CN112304428A - Broken line contact-free running state acquisition sensor for three-color lamp - Google Patents
Broken line contact-free running state acquisition sensor for three-color lamp Download PDFInfo
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- CN112304428A CN112304428A CN202011274852.1A CN202011274852A CN112304428A CN 112304428 A CN112304428 A CN 112304428A CN 202011274852 A CN202011274852 A CN 202011274852A CN 112304428 A CN112304428 A CN 112304428A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
- G01J1/42—Photometry, e.g. photographic exposure meter using electric radiation detectors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
- G01J1/02—Details
- G01J1/0219—Electrical interface; User interface
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
- G01J1/02—Details
- G01J1/0271—Housings; Attachments or accessories for photometers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
- G01J1/42—Photometry, e.g. photographic exposure meter using electric radiation detectors
- G01J2001/4247—Photometry, e.g. photographic exposure meter using electric radiation detectors for testing lamps or other light sources
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Abstract
The invention discloses a broken line-free contact type three-color lamp running state acquisition sensor, which comprises a loading shell and a lamp color identification paste, wherein the lamp color identification paste is arranged at the vertical position of the rear end of the loading shell in equal intervals, the lamp color identification paste is positioned at the rear end face of the loading shell through adhesive, the upper side and the lower side of the loading shell are connected with cover plates in a clamping way in a port, the vertical position of the front side of the loading shell is provided with an inserting groove, the inserting groove is integrally formed at the front side of the loading shell, a one-way light-transmitting plate is inserted into the vertical position of the inner side of the inserting groove, the rear side of the one-way light-transmitting plate is provided with a PCB (printed circuit board) in the loading shell, the rear end of the PCB is jointed with a filling isolation plate, a remote wired communication link and a WIFI (wireless fidelity) link are planned to realize the real-time acquisition of the display, remote production management is facilitated based on a remote synchronous display platform.
Description
Technical Field
The invention belongs to the technical field of three-color lamps, and particularly relates to a broken-line-free contact type three-color lamp running state acquisition sensor.
Background
The three-color lamps configured for machine equipment and the like are used for indicating the running state of equipment of a machine station, different power supply systems are adopted for supplying power for the currently used three-color lamps (which are collectively called as multi-point multi-color indicator lamps), the power supply voltages comprise lamps DC12V, DC24V, DC36V, AC 110V and AC220V, usually, the lighting color change or flicker of the three-color lamps is used for representing the working state of the machine station, usually, green is used for representing normal working, yellow is used for representing standby production state, and red is used for representing that the equipment is in an alarm state and indicating the states of abnormal working, shutdown, emergency shutdown, various sensors, abnormal safety doors and the like of the equipment, and the three-color lamps are conventionally installed at the top of the equipment, so that the equipment state can be indicated in a near-distance visual range by personnel, and the equipment.
The existing three-color lamp state acquisition technology has the following problems: the state that mechanical equipment is located is known to the tricolor lamp that current mechanical equipment equipped mainly through the visual eye measurement of user, but along with the continuous innovation of present industrial production technique to and the enterprise administrator is constantly deep in high in the clouds management, and a novel tricolor light acquisition sensor is needed urgently now, solves present remote equipment management problem.
Disclosure of Invention
The invention aims to provide a broken-line-free contact type three-color lamp running state acquisition sensor, which aims to solve the problem that the existing remote equipment management problem is solved by providing a three-color lamp equipped with the existing mechanical equipment in the background technology, mainly knowing the state of the mechanical equipment through visual inspection of a user, but urgently needing a novel three-color lamp light acquisition sensor along with continuous innovation of the existing industrial production technology and continuous deepening of an enterprise manager on cloud management.
In order to achieve the purpose, the invention provides the following technical scheme:
a broken line-free contact type three-color lamp running state acquisition sensor comprises a loading shell and a lamp color identification paste, wherein the lamp color identification paste is arranged at the vertical position of the rear end of the loading shell in an equal division mode, the lamp color identification paste is positioned at the rear end face of the loading shell through viscose glue, cover plates are clamped in ports on the upper side and the lower side of the loading shell, a splicing groove is arranged at the vertical position of the front side of the loading shell, the splicing groove is integrally formed at the front side of the loading shell, a one-way light-transmitting plate is inserted into the vertical position of the inner side of the splicing groove, a PCB is arranged in the loading shell on the rear side of the one-way light-transmitting plate, a filling isolation plate is attached to the rear end of the PCB, the filling isolation plate is connected to the inner side of the loading shell, and acquisition probes are arranged at the vertical position of the front end of the PCB in an equal division mode, the collecting probe is positioned at the position of the PCB through welding, a main control circuit chip is arranged at the front end of the position of the PCB below the collecting probe, the main control circuit chip is positioned at the position of the PCB through welding, one end of a connecting wire is connected to the lower side of the PCB, the connecting wire penetrates through the outer side of the loading shell from the cover plate, the other end of the connecting wire is connected with a butt-joint plug, and the butt-joint plug is electrically connected with a power supply.
