 4.3 on the track frame 4.2, work piece bracket 4.3's slip direction with the slip direction of magnetization part layer board 3 is mutually perpendicular, work piece bracket 4.3 is the flat plate bracket of square frame shape. One side of the workpiece bracket 4.3 is connected with a piston rod of a bracket air cylinder 4.5, and a cylinder body of the bracket air cylinder 4.5 is fixedly connected to the equipment rack 1. One side of equipment rack 1 is equipped with work piece lifting machine 2, work piece lifting machine 2 is including promoting landing leg 2.1 and lifting beam 2.2, lifting beam 2.2 sets up two promote between landing leg 2.1 and reciprocate under the drive of drive part 6, promote crossbeam 2.2 perpendicular to with work piece bracket 4.3's slip direction sets up, promote crossbeam 2.2 with the position department that work piece bracket 4.3 corresponds is equipped with decurrent recess confession of inserting work piece bracket 4.3 inserts. The lifting beam 2.2 is provided with a positioning and clamping mechanism diagram of a workpiece, which is not shown, after the workpiece to be detected is placed on the lifting beam 2.2 and the corresponding positioning and clamping process is completed, the lifting beam 2.2 drives the workpiece to ascend to a proper position, then a piston rod of the bracket air cylinder 4.5 extends, and the workpiece bracket 4.3 moves towards one side of the lifting beam 2.2; after the workpiece bracket 4.3 is moved in place, the lifting beam 2.2 falls down to enable the workpiece to fall on the workpiece bracket 4.3; then, the piston rod of the bracket air cylinder 4.5 contracts, and the workpiece bracket 4.3 drives the workpiece to return to the initial position. The preliminary location of work piece can be accomplished to promotion crossbeam 2.2, through changing the flexible length of bracket cylinder 4.5's piston rod can change the position that the work piece finally stopped on magnetic particle flaw detector to adapt to the automatic feeding, location, the unloading of not unidimensional work piece.
In practical application, as shown in fig. 4, the guide portion of the rail frame 4.2 is a section bar with a square cross section, the bottom of the rail frame 4.2 is fixedly connected with a plurality of roller assemblies 4.4, each roller assembly 4.4 includes a support roller 4.4.1, a positioning roller 4.4.2 and a roller connecting plate 4.4.3, the roller connecting plate 4.4.3 is fixedly connected with the bottom of the rail frame 4.2, the support roller 4.4.1 and the positioning roller 4.4.2 are both connected to the roller connecting plate 4.4.3 in a rolling manner, the support roller 4.4.1 and the positioning roller 4.4.2 are respectively located at the upper side and the lower side of the rail frame 4.2, and the support roller 4.4.1 and the positioning roller 4.4.2 are respectively abutted to the top surface and the bottom surface of the rail frame 4.2. The supporting rollers 4.4.1 and the positioning rollers 4.4.2 are clamped on the upper side and the lower side of the track frame 4.2, so that the operation of the workpiece bracket 4.3 is more stable.
In practical application, as shown in fig. 5 and 6, a driving sprocket 2.3 and a driven sprocket 2.4 are arranged in the lifting leg 2.1, the driving sprocket 2.3 and the driven sprocket 2.4 are connected through a chain, and one side of the chain is fixedly connected with one end of the lifting beam 2.2 through a connecting block. The shaft end of the driving chain wheel 2.3 is fixedly connected with a bevel gear, the driving part 6 comprises a lifting driving shaft, and the position of the lifting driving shaft corresponding to the driving chain wheel 2.3 is meshed with the bevel gear at the shaft end of the driving chain wheel 2.3 through the bevel gear. The lifting driving shaft rotates to drive the driving chain wheel 2.3 to rotate, and the driving chain wheel 2.3 utilizes a chain to realize the lifting of the lifting beam 2.2. And one side of the lifting support leg 2.1, which is close to the top end, is provided with a stopper 5, and when the lifting cross beam 2.2 touches the stopper 5 after rising to the right position, the lifting cross beam 2.2 stops rising immediately.
In practical application, a workpiece lifting component 7 is further arranged at the workpiece bracket 4.3, the workpiece lifting component 7 comprises a lifting cylinder 7.1 and a lifting support plate 7.3, the lifting cylinder 7.1 is fixedly connected with the bracket support plate 4.1 through a fixed side plate 7.2, and a piston rod of the lifting cylinder 7.1 is fixedly connected with the lifting support plate 7.3. After the lifting pallet 7.3 has passed upwards through the workpiece carrier 4.3, the workpiece on the workpiece carrier 4.3 is lifted. The workpiece lifting part 7 can lift the workpiece to change the height of the workpiece, so that the magnetizing part can magnetize the workpieces with different height sizes, and the universality of the flaw detector is greatly improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. The directional indicators such as front, back, left, right, end, front, etc. are only used for describing the structure, but not for limitation. