CN217739073U

CN217739073U - Thing allies oneself with steel wire rope cable detection device

Info

Publication number: CN217739073U
Application number: CN202221296668.1U
Authority: CN
Inventors: 华翔宇; 杨乔
Original assignee: Luoyang Tst Flaw Detection Technology Co ltd
Current assignee: Luoyang Tst Flaw Detection Technology Co ltd
Priority date: 2022-05-27
Filing date: 2022-05-27
Publication date: 2022-11-04
Anticipated expiration: 2032-05-27

Abstract

The application relates to thing allies oneself with steel wire rope cable detection device, includes: the casing, the rope hole that is used for wearing to establish wire rope is seted up at the casing center, be equipped with the logical groove that is used for wire rope to slide into the rope hole on the casing outer wall, just be located the rope hole outside on the casing and be provided with a plurality of coil holes along the equidistant distribution of rope hole circumferencial direction, be equipped with magnetic coil in the coil hole, be equipped with the bus board of being connected with magnetic coil on the casing, be equipped with the installation cavity on the casing, be equipped with mainboard and communication board in the installation cavity, communication board and bus board respectively with mainboard electric connection, be equipped with the panel boat socket with communication board electric connection on the casing. This application simple structure, detection efficiency is high, can realize the big data management of steel wire rope cable in labour through multiple transmission mode transmission such as net gape, 485, 4G are wireless.

Description

Thing allies oneself with steel wire rope cable detection device

Technical Field

The utility model relates to a steel wire rope detects technical field, in particular to thing allies oneself with steel wire rope detection device.

Background

The tower crane, the crown block, the gate hoister, the pile driver, the stereo garage and the like all rely on the winch to drive the steel wire rope to move, and then the articles are lifted. The safety and reliability of the steel wire rope directly influences the safety production of the equipment, the damage state of the steel wire rope is usually judged by caliper measurement, hand touch or visual inspection on the market, the detection efficiency is low, the detection is inaccurate, the labor intensity of detection personnel is high, the data transmission detected by the existing detection device is inconvenient, and the detection efficiency is influenced.

SUMMERY OF THE UTILITY MODEL

To the problem that exists among the prior art, the utility model provides an thing allies oneself with steel wire rope cable detection device, simple structure, simple to operate, detection efficiency is high, can pass through multiple transmission methods transmission such as net gape, 485, 4G are wireless, realizes the big data management at labour steel wire rope cable.

The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be: an thing allies oneself with wire rope cable detection device, includes:

the wire rope comprises a shell, a plurality of wire rope holes and a plurality of magnetic coils, wherein the wire rope holes are formed in the center of the shell, through grooves for allowing the wire rope to slide into the wire rope holes are formed in the outer wall of the shell, a plurality of coil holes are formed in the shell and are located on the outer side of the wire rope holes and are distributed at equal intervals along the circumferential direction of the wire rope holes, the magnetic coils are arranged in the coil holes, a bus board connected with the magnetic coils is arranged on the shell, an installation cavity is formed in the shell, a main board and a communication board are arranged in the installation cavity, and the communication board and the bus board are respectively and electrically connected with the main board;

the panel navigation socket is arranged on the shell and is electrically connected with the communication board. This application is waited to examine the magnetic signal of examining the steel wire rope cable through magnetic coil extraction to transmit for the mainboard through the analog quantity, the mainboard carries out analysis and processing to the information of gathering, and the information packing after will handling reaches the communication board, passes to host computer or internet on with the data package through the communication board, realizes on-line measuring, and detection efficiency is high.

Preferably, the shell is provided with an indicator light connected with the main board.

Preferably, the communication board is provided with a 4G wireless module, a 485 module and a network port module. Through setting up 4G wireless module, 485 modules and net gape module, can realize 485, net gape, 4G wireless communication.

Preferably, the casing side is equipped with and holds the chamber, and the total bus board is located and holds the intracavity, holds the chamber and keeps away from one side of total bus board and seals through preceding shrouding.

Preferably, one side of the installation cavity, which is far away from the main board, is sealed by an upper cover plate.

Preferably, the device further comprises a bracket, and the shell is arranged on the bracket. Through setting up the support, the device installation of being convenient for.

Preferably, the bracket is L-shaped, the bracket includes a horizontal portion and a vertical portion, and the housing is disposed on the vertical portion.

Preferably, the inner wall of the rope hole is provided with a wear-resistant protrusion along the radial direction. Through setting up wear-resisting protruding, it is long when increasing the inner wall wearing and tearing, prolonged the life of device, the more audio-visual observation wearing and tearing condition simultaneously.

