CN217749252U - A sand box for casting cylindrical castings - Google Patents
A sand box for casting cylindrical castings Download PDFInfo
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Abstract
本实用新型涉及铸件砂箱技术领域,且公开了一种圆筒铸件铸造用砂箱,包括砂箱本体,砂箱本体包括上砂箱和下砂箱,所述上砂箱和所述下砂箱设置为规格相同的圆筒,所述上砂箱和所述下砂箱上下对应连接,所述上砂箱的两侧安装有第一固定耳,所述下砂箱两侧安装有第二固定耳,所述第一固定耳和所述第二固定耳均设置为有通孔的固定块,所述上砂箱和所述下砂箱侧部设置有限位杆,所述限位杆与所述第一固定耳和所述第二固定耳穿插连接,通过固定耳与限位杆的配合,可以对上下砂箱合箱进行定位,从而提高合箱的精确度,使得砂箱内部的浇铸槽尽可能对接,提高圆筒铸件毛坯的质量,同时可通过螺母将限位杆锁紧,便于砂箱翻箱。
The utility model relates to the technical field of casting flasks, and discloses a casting flask for cylindrical castings, comprising a flask body, the flask body comprising an upper flask and a lower flask, the upper flask and the lower flask. The boxes are set as cylinders with the same specifications, the upper sand box and the lower sand box are connected up and down correspondingly, the first fixing ears are installed on both sides of the upper sand box, and the second sand box is installed on both sides of the lower sand box. Fixing ears, the first fixing ears and the second fixing ears are both set as fixing blocks with through holes, and limit bars are provided on the sides of the upper flask and the lower flask, and the limit bars are connected with each other. The first fixing ear and the second fixing ear are connected through insertion. Through the cooperation of the fixing ear and the limit rod, the upper and lower flasks can be closed, so as to improve the accuracy of the closure and make the casting inside the flask. The grooves are connected as far as possible to improve the quality of the cylindrical casting blank, and at the same time, the limit rod can be locked by the nut, which is convenient for the turning of the sand box.
Description
技术领域technical field
本实用新型涉及铸件砂箱技术领域,具体为一种圆筒铸件铸造用砂箱。The utility model relates to the technical field of casting sand boxes, in particular to a sand box for casting cylindrical castings.
背景技术Background technique
砂型铸造是指在砂型中生产铸件的铸造方法。钢、铁和大多数有色合金铸件都可用砂型铸造方法获得。由于砂型铸造所用的造型材料价廉易得,铸型制造简便,对铸件的单件生产、成批生产和大量生产均能适应,长期以来,一直是铸造生产中的基本工艺,其中主要步骤包括绘画,模具,制芯,造型,熔化及浇注,清洁等,其中所使用的模具通常称之为砂箱。通常生产圆筒类铸件时,为使铸件在浇注过程中铁水平稳地充满型腔,采用立浇的充型方式,即圆筒类铸件的轴心垂直于水平方向,现阶段进行上下砂箱合箱前,大多是人工制作合箱标记,起模后,将上下砂箱合箱,通过标记线进行核对,从而将上砂箱中的浇筑口与下砂箱的模具槽对应,这种合箱需要肉眼核对,精度差,且对于圆筒铸件而言更加困难;因此,不满足现有的需求,对此我们提出了一种圆筒铸件铸造用砂箱。Sand casting refers to the casting method that produces castings in sand molds. Steel, iron and most non-ferrous alloy castings can be obtained by sand casting. Because the molding materials used in sand casting are cheap and easy to obtain, the casting mold is easy to manufacture, and it can adapt to the single-piece production, batch production and mass production of castings. It has been the basic process in casting production for a long time. The main steps include: Painting, moulding, core making, molding, melting and pouring, cleaning, etc., the molds used in them are usually called sand boxes. Usually, when producing cylindrical castings, in order to make the molten iron fill the cavity smoothly during the pouring process, the filling method of vertical pouring is adopted, that is, the axis of cylindrical castings is perpendicular to the horizontal direction. At this stage, the upper and lower sand boxes are combined. Before the box, most of the closing marks are made manually. After the mold is lifted, the upper and lower sand boxes are combined and checked through the marking line, so that the pouring opening in the upper sand box corresponds to the mold groove of the lower sand box. It needs to be checked by naked eyes, the accuracy is poor, and it is more difficult for cylindrical castings; therefore, it does not meet the existing needs, and we have proposed a sand box for cylindrical castings.
