CN217743351U

CN217743351U - Foam and hasp integrated machine

Info

Publication number: CN217743351U
Application number: CN202222069941.3U
Authority: CN
Inventors: 杨宏; 张旭
Original assignee: Huaci Zhongfu Chongqing Enterprise Management Consulting Co ltd
Current assignee: Huaci Zhongfu Chongqing Enterprise Management Consulting Co ltd
Priority date: 2022-08-08
Filing date: 2022-08-08
Publication date: 2022-11-08
Anticipated expiration: 2032-08-08

Abstract

The utility model relates to a foam hasp integrated machine, relating to the hasp production field, wherein the foam hasp production equipment in the prior art does not simultaneously have the hasp welding and foam bonding functions, and has the problems of complex operation and low efficiency; the method comprises the following steps: the device comprises a foam sticking mechanism, a foam transmission mechanism, a welding mechanism, a felt transmission mechanism, a finished product cutting mechanism, a buckle belt traction mechanism and a rack; the foam sticking mechanism, the welding mechanism and the cutting mechanism are sequentially arranged on the rack along the transmission direction of the fastener tape. The foam sticking mechanism is used for sticking a foam cotton strip to the skirt edge of a fastener, the foam cotton transmission mechanism transmits the foam cotton strip to the foam sticking mechanism, the felt transmission mechanism transmits the felt to the welding mechanism, the cutting mechanism cuts a welded foam cotton fastener finished product from a fastener tape, and the fastener tape traction mechanism pulls the fastener tape to sequentially pass through the welding mechanism and the finished product cutting mechanism.

Description

Foam and hasp integrated machine

Technical Field

The utility model belongs to the technical field of hasp production and specifically relates to a steep cotton hasp all-in-one.

Background

The cotton hasp of bubble is used for with car seat face cover and with the connection fastener that seat foam pasted together, in the cotton hasp production process of bubble, need be in the same place felt and hasp welding, need paste the bubble cotton at the shirt rim of hasp simultaneously, the cotton hasp production step of bubble among the prior art is: 1. the production equipment cuts the felt into felt sheets; 2. welding the hasp on the felt piece and the hasp strip together by a welding device, and 3, cutting the hasp strip welded with the felt piece into small straight-strip hasps; 4. and finally, manually sticking foam on the cut straight hasp skirt edges. At present, foam hasp production facility does not possess hasp welding and the cotton function that bonds of bubble simultaneously, and a lot of processes need manual operation in the whole production process, and the step is loaded down with trivial details, and is inefficient.

SUMMERY OF THE UTILITY MODEL

To the defect among the prior art, the utility model provides a bubble cotton hasp all-in-one, the cotton hasp production facility of bubble among the prior art possesses the hasp welding and the cotton function that bonds of bubble simultaneously, problem complex operation, inefficiency.

In order to realize the above purpose, the utility model provides a pair of bubble cotton hasp all-in-one, include: the device comprises a foam sticking mechanism, a foam transmission mechanism, a welding mechanism, a felt transmission mechanism, a finished product cutting mechanism, a buckle belt traction mechanism and a rack; the foam cotton pasting mechanism, the welding mechanism and the finished product cutting mechanism are sequentially arranged on the rack along the fastener belt transmission direction, the foam cotton pasting mechanism is used for pasting foam cotton strips to the skirt edges of the fasteners, the foam cotton transmission mechanism transmits the foam cotton strips to the foam cotton pasting mechanism, the welding mechanism is used for welding felt pieces to the fastener belt, the felt transmission mechanism transmits the felt pieces to the welding mechanism, the finished product cutting mechanism cuts welded foam cotton fastener finished products from the fastener belt, and the fastener belt traction mechanism pulls the fastener belt to sequentially pass through the welding mechanism and the finished product cutting mechanism.

Optionally, the foam conveying mechanism comprises a foam raw material disc and a foam receiving assembly, the foam raw material disc and the foam receiving assembly are arranged on the rack, the foam raw material disc and the rack are rotatably connected, and a foam belt is conveyed from the foam raw material disc to the foam receiving assembly.