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. The utility model provides a magnetic particle flaw-detecting machine feed mechanism, includes equipment frame (1) and two magnetization part layer boards (3), two magnetization part layer board (3) set up symmetrically equipment frame (1) the left and right sides and can equipment frame (1) go up the horizontal slip, its characterized in that: a transfer bracket (4) is arranged between the two magnetized component supporting plates (3), the transfer bracket (4) comprises a bracket supporting plate (4.1) and track frames (4.2), the bracket supporting plate (4.1) is fixedly connected with the equipment rack (1), the two parallel track frames (4.2) are fixedly connected onto the bracket supporting plate (4.1), a workpiece bracket (4.3) is connected onto the track frames (4.2) in a sliding manner, the sliding direction of the workpiece bracket (4.3) is perpendicular to that of the magnetized component supporting plates (3), and the workpiece bracket (4.3) is a square-frame-shaped flat plate bracket; one side of the workpiece bracket (4.3) is connected with a piston rod of a bracket air cylinder (4.5), and a cylinder body of the bracket air cylinder (4.5) is fixedly connected to the equipment rack (1); one side of equipment rack (1) is equipped with work piece lifting machine (2), work piece lifting machine (2) are including promoting landing leg (2.1) and lifting beam (2.2), lifting beam (2.2) set up two promote between landing leg (2.1) and reciprocate under the drive of driver part (6), promote crossbeam (2.2) perpendicular to with the slip direction setting of work piece bracket (4.3), promote crossbeam (2.2) with the position department that work piece bracket (4.3) correspond is equipped with decurrent insertion groove confession work piece bracket (4.3) insert.
2. The feeding mechanism for the magnetic particle flaw detector of claim 1, characterized in that: the cross section of the guide part of the track frame (4.2) is a square section bar, the bottom of the track frame (4.2) is fixedly connected with a plurality of roller assemblies (4.4), each roller assembly (4.4) comprises a support roller (4.4.1), a positioning roller (4.4.2) and a roller connecting plate (4.4.3), each roller connecting plate (4.4.3) is fixedly connected with the bottom of the track frame (4.2), the support rollers (4.4.1) and the positioning rollers (4.4.2) are connected to the roller connecting plates (4.4.3) in a rolling mode, the support rollers (4.4.1) and the positioning rollers (4.4.2) are respectively located on the upper side and the lower side of the track frame (4.2), and the support rollers (4.4.1) and the positioning rollers (4.4.2) are respectively connected with the top surface and the bottom surface of the track frame (4.2) in an abutting joint mode.
3. The feeding mechanism for the magnetic particle flaw detector of claim 1, characterized in that: a driving chain wheel (2.3) and a driven chain wheel (2.4) are arranged in the lifting support leg (2.1), the driving chain wheel (2.3) is connected with the driven chain wheel (2.4) through a chain, and one side of the chain is fixedly connected with one end of the lifting cross beam (2.2) through a connecting block; the shaft end of the driving chain wheel (2.3) is fixedly connected with a bevel gear, the driving part (6) comprises a lifting driving shaft, and the position of the lifting driving shaft corresponding to the driving chain wheel (2.3) is meshed with the bevel gear at the shaft end of the driving chain wheel (2.3) through the bevel gear; and a limiter (5) is arranged on one side of the lifting supporting leg (2.1) close to the top end.
4. The feeding mechanism for the magnetic particle flaw detector of claim 1, characterized in that: a workpiece lifting component (7) is further arranged at the workpiece bracket (4.3), the workpiece lifting component (7) comprises a lifting cylinder (7.1) and a lifting supporting plate (7.3), the lifting cylinder (7.1) is fixedly connected with the bracket supporting plate (4.1) through a fixed side plate (7.2), and a piston rod of the lifting cylinder (7.1) is fixedly connected with the lifting supporting plate (7.3); and after the lifting supporting plate (7.3) upwards passes through the workpiece bracket (4.3), the workpiece on the workpiece bracket (4.3) is lifted.
CN202221689286.5U 2022-07-02 2022-07-02 Feeding mechanism for magnetic particle flaw detector Active CN217755658U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221689286.5U CN217755658U (en) 2022-07-02 2022-07-02 Feeding mechanism for magnetic particle flaw detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221689286.5U CN217755658U (en) 2022-07-02 2022-07-02 Feeding mechanism for magnetic particle flaw detector

Publications (1)

Publication Number Publication Date
CN217755658U true CN217755658U (en) 2022-11-08

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ID=83897704

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221689286.5U Active CN217755658U (en) 2022-07-02 2022-07-02 Feeding mechanism for magnetic particle flaw detector

Country Status (1)

Country Link
CN (1) CN217755658U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118062467A (en) * 2024-04-22 2024-05-24 河北恩普医药物流有限公司 Stacker with protection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118062467A (en) * 2024-04-22 2024-05-24 河北恩普医药物流有限公司 Stacker with protection device
CN118062467B (en) * 2024-04-22 2024-06-21 河北恩普医药物流有限公司 Stacker with protection device

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