Preferably, transition arcs are arranged on the wear-resistant protrusions. Through setting up the transition circular arc, the impact when having reduced the wire rope cable and rubbing rope hole inner wall.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the front axial measurement structure of the present invention;

FIG. 3 is a front view of the present invention with the front plate removed;

FIG. 4 is a schematic structural view of the present invention with the upper cover plate removed;

FIG. 5 is a schematic view of the front axial measurement structure of the present invention;

fig. 6 is a schematic view of the back side axial measurement structure of the present invention.

The labels in the figure are: 1. the cable comprises screws 2, a bracket 3, a shell 301, a cable hole 302, a front closing plate 303, countersunk self-tapping screws 304, an upper cover plate 305, a bus board 306, pan head self-tapping screws 307, a magnetic coil 308, a panel navigation socket 309, a communication board 310, an indicator light 311, a main board 312, a through groove 313, a wear-resistant protrusion 30101, a coil hole 30102, a first fixing hole 30103, a cable passing groove 30104, a first stop, 30105, a second stop, 30106, a second fixing hole 30107, a locking hole 30108, a third fixing hole, 30109 and a fixing column.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that in the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Referring to fig. 1-6, the present invention provides an internet of things steel wire rope detection device, including: casing 3, casing 3 center is offered and is used for wearing to establish wire rope's rope hole 301, is equipped with the logical groove 312 that is used for wire rope to slide into rope hole 301 on the 3 outer walls of casing, and casing 3 is last and be located the rope hole 301 outside and be provided with a plurality of coil holes 30101 along the equidistant distribution of rope hole 301 circumferencial direction, is equipped with magnetic coil 307 in the coil hole 30101, be equipped with the bus board 305 of being connected with magnetic coil 307 on the casing 3, be equipped with the installation cavity on the casing 3, be equipped with mainboard 311 and communication board 309 in the installation cavity, communication board 309 and bus board 305 respectively with mainboard 311 electric connection, be equipped with on the casing 3 with communication board 309 electric connection's panel boat socket 308, be equipped with the pilot lamp 310 of being connected with mainboard 311 on the casing 3, be equipped with 4G wireless module, 485 modules and net gape module on the communication board 309.

Further, when the power is on, the main board 311 controls the indicator lamp 310 to be turned off; when the power is on but the network is not connected, the main board 311 controls the indicator lamp 310 to be normally on, and when the power is on and the network is normally connected, the main board 311 controls the indicator lamp 310 to flash; the indicator lamp 310 displays the on-off state of the power supply and the network through different on-off states, cloud equipment information does not need to be inquired, on-site installation and daily maintenance are facilitated, and the equipment state is known in time.

As shown in fig. 2 and 5, two fixing posts 30109 are arranged in the installation cavity, the main board 311 and the communication board 309 are respectively fixed to the two fixing posts 30109, one side of the installation cavity, which is far away from the main board 311, is sealed by the upper cover plate 304, a second seam allowance 30105 is further arranged in the installation cavity, the upper cover plate 304 is arranged on the second seam allowance 30105, and when the upper cover plate 304 is installed, the upper cover plate 304 is buckled into the second seam allowance 30105 and sealed by glue filling, and then locked by the countersunk head screw 303.

Specifically, as shown in fig. 2 and 5, a containing cavity is formed in the side face of the housing 3, the bus board 305 is located in the containing cavity, one side of the containing cavity, which is far away from the bus board 305, is sealed by the front sealing plate 302, a first seam allowance 30104 is formed in the containing cavity, when the front sealing plate 302 is installed, the front sealing plate 302 is buckled into the first seam allowance 30104 and sealed by glue pouring, and then is locked by the countersunk head screw 303.

Further, as shown in fig. 5 and 6, the housing is provided with a first fixing hole 30102 for passing a safety rope, a second fixing hole 30106 for mounting the panel navigation socket 308, and a third fixing hole 30108 for mounting the indicator lamp 310.

More specifically, the magnetic coil 307 is welded on the bus board 305 and located in the coil hole 30101, the number of the coil holes 30101 is 6, the magnetic coil 307 is inserted into the coil hole 30101, the bus board 305 fixes the magnetic coil 307 on the shell 1 through self-tapping screws, the bus board 305 is connected with the main board 311 through a flat cable, the production welding time is reduced, a flat cable seat is welded on one side of the magnetic coil 307 on the bus board 305, the flat cable is connected with the main board 311 through the wire passing groove 30103, the main board 311 is connected with the communication board 309 through a plug-in connection wire, and the communication board 309 is connected with the panel navigation socket 308 through a connection wire.