Optionally, the foamed cotton receiving assembly comprises a receiving disc and a receiving driving part, the receiving driving part is fixedly connected with the rack, the receiving disc is rotatably connected with the rack, and the receiving driving part is in transmission connection with the receiving disc.

Optionally, the cotton transport mechanism of bubble still includes the cotton guide assembly of bubble, the cotton guide assembly of bubble includes a plurality of guide rolls, the guide roll with the frame rotates the connection, the cotton area of bubble is followed walk around on the guide roll.

Optionally, the foam sticking mechanism comprises a limiting pressure plate, the limiting pressure plate is fixedly connected with the rack, a limiting hole is formed in the limiting pressure plate, the buckling belt and the foam sliver both penetrate through the limiting hole, and the foam sliver is pressed and stuck to the buckling belt through the limiting pressure plate.

Optionally, welding mechanism includes ultrasonic welder, pressure head and first flexible component, pressure head fixed mounting in the flexible end of first flexible component, through first flexible component drive the pressure head is close to ultrasonic welder's ultrasonic wave generation end, ultrasonic wave generation end with the pressure head is located respectively the tow sides of hasp area.

Optionally, the felt conveying mechanism includes a felt cutting assembly, a felt tray, a felt clamping manipulator and a felt drawing assembly, the felt tray is rotatably connected to the frame, the felt drawing assembly draws the felt from the felt tray to the felt cutting assembly, the felt cutting assembly is used for cutting the felt belt into the felt sheet, and the felt clamping manipulator clamps the felt sheet and sends the felt sheet to the press head and the buckle belt at the ultrasonic generating end.

Optionally, the felt clamping manipulator comprises a rotating element, a second telescopic element and a clamping piece, the rotating element is fixedly mounted on the frame, an output end of the rotating element is fixedly connected with a cylinder of the second telescopic element, the clamping piece is fixedly mounted at a telescopic end of the second telescopic element, and the clamping piece is used for clamping the felt piece.

Optionally, the finished product cutting mechanism and the felt cutting assembly both comprise a cutting driving part and a blade, the blade is mounted at an output end of the cutting driving part, and the cutting driving part drives the blade to move linearly;

the movement direction of the blade of the finished product cutting mechanism is vertical to the transmission direction of the buckle belt, and the movement direction of the blade on the felt cutting component is vertical to the transmission direction of the felt belt.

Optionally, the buckle belt traction mechanism and the felt traction assembly each include a traction driving member, a drive roller and a pinch roller, the traction driving member is fixedly mounted on the frame, the drive roller is rotatably connected with the frame, the pinch roller is rotatably connected with the frame, the traction driving member is rotatably connected with the drive roller, and the pinch roller is parallel to the drive roller;

the fastener tape passes through between the drive roller and the press roller of the fastener tape pulling mechanism, and the felt tape passes through between the drive roller and the press roller of the felt pulling component.

As above, the utility model discloses a cotton hasp all-in-one of bubble has following beneficial effect at least:

the foam sticking mechanism sticks the foam to the skirt edge of the hasp, the felt and the hasp are welded together by the welding mechanism, the finished product cutting mechanism cuts the foam into a foam hasp finished product, and one device integrates hasp welding and foam bonding, so that the production efficiency is high, and the whole production process is automatic.

Drawings

Fig. 1 is a schematic perspective view of a foam and cotton hasp all-in-one machine according to an embodiment of the present invention;

fig. 2 is a schematic perspective view of a foam and cotton hasp all-in-one machine at another viewing angle according to the embodiment of the present invention;

FIG. 3 is a schematic view of the working flow of the foam and cotton hasp all-in-one machine of the embodiment of the present invention;

fig. 4 is an enlarged view of a part a in fig. 1 of the foam and cotton hasp all-in-one machine according to the embodiment of the present invention;

fig. 5 is an enlarged view of a part B in fig. 2 of the foam and hasp all-in-one machine of the present invention.

Detailed Description

Specific embodiments of the present invention will be described in detail below, and it should be noted that the embodiments described herein are only for illustration and are not intended to limit the present invention. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one of ordinary skill in the art that: it is not necessary to employ these specific details to practice the invention. In other instances, well-known circuits, software, or methods have not been described in detail so as not to obscure the present invention.