实用新型内容Utility model content
本实用新型提供了一种圆筒铸件铸造用砂箱,具备的有益效果,解决了上述背景技术中所提到的现阶段进行上下砂箱合箱前,大多人工制作合箱标记,取模后,将上下砂箱合箱,通过标记线进行核对,从而将上砂箱中的浇筑口与下砂箱的模具槽对应,这种合箱需要肉眼核对,且对于圆筒铸件而言更加困难的问题。The utility model provides a sand box for casting cylindrical castings, which has beneficial effects, and solves the problem mentioned in the above background technology that before the upper and lower sand boxes are combined at the present stage, most of the closing marks are manually made, and after the mold is taken , combine the upper and lower sand boxes, and check through the marking line, so that the pouring opening in the upper sand box corresponds to the mold groove of the lower sand box. This combination needs to be checked by the naked eye, and it is more difficult for cylindrical castings question.
本实用新型提供如下技术方案:一种圆筒铸件铸造用砂箱,包括砂箱本体,砂箱本体包括上砂箱和下砂箱,所述上砂箱和所述下砂箱设置为规格相同的圆筒,所述上砂箱和所述下砂箱上下对应连接,所述上砂箱的两侧安装有第一固定耳,所述下砂箱两侧安装有第二固定耳,所述第一固定耳和所述第二固定耳均设置为有通孔的固定块,所述上砂箱和所述下砂箱侧部设置有限位杆,所述限位杆与所述第一固定耳和所述第二固定耳穿插连接。The utility model provides the following technical scheme: a sand box for casting cylindrical castings, including a sand box body, the sand box body includes an upper sand box and a lower sand box, and the upper sand box and the lower sand box are set to have the same specifications cylinder, the upper sand box and the lower sand box are connected up and down correspondingly, first fixing ears are installed on both sides of the upper sand box, and second fixing ears are installed on both sides of the lower sand box. Both the first fixed ear and the second fixed ear are set as fixed blocks with through holes, and the side parts of the upper sand box and the lower sand box are provided with limit rods, and the limit rods are connected with the first fixed The ear and the second fixed ear are inserted and connected.
作为本实用新型所述的一种圆筒铸件铸造用砂箱可选方案,其中:所述第二固定耳底部焊接有限位插槽,所述限位杆的底部与所述限位插槽插接贴合,所述限位杆顶端设置有螺纹端。As an optional scheme of a sandbox for cylindrical casting casting described in the present invention, wherein: the bottom of the second fixing ear is welded with a limiting slot, and the bottom of the limiting rod is inserted into the limiting slot. The top end of the limit rod is provided with a threaded end.
作为本实用新型所述的一种圆筒铸件铸造用砂箱可选方案,其中:所述上砂箱侧部焊接有凸块,所述下砂箱侧部焊接有接应凹槽,所述凸块与所述接应凹槽卡扣插接。As an optional scheme of a sand box for cylindrical casting casting according to the utility model, wherein: the side of the upper sand box is welded with a bump, and the side of the lower sand box is welded with a matching groove, and the side of the raised sand box is welded with a bump. The block is buckled and plugged into the corresponding groove.
作为本实用新型所述的一种圆筒铸件铸造用砂箱可选方案,其中:所述凸块与所述接应凹槽与所述限位杆穿插连接。As an optional solution for a cylindrical casting casting flask according to the present invention, wherein: the protrusion is connected with the corresponding groove and the limiting rod through interpenetration.
