CN217754268U

CN217754268U - Full-automatic novel vacuum packaging machine

Info

Publication number: CN217754268U
Application number: CN202221954297.1U
Authority: CN
Inventors: 秦飞; 魏博; 魏巍; 陈宇仙
Original assignee: Inner Mongolia Hengfeng Group Yinliang Flour Industry Co ltd
Current assignee: Inner Mongolia Hengfeng Group Yinliang Flour Industry Co ltd
Priority date: 2022-07-27
Filing date: 2022-07-27
Publication date: 2022-11-08
Anticipated expiration: 2032-07-27

Abstract

The utility model discloses a full-automatic novel vacuum packaging machine, its technical scheme main points are: the vacuum-pumping machine is provided with two vacuum chambers and a vacuum pump, the main frame is of a double-layer structure, the filling device, the one-time square forming device, the vacuum chambers and the inclined conveying belt are sequentially arranged from the upper layer to the lower layer, the main frame, the bag-making device, the filling device, the one-time square forming device and the vacuum chambers are matched with the inclined conveying belt and the vacuum-pumping machine to form an integrated flow vacuum packaging line, and the line is connected and controlled to operate by the main machine control box arranged on the side edge of the first layer of the main frame. The utility model discloses whole airtight, full automatic operation work need not artifical production packing that participates in the dust material, reduces the contact of flour and air, realizes the vacuum packaging of dust material and prolongs the shelf life of product.

Description

Full-automatic novel vacuum packaging machine

Technical Field

The utility model belongs to the technical field of vacuum packaging mechanical equipment, concretely relates to full-automatic novel vacuum packaging machine.

Background

With the increase of health consciousness of people, higher requirements are also placed on the production process and the quality guarantee period of products. However, in the existing vacuum packaging machine, in the operation of vacuumizing the powdery material, because the material is too thin, especially when flour products (with the thickness of about 100 meshes) form vacuum, the material and air are often mixed and pumped out, so that sealing is difficult to realize and a vacuum product cannot be formed; or a full-automatic bag making, filling and vacuumizing integrated full-automatic packaging machine is not available; or the vacuum machine can not realize the air extraction of the powdery material by utilizing an interpolation vacuum-pumping mode.

It is therefore necessary to propose a new solution to solve such problems.

Disclosure of Invention

To the weak point among the prior art, the utility model provides a full-automatic novel vacuum packaging machine aims at solving current vacuum packaging machine because of the material is thin, especially flour class product (thickness is about 100 meshes), is difficult to seal and can't form vacuum product, inconvenient integrative full-automatic integrative assembly line packing, because of the vacuum machine utilizes interpolation evacuation mode can't realize the powdery material scheduling problem of bleeding.

The above technical purpose of the present invention can be achieved by the following technical solutions: the utility model provides a full-automatic novel vacuum packaging machine, includes main frame, system bag device, filling device, square forming device, evacuation machine, host computer control box, slope transmission band once, the evacuation machine is equipped with two real empty rooms and a vacuum pump, the main frame is bilayer structure, from the upper strata to the lower floor have set gradually filling device, system bag device, square forming device, real empty room, be used for transporting the slope transmission band of accomplishing the secondary in the vacuum chamber and stereotyping the product, main frame, system bag device, filling device, square forming device, real empty room once to cooperation slope transmission band, evacuation machine form integrative assembly line vacuum packaging line, this line is by the host computer control box connection control operation of locating the first floor side of main frame.

Furthermore, the bag making device is provided with a film rolling forming mechanism, a bag making former, a forming pipe replacing rotating mechanism and a recombination system, wherein the film rolling forming mechanism is arranged on the rear side of the main frame and is connected with the bag making former in an ascending mode through a plurality of carrier rollers and used for fixing and deviating the film belt during the advancing process of the rolled steamed bread, the bag making former is arranged between the filling device and the one-time square forming device, the forming pipe replacing rotating mechanism is arranged above the bag making former and used for replacing the forming pipe, and the recombination system is connected with the forming pipe replacing rotating mechanism and is installed.

Furthermore, the filling device is provided with a square filling box, a screw type screw feeder and a product transshipment rotary valve, wherein the screw type screw feeder is controlled by a servo motor to perform screw feeding.