Throughout the specification, reference to "one embodiment," "an embodiment," "one example," or "an example" means: the particular features, structures, or characteristics described in connection with the embodiment or example are included in at least one embodiment of the present invention. Thus, the appearances of the phrases "in one embodiment," "in an embodiment," "one example" or "an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. Further, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and are not necessarily drawn to scale.

Referring to fig. 1-5, the present invention provides an embodiment of a foam and cotton hasp integrated machine, which comprises a foam sticking mechanism 2, a foam transmission mechanism 3, a welding mechanism 4, a felt transmission mechanism, a finished product cutting mechanism 6, a hasp belt traction mechanism and a frame 1.

Bubble cotton pasting mechanism 2 is used for pasting bubble cotton strip 902 to the shirt rim of hasp on the hasp area 8, bubble cotton transmission device 3 will bubble cotton strip 902 transmits to bubble cotton pasting mechanism 2, welding mechanism 4 is used for with the felt piece with the hasp welding together, felt transmission device will the felt piece transmits welding mechanism 4, it follows to cut the mechanism the cotton hasp finished product that welds 8 surely downcut in the hasp area, hasp area drive mechanism pulls hasp area 8 follow pull out on the hasp charging tray 701, and pass through in proper order welding mechanism 4 with finished product cuts mechanism 6, follows hasp area 8 direction of transmission is in having set gradually on the frame 1 bubble cotton pasting mechanism 2 welding mechanism 4 with cut the mechanism.

The foam cotton 902 is adhered to the skirt edge of the hasp by the foam cotton adhering mechanism 2, the felt and the hasp are welded together by the welding mechanism 4, the finished product is cut into a foam cotton hasp finished product by the finished product cutting mechanism 6, and the hasp welding and the foam cotton bonding are integrated by one device, so that the production efficiency is high, and the whole production process is automatic.

In this embodiment, referring to fig. 1-3, the foam conveying mechanism 3 includes a foam raw material tray 301, a foam guiding assembly 302, and a foam receiving assembly 303, the foam raw material tray 301 is rotatably connected to the frame 1, and a foam belt 9 on the foam raw material tray 301 passes through the foam guiding assembly 302 and is finally wound on the foam receiving assembly 303. The foam tape 9 is guided to the vicinity of the foam sticking mechanism 2 by the foam guiding assembly 302.

In this embodiment, referring to fig. 1 to fig. 3, the foam receiving assembly 303 includes a receiving tray 3032 and a receiving driving member 3031, the receiving driving member 3031 is fixedly connected to the frame 1, and the receiving driving member 3031 may be a motor or a hydraulic motor; the material receiving driving part 3031 is in transmission connection with the material receiving disc 3032. The material receiving driving part 3031 drives the material receiving disc 3032 to rotate, and the foam cotton belt 9 is wound on the material receiving disc 3032 in the rotating process of the material receiving disc 3032.

In this embodiment, referring to fig. 1-3, the foam guiding assembly 302 includes a plurality of guiding rollers 3021, and the guiding rollers 3021 are rotatably connected to the frame 1. The foam tape 9 is wound around the guide roller 3021, and the position where the foam tape 9 is transported can be changed by the guide action of the guide roller 3021.

In this embodiment, referring to fig. 1 to 5, the foam sticking mechanism 2 includes a limiting pressing plate 201, the limiting pressing plate 201 is fixedly connected to the frame 1, a limiting hole 2011 is formed between the limiting pressing plate 201 and the frame 1, and the fastening strip 8 passes through the limiting hole 2011 and presses the foam to the fastening strip 8. The foam cotton belt 9 is guided to the position near the foam cotton sticking mechanism 2 through the foam cotton guide component 302, two foam cotton slivers 902 are drawn from the adjacent foam cotton belt 9, the two foam cotton slivers 902 are stuck to the skirts of the buckles on the buckle belt 8 at any time, the buckle belt 8 stuck with the foam cotton slivers passes through the limiting holes 2011, and the foam cotton slivers 902 are tightly stuck to the buckle skirts through the limiting pressing plate 201.