作为本实用新型所述的一种圆筒铸件铸造用砂箱可选方案,其中:所述上砂箱和所述下砂箱的侧壁开始有若干溢沙孔,若干所述溢沙孔设置为圆形通孔。As an optional scheme of a sand box for cylindrical casting casting according to the utility model, wherein: the side walls of the upper sand box and the lower sand box begin to have a number of sand overflow holes, and several sand overflow holes are set For circular through holes.
作为本实用新型所述的一种圆筒铸件铸造用砂箱可选方案,其中:所述上砂箱和所述下砂箱侧壁中部开始有夹层插槽,所述上砂箱和所述下砂箱的安装有活动套筒,所述活动套筒设置光滑完整的套筒,所述活动套筒插滑安装在夹层插槽中。As an optional scheme of a cylindrical casting sand box according to the utility model, wherein: the upper sand box and the lower sand box have interlayer slots in the middle of the side walls, and the upper sand box and the lower sand box have interlayer slots. A movable sleeve is installed on the lower sand box, and the movable sleeve is provided with a smooth and complete sleeve, and the movable sleeve is inserted and slidably installed in the interlayer slot.
作为本实用新型所述的一种圆筒铸件铸造用砂箱可选方案,其中:所述活动套筒两侧与所述溢沙孔贴合。As an optional solution of a sandbox for casting cylindrical castings according to the utility model, wherein: both sides of the movable sleeve are attached to the sand overflow holes.
作为本实用新型所述的一种圆筒铸件铸造用砂箱可选方案,其中:所述活动套筒的顶部焊接有提手。As an optional scheme of a sand box for cylindrical casting casting according to the utility model, a handle is welded on the top of the movable sleeve.
本实用新型具备以下有益效果:The utility model has the following beneficial effects:
1、该圆筒铸件铸造用砂箱,通过在上砂箱和下砂箱两侧安装固定耳,便于移动上下砂箱,通过固定耳与限位杆的配合,可以对上下砂箱合箱进行定位,从而提高合箱的精确度,使得砂箱内部的浇铸槽尽可能对接,提高圆筒铸件毛坯的质量,同时限位杆底部与限位插槽插接,限位杆顶部有螺纹端,可通过螺母将限位杆锁紧,便于砂箱翻箱。1. The sand box used for casting cylindrical castings is easy to move the upper and lower sand boxes by installing fixed ears on both sides of the upper sand box and the lower sand box. Through the cooperation of the fixed ears and the limit rod, the upper and lower sand boxes can be combined. Positioning, so as to improve the accuracy of the closing box, make the casting groove inside the sand box dock as much as possible, improve the quality of the cylindrical casting blank, and at the same time, the bottom of the limit rod is inserted into the limit slot, and the top of the limit rod has a threaded end. The limit rod can be locked by the nut, which is convenient for the sand box to turn over.
2、该圆筒铸件铸造用砂箱,通过凸块和接应凹槽的配合,可以进一步对上下砂箱合箱进行位置的限位,使其难以移动,进而减小误差,提高精度,同时凸块与接应凹槽还和限位杆穿插,加强了限位杆的定位功能。2. The sand box used for casting cylindrical castings can further limit the position of the upper and lower sand boxes through the cooperation of the protrusions and the matching grooves, making it difficult to move, thereby reducing errors and improving precision. The block and the corresponding groove are also interspersed with the limit rod, which strengthens the positioning function of the limit rod.
3、该圆筒铸件铸造用砂箱,通过溢沙孔和活动套筒的配合,活动套筒插在砂箱内时,溢沙孔被阻挡,便于造型砂夯实,将活动套筒抽开,溢沙孔畅通,便于砂箱落砂,浇筑后渣滓和沙子提前溢出。3. The sand box used for casting cylindrical castings, through the cooperation of the sand overflow hole and the movable sleeve, when the movable sleeve is inserted in the sand box, the sand overflow hole is blocked, which is convenient for the molding sand to be compacted, and the movable sleeve is pulled out. The sand overflow hole is unblocked, which is convenient for sand falling out of the sand box, and the dross and sand will overflow in advance after pouring.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型的立体爆炸结构示意图。Fig. 2 is a schematic diagram of the three-dimensional explosion structure of the present invention.