Further, a square forming device is provided with a square forming box, the square forming box includes two, and moves about through the cylinder.

Furthermore, the vacuum chambers are two vacuum chambers which are distributed left and right and correspond to the position of the primary forming box, a vibration cylinder, a bag clamp and a heat sealing device are connected and installed, the vibration cylinder is controlled by a frequency converter, the vacuum chambers are connected with a vacuumizing machine and driven by a negative pressure sensor, universal wheels are arranged on the lower portion of the vacuumizing machine, and a product guiding groove is formed below each vacuum chamber.

Furthermore, the inclined transmission belt is an inclined transmission belt, corresponds to the two vacuum chambers, and is connected with the product guide groove to collect the products.

Further, the lower floor of main frame is the open square frame in non-closed and four sides, and the four corners is equipped with four supporting legs, and the upper strata of main frame is equipped with the guardrail, and the guardrail outside is equipped with an operation panel and the staircase of being connected with the operation panel.

Has the beneficial effects that: the whole process of the utility model is closed and the full-automatic operation is carried out, the manual work is not needed to participate in the production and packaging of the dust material, the contact between the flour and the air is reduced, the vacuum packaging of the dust material is realized, and the shelf life of the product is prolonged; the full-automatic bag making, filling and vacuumizing can be realized by using the coiled film, and particularly, the flour is packaged in an integrated flow line; after filling, the vacuum product can be finally formed by external vacuum pumping and self-shaping by utilizing the matching operation of twice sealing, cylinder vibration and a special vacuum chamber.

Drawings

Fig. 1 is a schematic perspective view of a novel full-automatic vacuum packaging machine according to an embodiment of the present invention;

fig. 2 is a schematic top view of the novel full-automatic vacuum packaging machine according to the embodiment of the present invention;

fig. 3 is a schematic diagram of a right-view structure of a novel full-automatic vacuum packaging machine according to an embodiment of the present invention;

fig. 4 is a schematic view of a bottom view structure of the novel full-automatic vacuum packaging machine according to the embodiment of the present invention;

fig. 5 is a schematic view of a main view structure of a novel full-automatic vacuum packaging machine according to an embodiment of the present invention;

fig. 6 is a schematic structural view of a vacuum extractor of the novel full-automatic vacuum packaging machine according to the embodiment of the present invention;

fig. 7 is a schematic structural view of a vacuum chamber of a novel full-automatic vacuum packaging machine according to an embodiment of the present invention;

fig. 8 is a schematic top view of a novel full-automatic vacuum packaging machine according to another embodiment of the present invention.

In the figure, 1, a main frame, 2, a bag making device, 3, a filling device, 4, a one-time square forming device, 5, a vacuumizing machine, 6, a main machine control box, 7 and an inclined conveying belt;

11. an operation table 12, an escalator;

21. a film winding forming mechanism 22, a bag making former 23, a forming pipe replacing rotating mechanism 24 and a recombination system;

31. a screw-type screw feeder 32, a product transshipment rotary valve 33 and a conical filling box;

41. a first-pass forming die, 51, a vacuum chamber;

the automatic bag straightening machine comprises an integrated packaging machine stacking station 1A, a conveyor belt 1B, an automatic shrink packaging machine 1C, a bag straightening station 1D, a vacuum chamber 51, a 1E, X ray metal automatic detection and CW3 automatic weight detection combination station.

Detailed Description

The present invention is described below with reference to specific examples. It will be understood by those skilled in the art that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention in any way.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

As shown in fig. 1 to 7, the embodiment of the utility model provides a full-automatic novel vacuum packaging machine, including main frame 1, bag making device 2, filling device 3, square forming device 4, evacuation machine 5, host computer control box 6, slope transmission band 7 once, evacuation machine 5 locates two square formation type boxes 41 below, main frame 1 is bilayer structure, and filling device 3, bag making device 2, square forming device 4, real empty room 51 have set gradually from the upper strata to the lower floor, be used for transporting the slope transmission band 7 of accomplishing the secondary design product in real empty room 51, main frame 1, bag making device 2, filling device 3, square forming device 4, real empty room 51 to cooperation slope transmission band 7, evacuation machine 5 form integrative assembly line vacuum packaging line, this line is close to staircase 12 host computer control box 6 connection control operation by the first floor right of locating main frame 1.