In this embodiment, referring to fig. 1 to fig. 3, the welding mechanism 4 includes an ultrasonic welding device 401, a pressure head, and a first telescopic element, where the first telescopic element may be an air cylinder or an electric push rod; the pressure head fixed mounting be in first flexible component's flexible end, through first flexible component drive the pressure head is close to ultrasonic bonding ware 401's ultrasonic wave takes place the end, ultrasonic wave takes place the end with the pressure head is located respectively the tow sides of hasp area, first flexible component drive the pressure head will the felt piece with the tight pressure of hasp area is in ultrasonic wave takes place the end with between the pressure head, through ultrasonic wave is sent to ultrasonic wave takes place the end with the felt piece with 8 welding together of hasp area, and welding strength after the ultrasonic wave welding can be close to raw and other materials intensity.

In this embodiment, referring to fig. 1-5, the felt conveying mechanism includes a felt cutting assembly 502, a felt tray 501, a felt clamping manipulator 503, and a felt drawing assembly, the felt tray 501 is rotatably connected to the frame 1, the felt drawing assembly draws the felt belt 10 from the felt tray 501 to the felt cutting assembly 502, the felt cutting assembly 502 is used to cut the felt belt 10 into the felt pieces, and the felt clamping manipulator 503 clamps the felt pieces and sends the felt pieces to the press head and the fastener belt 9 at the ultrasonic generating end.

In this embodiment, referring to fig. 1-4, the felt clamping manipulator 503 includes a rotating element 5031, a second telescopic element 5032, and a clamping member 5034, the rotating element 5031 may be an electric motor or a pneumatic motor, the second telescopic element 5032 may be an electric push rod or an air cylinder, the rotating element 5031 is fixedly mounted on the frame 1, an output end of the rotating element 5031 is fixedly connected to a cylinder of the second telescopic element 5032, the clamping member 5034 is fixedly mounted on a telescopic end of the second telescopic element 5032, and the clamping member 5034 is configured to clamp the felt piece. The felt sheet is held by the holding member 5034, fed to the welding mechanism 4, and welded to the felt sheet and the fastener tape.

In this embodiment, referring to fig. 1 to 4, the finished product cutting mechanism 6 and the felt cutting assembly 502 both include a cutting driving member and a blade, the cutting driving member may be an air cylinder or an electric push rod, the blade is installed at an output end of the cutting driving member, the cutting driving member drives the blade to move linearly, a movement direction of the blade of the finished product cutting mechanism 6 is perpendicular to a transmission direction of the fastening tape 8, a movement direction of the blade of the felt cutting assembly 502 is perpendicular to a transmission direction of the felt tape 10, and the felt tape 10 is cut into a felt sheet or the fastening tape 8 is cut into a straight-bar-shaped foam cotton fastener finished product through the movement of the blade.

In this embodiment, referring to fig. 1 to fig. 3, each of the buckle belt traction mechanism and the felt traction assembly includes a traction driving member, a drive roller, and a press roller, the traction driving member may be a motor or a pneumatic motor, the traction driving member is fixedly mounted on the frame 1, the drive roller is rotatably connected to the frame 1, the press roller is rotatably connected to the frame 1, the traction driving member is rotatably connected to the drive roller, the press roller and the drive roller are arranged in parallel, the felt belt 10 or the buckle belt 8 passes through the press roller and the drive roller, and the press roller presses the felt belt 10 or the buckle belt 8 against the drive roller.