Preferably, the one-way light-transmitting plate is vertically hung on the surface of the three-color lamp and is clamped and limited in the inserting groove.
Preferably, the number of the acquisition probes is three, and the acquisition probes are arranged at the vertical position at equal intervals.
Preferably, the PCB board department includes sensor detection circuit, main logic circuit, step-down circuit, vibrations circuit, reset circuit, operating condition monitoring circuit, RS485 communication circuit and WIFI communication circuit.
Preferably, the number of the light color identification stickers is three, the light color identification stickers are arranged at the vertical positions at equal intervals, and the colors of the labels between the light color identification stickers are different from each other.
Preferably, the one-way light-passing board is a semitransparent board, and the acquisition probe acquires the light penetrating through the one-way light-passing board.
Preferably, the PCB board is connected in the loading housing via a filling isolation board, and a curved surface of the filling isolation board is attached to a curved inner wall of the loading housing.
Compared with the prior art, the invention provides a broken line-free contact type three-color lamp running state acquisition sensor, which has the following beneficial effects:
1. the invention reliably realizes the state detection of the three-color lamp without wire breakage, can quickly realize remote data transmission and state definition, can switch between a wired mode and a wireless mode for online in different scenes, can realize quick layout, quick construction, quick data presentation and quick machine equipment state supervision in factory machine networking and data monitoring scenes, and can realize remote and ultra-remote equipment management by matching with IOT and cloud platform construction.
2. According to the invention, an applicable light acquisition circuit is researched and developed according to the requirements of on-site working condition and the requirements of illumination and flashing of the three-color lamp of the machine equipment, a remote wired communication link and a WIFI wireless link are planned, so that the real-time acquisition of alarm display of the three-color lamp equipment is realized, and the remote production management is facilitated based on a remote synchronous display platform.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic view of the overall structure of a broken-line-free contact type three-color lamp operation state acquisition sensor provided by the invention;
FIG. 2 is a schematic structural diagram of a circuit board in the operating state acquisition sensor of the break-free line contact type three-color lamp according to the present invention;
FIG. 3 is a schematic structural diagram of a loading housing of the broken-line-free contact type three-color lamp operation state acquisition sensor according to the present invention;
FIG. 4 is a schematic view of the overall rear view structure of the broken-line-free contact type three-color lamp operation state acquisition sensor provided by the invention;
FIG. 5 is a schematic view of an operation frame of the broken-line-free contact type three-color lamp operation state acquisition sensor according to the present invention;
fig. 6 is a schematic diagram of a detection circuit and a state monitoring circuit in the broken-line-free contact type three-color lamp operation state acquisition sensor according to the present invention;
FIG. 7 is a schematic diagram of a communication circuit in the operating state acquisition sensor of the break-free line contact type tri-color lamp according to the present invention;
FIG. 8 is a schematic diagram of other circuits in the broken-line-free contact type three-color lamp operation state acquisition sensor according to the present invention;
in the figure: 1. one-way light-transmitting plates; 2. inserting slot positions; 3. a cover plate; 4. a loading housing; 5. butting a plug; 6. a connecting wire; 7. a main control circuit chip; 8. collecting a probe; 9. a PCB board; 10. filling the isolation plate; 11. the light color sign pastes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-8, the present invention provides a technical solution of a broken-line-free contact type three-color lamp operating state acquisition sensor:
a broken-line-free contact type three-color lamp running state acquisition sensor comprises a loading shell 4 and three lamp color identification stickers 11, wherein the lamp color identification stickers 11 are arranged at the vertical position of the rear end of the loading shell 4 in an equal division way, the lamp color identification stickers 11 are positioned at the rear end face of the loading shell 4 through adhesive, the number of the lamp color identification stickers 11 is three, the lamp color identification stickers 11 are arranged at the vertical position in an equal division way, the colors identified between the lamp color identification stickers 11 are arranged in different ways, the upper side and the lower side of the loading shell 4 are clamped with cover plates 3 in ports, the front side of the loading shell 4 is provided with a splicing groove 2 at the vertical position, the splicing groove 2 is integrally formed at the front side of the loading shell 4, a one-way light-transmitting plate 1 is inserted at the vertical position of the inner side of the splicing groove 2, the one-way light-transmitting plate 1 is vertically hung on the surface of, the one-way light-transmitting plate 1 is clamped and limited in the inserting groove 2.