Preferably, the bag making device 2 is provided with a film rolling forming mechanism 21, a bag making former 22, a forming tube replacing rotating mechanism 23 and a recombination system 24, the film rolling forming mechanism 21 is arranged at the rear side of the main frame 1, the bag making former 22 is arranged between the filling device 3 and the primary square forming device 4, the forming tube replacing rotating mechanism 23 is arranged above the bag making former 22, the forming tube replacing rotating mechanism 23 is provided with a turntable for replacing forming tubes, the diameter of the forming tubes is 40mm, the dust absorption standard is 120 cubic per hour, and the recombination system 24 is connected with the forming tube replacing rotating mechanism 23; the film rolling forming mechanism 21 is connected with the bag making former 22 in an ascending mode through a plurality of carrier rollers and is used for fixing and deviating the film belt during the advancing process of the rolled steamed bread, so that the film belt is driven to be transferred to the bag making former 22.

Preferably, the filling device 3 is provided with a screw-type screw feeder 31, a product transferring rotary valve 32 and a square filling box 33, the screw-type screw feeder 31 is controlled by a servo motor to perform screw feeding, the product is loaded by the product transferring rotary valve 32, and a stranding cage rotating tool for a product additive amount valve can be further arranged according to actual requirements;

wherein screw feeder 31 is the screw spiral, is equipped with the feeder of taking the platform, including material photoelectric sensor and agitator motor, servo motor, the material gets into irritates the mouth, the blow vent, organic glass observation window, the triangle puddler, height machine hand wheel, material photoelectric sensor and agitator motor, servo motor is located the material and gets into irritate the mouth, the blow vent top, the organic glass observation window is located the material and gets into irritate the mouth, the blow vent below, triangle puddler arm, height machine hand wheel is located machine glass observation window below, conveniently observe the material stirring condition through the organic glass observation window, through triangle puddler arm, the convenient control stirring condition of height machine hand wheel, thereby when solving prior art feed, the clearance undersize, cause stirring and screw rod card to die and the problem that warp easily.

Preferably, the primary square forming device 4 is provided with two primary square forming boxes 41, and the two primary square forming boxes 41 move left and right through a cylinder to ensure the butt joint with the vacuum chamber 51.

Preferably, the vacuum pumping machine 5 is provided with two vacuum chambers 51 and a vacuum pump fixedly installed on a two-layer platform of the main frame 1, the vacuum chambers 51 are two vacuum chambers 51 which are distributed left and right and correspond to the position of the primary square forming box 41, a vibration cylinder, a bag clamping device and a sealing device are connected and installed, the vibration cylinder is controlled by a frequency converter, the vacuum chambers 51 are connected with the body of the vacuum pumping machine 5 and driven by a vacuum chamber negative pressure sensor, universal wheels are arranged on the lower portion of the vacuum pumping machine 5, the vacuum chambers are provided with sealing doors in sliding connection, and a product guiding groove is arranged below the vacuum chambers, wherein the vacuum pumping machine 5 can be detached and moved.

Preferably, the inclined conveyor belt 7 is an inclined conveyor belt, and the inclined conveyor belt 7 corresponds to the two vacuum chambers 51 and is connected with the product guide slot for collecting the products.

Preferably, the lower floor of the main frame 1 is a square frame which is not closed and has four open sides, four support legs are arranged at four corners of the square frame, a guardrail is arranged on the upper floor of the main frame 1, and an operation table 11 and an escalator 12 connected with the operation table 11 are arranged outside the guardrail.

It is noted that, as shown in fig. 8, in an embodiment, the fully automatic novel vacuum packaging machine may further be provided with an integrated packaging machine palletizing station 1A, a conveyor belt 1B, an automatic shrink packaging machine 1C, a bag straightening station 1D, a vacuum chamber 51, an X-ray metal automatic detection and CW3 automatic weight detection combination station 1E in sequence, so as to form an integrated assembly packaging line.