To sum up, the utility model discloses a bubble cotton pasting mechanism 2 will bubble silver 902 pastes the shirt rim of hasp, recycles welding mechanism 4 and welds felt piece and hasp together, the finished product cuts mechanism 6 and cuts it into the cotton hasp finished product of bubble, and a equipment has integrateed hasp welding and the cotton bonding of bubble, and production efficiency is high, whole production process automation. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims

1. The utility model provides a bubble cotton hasp all-in-one which characterized in that includes:

the foam sticking mechanism is used for sticking the foam strip to the skirt edge of the hasp;

the foam cotton transmission mechanism transmits the foam cotton strip to the foam cotton pasting mechanism;

a welding mechanism for welding the felt sheet to the buckle strap;

a felt transport mechanism that transports the felt sheet to the welding mechanism;

the finished product cutting mechanism cuts the welded foam hasp finished products from the hasp strips;

a fastener tape traction mechanism which draws the fastener tape to sequentially pass through the welding mechanism and the finished product cutting mechanism;

the machine frame is arranged along the transmission direction of the fastener belt, and the foam pasting mechanism, the welding mechanism and the finished product cutting mechanism are sequentially arranged on the machine frame.

2. The foam and cotton hasp all-in-one machine of claim 1, wherein: the foam conveying mechanism comprises a foam raw material disc and a foam material receiving assembly, the foam raw material disc and the foam material receiving assembly are arranged on the rack, the foam raw material disc and the rack are rotatably connected, and a foam belt is conveyed to the foam material receiving assembly from the foam raw material disc.

3. The foam and cotton hasp all-in-one machine of claim 2, wherein: the foam material receiving assembly comprises a material receiving disc and a material receiving driving part, the material receiving driving part is fixedly connected with the rack, the material receiving disc is rotatably connected with the rack, and the material receiving driving part is in transmission connection with the material receiving disc.

4. The foam and cotton hasp all-in-one machine of claim 2, wherein: the foam transmission mechanism further comprises a foam guide assembly, the foam guide assembly comprises a plurality of guide rollers, the guide rollers are rotatably connected with the rack, and foam tapes are wound on the guide rollers.

5. The foam and cotton hasp all-in-one machine of claim 1, wherein: the foam sticking mechanism comprises a limiting pressing plate, the limiting pressing plate is fixedly connected with the rack, a limiting hole is formed in the limiting pressing plate, the buckling belt and the foam strip penetrate through the limiting hole, and the foam strip is pressed and stuck on the buckling belt through the limiting pressing plate.

6. The foam and cotton hasp all-in-one machine of claim 1, wherein: welding mechanism includes ultrasonic bonding ware, pressure head and first flexible component, pressure head fixed mounting be in the flexible end of first flexible component, through first flexible component drive the pressure head is close to ultrasonic bonding ware's ultrasonic wave takes place the end, ultrasonic wave take place the end with the pressure head is located respectively the tow sides in hasp area.

7. The foam and cotton hasp all-in-one machine according to claim 6, wherein: the felt conveying mechanism comprises a felt cutting assembly, a felt tray, a felt clamping manipulator and a felt traction assembly, the felt tray is rotatably connected with the rack, the felt traction assembly pulls the felt from the felt tray to the felt cutting assembly, the felt cutting assembly is used for cutting the felt belt into the felt sheet, and the felt clamping manipulator clamps the felt sheet and sends the felt sheet to the pressure head and the hasp belt at the ultrasonic generation end.

8. The foam and cotton hasp all-in-one machine of claim 7, wherein: the felt clamping manipulator comprises a rotating element, a second telescopic element and a clamping piece, the rotating element is fixedly installed on the rack, the output end of the rotating element is fixedly connected with the cylinder body of the second telescopic element, the clamping piece is fixedly installed at the telescopic end of the second telescopic element, and the clamping piece is used for clamping the felt piece.

9. The foam and cotton hasp all-in-one machine of claim 7, wherein: the finished product cutting mechanism and the felt cutting assembly respectively comprise a cutting driving piece and a blade, the blade is installed at the output end of the cutting driving piece, and the cutting driving piece drives the blade to move linearly;

10. The foam and cotton hasp all-in-one machine of claim 7, wherein: the hasp belt traction mechanism and the felt traction assembly respectively comprise a traction driving piece, a driving roller and a pressing roller, the traction driving piece is fixedly arranged on the rack, the driving roller is rotationally connected with the rack, the pressing roller is rotationally connected with the rack, the traction driving piece is rotationally connected with the driving roller, and the pressing roller and the driving roller are arranged in parallel;