图3为本实用新型的主视结构示意图。Fig. 3 is a schematic diagram of the front view of the utility model.
图4为本实用新型的截面结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the utility model.
图5为本实用新型的A处放大结构示意图。Fig. 5 is a schematic diagram of the enlarged structure at A of the present invention.
图中:110、上砂箱;111、第一固定耳;120、下砂箱;121、第二固定耳;130、限位杆;131、螺纹端;140、限位插槽;150、溢沙孔;160、活动套筒;170、提手;180、接应凹槽;190、凸块。Among the figure: 110, upper sand box; 111, first fixed ear; 120, lower sand box; 121, second fixed ear; 130, limit rod; 131, threaded end; 140, limit slot; 150, overflow Sand hole; 160, movable sleeve; 170, handle; 180, matching groove; 190, bump.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
本实施例意在促进解决现阶段进行上下砂箱合箱前,大多人工制作合箱标记,取模后,将上下砂箱合箱,通过标记线进行核对,从而将上砂箱110中的浇筑口与下砂箱120的模具槽对应,这种合箱需要肉眼核对,且对于圆筒铸件而言更加困难的问题,请参阅图1-图2,一种圆筒铸件铸造用砂箱,包括砂箱本体,砂箱本体包括上砂箱110和下砂箱120,上砂箱110和下砂箱120设置为规格相同的圆筒,上砂箱110和下砂箱120均设置是钢制砂箱,见图1,上砂箱110和下砂箱120上下对应连接,上砂箱110的两侧焊接安装有第一固定耳111,下砂箱120两侧安装有第二固定耳121,第一固定耳111和第二固定耳121均设置为有通孔的固定块,上砂箱110和下砂箱120侧部设置有限位杆130,限位杆130设置为不锈钢圆杆,用于限位砂箱移动,限位杆130与第一固定耳111和第二固定耳121穿插连接,使得取模前后上砂箱110和下砂箱110对应的位置和角度基本相同。This embodiment is intended to promote the solution to the current stage before the upper and lower sand boxes are combined. Most of the closing marks are manually made. The mouth corresponds to the mold groove of the
见图2,第二固定耳121底部焊接有限位插槽140,限位杆130的底部与限位插槽140插接贴合,限位杆130顶端设置有螺纹端131,螺纹端131可螺纹连接螺母,使得限位杆130锁紧,上砂箱110和下砂箱120不能分离,便于翻箱。As shown in Figure 2, the bottom of the
本实施例中:通过在上砂箱110和下砂箱120两侧安装固定耳,便于移动上下砂箱,通过固定耳与限位杆130的配合,可以对上下砂箱合箱进行定位,从而提高合箱的精确度,使得砂箱内部的浇铸槽尽可能对接,提高圆筒铸件毛坯的质量,同时限位杆130底部与限位插槽140插接,限位杆130顶部有螺纹端131,可通过螺母将限位杆130锁紧,便于砂箱翻箱。In this embodiment: by installing fixed ears on both sides of the
实施例2Example 2
本实施例意在促进解决现阶段进行上下砂箱合箱前,大多人工制作合箱标记,取模后,将上下砂箱合箱,通过标记线进行核对,从而将上砂箱中的浇筑口与下砂箱的模具槽对应,这种合箱需要肉眼核对,且对于圆筒铸件而言更加困难上问题,本实施例是在实施例1的基础上做出的改进,具体的,请参阅图3-图5,上砂箱110侧部焊接有凸块190,下砂箱120侧部焊接有接应凹槽180,凸块190与接应凹槽180卡扣插接。凸块190与接应凹槽180与限位杆130穿插连接,凸块190和接应凹槽180均为矩形卡扣块,对物体限制和限位杆130不相同,因此可以进一步提高上砂箱110和下砂箱120合箱精确度。This embodiment is intended to promote the solution to the current stage before the upper and lower sand boxes are combined. Most of the closing marks are made manually. Corresponding to the mold groove of the lower flask, this kind of boxing needs to be checked by naked eyes, and it is more difficult for cylindrical castings. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to 3-5 , the side of the