Furthermore, pilot lamp 310 and panel boat socket 308 are waterproof type, and it is sealed from taking the rubber ring, and the diameter of rope hole 301 is 60mm, and the width that leads to groove 312 is 45mm, and this application can detect nominal diameter and be 0-30mm steel wire rope, rope hole 301 inner wall is radially equipped with wear-resisting protruding 313 along it, and wear-resisting protruding 313 is as an organic whole with the casing and makes, and wear-resisting protruding 313 is cyclic annular and concentric with rope hole 301, sets up wear-resisting protruding 313 increase of service life, be equipped with the transition circular arc on wear-resisting protruding 313, wear-resisting protruding 313 both sides are equipped with the transition circular arc, make things convenient for passing through of wire rope, the impact when having reduced steel wire rope hole inner wall, wait to wait that the steel wire rope needs carry out the magnetic programming, wait to examine the steel wire rope and should be concentric with rope hole 301, it is that it is said that this application does not describe in detail the part and be prior art

The working principle of this application does: wait to examine steel wire rope and get into the rope hole 301 through leading to groove 312, magnetic coil 307 draws the magnetic signal of waiting to examine steel wire rope and cable to transmit for mainboard 311 through the analog quantity, mainboard 311 carries out analysis and processing to the information of gathering, and the information packing after will handling reaches communication board 309, and communication board 309 is provided with 4G wireless module, and accessible 4G signal passes to the high in the clouds server with packing information, 309 communication board is provided with 485 modules and net gape module, also can pass to host computer or high in the clouds server with information through wired mode.

When uploading information wirelessly through 4G, the panel navigation socket 308 is only used as a power supply interface, and when uploading information through 485 or a network port interface, the panel navigation socket 308 is used as a power supply interface and a data connection line interface.

Of course, the present invention is not limited to the above-described embodiments, and several other embodiments based on the design concept of the present invention are provided below.

For example, in other embodiments, different from the above-described embodiments, as shown in fig. 1, the device further includes a bracket 2, the housing 3 is disposed on the bracket 2, the bracket 2 is L-shaped, the bracket 2 includes a horizontal portion and a vertical portion, the housing 3 is disposed on the vertical portion, the housing 3 is fixed on the vertical portion of the bracket 2 through the screw 1 and a nut, the housing 3 is provided with a locking hole 30107 for the screw 1 to pass through, two sides of the housing 3 are symmetrically provided with a protrusion, the protrusion and the housing 3 are integrally formed, an upper end surface of the protrusion is flush with an upper end surface of the housing 3, the vertical portion of the bracket 2 is provided with a fourth fixing hole for the screw 1 to pass through, a threaded end of the screw 1 passes through the locking hole 30107 and the fourth fixing hole and cooperates with the nut to fix the housing 3 on the bracket 2, and the bracket 2 is disposed to facilitate installation of the device.

It should be noted that the above embodiments are only used for illustrating the present invention, but the present invention is not limited to the above embodiments, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention all fall into the protection scope of the present invention.

Claims

1. The utility model provides an thing allies oneself with wire rope cable detection device which characterized in that includes:

the cable comprises a shell (3), a rope hole (301) for penetrating a steel wire rope is formed in the center of the shell (3), a through groove (312) for the steel wire rope to slide into the rope hole (301) is formed in the outer wall of the shell (3), a plurality of coil holes (30101) are formed in the shell (3) and located on the outer side of the rope hole (301) and distributed at equal intervals along the circumferential direction of the rope hole (301), a magnetic coil (307) is arranged in each coil hole (30101), a bus board (305) connected with the magnetic coil (307) is arranged on the shell (3), a mounting cavity is formed in the shell (3), a main board (311) and a communication board (309) are arranged in each mounting cavity, and the communication board (309) and the bus board (305) are respectively and electrically connected with the main board (311);

and the panel navigation socket (308) is arranged on the shell (3) and is electrically connected with the communication board (309).

2. The internet-of-things steel wire rope detection device according to claim 1, characterized in that: and an indicator lamp (310) connected with the main board (311) is arranged on the shell (3).

3. The internet-of-things steel wire rope detection device according to claim 2, wherein: and the communication board (309) is provided with a 4G wireless module, a 485 module and a network port module.

4. The internet-of-things wire rope detection device according to claim 2 or 3, wherein: casing (3) side is equipped with and holds the chamber, and bus board (305) are located and hold the intracavity, hold one side that the chamber kept away from bus board (305) and seal through preceding shrouding (302).

5. The internet-of-things steel wire rope detection device according to claim 1, characterized in that: the side of the installation cavity far away from the main board (311) is sealed by an upper cover plate (304).

6. The internet-of-things steel wire rope detection device according to claim 1, characterized in that: the shell is characterized by further comprising a support (2), and the shell (3) is arranged on the support (2).

7. The internet-of-things steel wire rope detection device according to claim 6, wherein: the support (2) is L-shaped, the support (2) comprises a horizontal part and a vertical part, and the shell (3) is arranged on the vertical part.

8. The internet-of-things steel wire rope detection device according to claim 7, wherein: the inner wall of the rope hole (301) is provided with a wear-resistant protrusion (313) along the radial direction.

9. The internet-of-things steel wire rope detection device according to claim 8, wherein: transition arcs are arranged on the wear-resistant protrusions (313).