The utility model discloses a theory of operation: when in use, the utility model can realize an integrated flow packaging line, in particular to an integrated flow packaging line of flour, which utilizes a series of work such as self-made belt, full-automatic bag making, full-automatic filling, full-automatic vacuum pumping, powder material and the like; after filling, the vacuum product is finally formed by external vacuum pumping and self-shaping mainly through two sealing, cylinder vibration and the matching operation of the special vacuum chamber 51.

When the automatic bag making machine works, a bag is made by utilizing the film rolling forming mechanism 21 and matching with the bag making former 22, automatic filling is carried out through the filling device 3 after the bag is automatically made, and first sealing is carried out after filling, wherein at the moment, the bag opening of the first sealing bag is sealed by about 80 percent; after the sealing bag is formed, primary shaping is carried out through a primary square forming box 41, the primary shaping is completed, the primary square forming box 41 is transferred to the position above a corresponding specially-made vacuum chamber 51 through an air cylinder, the product falls into the vacuum chamber 51, the vacuum chamber 51 is closed at the moment, partial air among powder is removed through a vibration air cylinder, after vibration is completed, the bag opening is clamped through a bag clamping device, a vacuum pump is started, the vacuum chamber 5 forms about 80ba negative pressure, air in the bag is pumped out through a vacuumizing machine outside the product bag, secondary sealing is completed, a vacuum product is finally formed, and the bag opening is sealed by 100% at the moment to form a vacuum block through secondary sealing.

It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the fan belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic novel vacuum packaging machine, its characterized in that, includes main frame, system bag device, filling device, square forming device, evacuation machine, host computer control box, slope transmission band once, the evacuation machine is equipped with two real empty rooms and a vacuum pump, the main frame is bilayer structure, from the upper strata to the lower floor has set gradually filling device, system bag device, square forming device, real empty room, is used for transporting the slope transmission band of accomplishing the secondary in the vacuum chamber and stereotypes the product, main frame, system bag device, filling device, square forming device, real empty room once to cooperation slope transmission band, evacuation machine form integrative assembly line vacuum packaging line, this line is by the host computer control box connection control operation of the first floor side of locating the main frame.

2. The fully automatic novel vacuum packaging machine according to claim 1, wherein the bag making device is provided with a film winding and forming mechanism, a bag making former, a forming tube replacing and rotating mechanism and a recombination system, the film winding and forming mechanism is arranged at the rear side of the main frame, the bag making former is arranged between the filling device and the primary square forming device, and the forming tube replacing and rotating mechanism is arranged above the bag making former and used for replacing a forming tube; the recombination system is connected with the forming tube replacing and rotating mechanism;

the film rolling forming mechanism is connected with the bag making former in an ascending mode through a plurality of carrier rollers and is used for fixing and deviating the film belt during the advancing process of the rolled steamed bread.

3. The fully automatic novel vacuum packaging machine as claimed in claim 1, characterized in that the filling device is provided with a square filling box, a screw type screw feeder and a product transferring rotary valve, wherein the screw type screw feeder is controlled by a servo motor to carry out screw feeding.

4. The fully automatic vacuum packaging machine as claimed in claim 1, wherein the one-time square forming device is provided with two one-time square forming boxes which are moved to the left and right by the air cylinder.

5. The fully automatic vacuum packaging machine as claimed in claim 1, wherein the vacuum chambers are two vacuum chambers which are distributed left and right and correspond to the position of the one-time forming type box, a vibration cylinder, a bag clamp and a heat sealing device are connected and installed, the vibration cylinder is controlled by a frequency converter, the vacuum chambers are connected with a vacuum pumping machine and driven by a vacuum negative pressure sensor, universal wheels are arranged at the lower part of the vacuum pumping machine, and a product guiding groove is arranged at the lower part of the vacuum chambers.

6. The fully automatic vacuum packaging machine as claimed in claim 1, wherein the inclined conveyor is an inclined conveyor corresponding to the two vacuum chambers and connected to the product guide slot for collecting the products.

7. The novel full-automatic vacuum packaging machine as claimed in claim 1, wherein the lower layer of the main frame is a square frame which is not closed and has four open sides, four support legs are arranged at four corners of the square frame, a guardrail is arranged on the upper layer of the main frame, and an operation table and a staircase connected with the operation table are arranged outside the guardrail.