本实施例中:通过凸块190和接应凹槽180的配合,可以进一步对上下砂箱合箱进行位置的限位,使其难以移动,进而减小误差,提高精度,同时凸块190与接应凹槽180还和限位杆130穿插,加强了限位杆130的定位功能。In this embodiment: through the cooperation of the
实施例3Example 3
本实施例意在促进解决浇筑时,铁水的高温会影响造型砂内部产生渣滓,并且由于热胀冷缩,砂箱内沙子会向外溢的问题,本实施例是在实施例2的基础上做出的改进,具体的,请参阅图2-图4,上砂箱110和下砂箱120的侧壁开始有若干溢沙孔150,若干溢沙孔150设置为圆形通孔,沙子可透过溢沙孔150,上砂箱110和下砂箱120侧壁中部开始有夹层插槽,上砂箱110和下砂箱120的安装有活动套筒160,活动套筒160设置光滑完整的套筒,活动套筒160插滑安装在夹层插槽中,活动套筒160两侧与溢沙孔150贴合,可将溢沙孔150挡住,便于造型时将沙子夯实,活动套筒160的顶部焊接有提手170,可以将活动套筒160向上提起抽离,用于在浇筑后将活动套筒160抽掉,便于溢沙、落砂。This embodiment aims to solve the problem that the high temperature of molten iron will affect the generation of dross inside the molding sand during pouring, and the sand in the sand box will overflow due to thermal expansion and contraction. This embodiment is based on the second embodiment. Specifically, please refer to Fig. 2-Fig. 4, the side walls of the
本实施例中:活动套筒160插在砂箱内时,溢沙孔150被阻挡,便于造型砂夯实,将活动套筒160抽开,溢沙孔150畅通,便于砂箱落砂,浇筑后渣滓和沙子可提前溢出,减小砂箱侧壁压力,提高砂箱使用寿命。In this embodiment: when the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372114A (en) * | 2023-03-28 | 2023-07-04 | 江苏柯伊诺阀门有限公司 | Valve mould is produced through sand casting |
| CN116748497A (en) * | 2023-05-24 | 2023-09-15 | 江苏柯伊诺阀门有限公司 | Valve casting device based on novel cooling structure |
| CN117226051A (en) * | 2023-11-15 | 2023-12-15 | 山西汉通鑫宇科技股份有限公司 | Intelligent sand box for casting |
-
2022
- 2022-07-07 CN CN202221757005.5U patent/CN217749252U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372114A (en) * | 2023-03-28 | 2023-07-04 | 江苏柯伊诺阀门有限公司 | Valve mould is produced through sand casting |
| CN116372114B (en) * | 2023-03-28 | 2024-03-01 | 江苏柯伊诺阀门有限公司 | Valve mould is produced through sand casting |
| CN116748497A (en) * | 2023-05-24 | 2023-09-15 | 江苏柯伊诺阀门有限公司 | Valve casting device based on novel cooling structure |
| CN116748497B (en) * | 2023-05-24 | 2024-06-11 | 江苏柯伊诺阀门有限公司 | Valve casting device based on novel cooling structure |
| CN117226051A (en) * | 2023-11-15 | 2023-12-15 | 山西汉通鑫宇科技股份有限公司 | Intelligent sand box for casting |
| CN117226051B (en) * | 2023-11-15 | 2024-01-30 | 山西汉通鑫宇科技股份有限公司 | Intelligent sand box for casting |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221108 |