The utility model provides a three-color lamp running state acquisition sensor of broken line contact exempts from, it sets up for translucent panel to include one-way light-passing board 1, gather the light after 8 gather from 1 department of one-way light-passing board, the rear side of one-way light-passing board 1 is located and is provided with PCB board 9 in loading casing 4, PCB board 9 department includes sensor detection circuit, main logic circuit, step-down circuit, vibration circuit, reset circuit, operating condition monitoring circuit, RS485 communication circuit and WIFI communication circuit, PCB board 9's rear end laminating has packing division board 10, PCB board 9 is in loading casing 4 via packing division board 10 joint, the curved surface of packing division board 10 is the laminating state mutually for the curved shape inner wall that loads casing 4.
The utility model provides a broken line contact-free running state acquisition sensor for three-color lamp, arrange including PCB board 9's front end in lieing in vertical position department partition and have collection probe 8, collection probe 8 is located PCB board 9 department through the welding, collection probe 8 is provided with threely altogether, collection probe 8 is the partition interval setting in lieing in vertical position department, collection probe 8's below is provided with main control circuit chip 7 at the front end that lies in PCB board 9, main control circuit chip 7 is located PCB board 9 department through the welding, PCB board 9's below is connected with the one end of connecting wire 6, connecting wire 6 runs through to the outside of loading casing 4 from apron 3, the other end of connecting wire 6 is connected with docking plug 5, docking plug 5 and power electric connection.
The working principle and the using process of the invention are as follows:
1. the three-color lamp running state acquisition sensor comprises a light acquisition circuit, a logic control circuit, a communication circuit, a power supply circuit, a wireless control circuit and the like, wherein the light acquisition circuit adopts a proportional amplifier combined with a plurality of photosensitive resistors to protect an alarm point and is used for distinguishing the on-off and flashing states of the three-color lamp, and the circuit converts a threshold value into a state value to inform the logic control circuit and is combined with the difference of the flashing states of the three-color lamp; the circuit design is additionally provided with a logic state synchronous holding circuit, so that the flashing and the lighting state are realized, the state switching is realized, the logic control circuit is realized by adopting a small MCU (micro control unit) matched with a low-frequency crystal oscillator, the state acquisition and the logic conversion are realized, and the digital expression of a state value is realized by means of an industrial control protocol; the communication circuit realizes that the state value is remotely transmitted through the 485 circuit, the power supply realizes 12-24V wide voltage adaptation and graded voltage reduction, multipoint MCU power supply and IO acquisition sensing circuit power supply are realized, in addition, the wireless control circuit realizes the function of converting traditional wired serial port signals into WIFI, the AP and STA access functions are supported, the wireless control circuit comprises built-in TCP port configuration, IP configuration, RTUtotTCP conversion and the like, and WEB webpage setting can be realized.
2. During the use, the vertical articulate in tricolor lamp department of 1 of one-way light-passing board of accessible, thereby after articulating, gather the light of three kinds of differences through three collection probes 8 of 9 departments of PCB board that set up, and after gathering, detect the circuit through the sensor, main logic circuit, step-down circuit, vibrations circuit, reset circuit, operating condition monitoring circuit, circuits such as RS485 communication circuit and WIFI communication circuit, gather the back analysis to the signal, and pass through communication module after the analysis, transmit information, thereby realize long-range data transmission and state definition operation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a three-color lamp running state acquisition sensor of broken line contact exempts from, includes loading casing (4) and lamp look sign post (11), its characterized in that: the rear end of loading casing (4) is located the rear end terminal surface department of loading casing (4) in the partition arrangement of vertical position department and is had lamp look sign subsides (11), lamp look sign subsides (11) are located the rear end terminal surface department of loading casing (4) through the viscose, the upper and lower both sides of loading casing (4) are located the port internal joint and are had apron (3), the front side of loading casing (4) is located vertical position department and is provided with grafting trench (2), grafting trench (2) integrated into one piece is in the front side of loading casing (4), the inboard of grafting trench (2) is located vertical position department and is inserted one-way light-passing board (1), the rear side of one-way light-passing board (1) is located and is provided with PCB board (9) in loading casing (4), the rear end laminating of PCB board (9) has filled division board (10), it joints in the inboard of loading casing (4) to fill division board (10), the utility model discloses a loading device, including PCB board (9), main control circuit chip (7), connecting wire (6), connecting wire (3), the front end of PCB board (9) is located vertical position equipartition and is arranged collection probe (8) in lieing in the front end of PCB board (9), collection probe (8) are located PCB board (9) department through the welding, the below of collecting probe (8) is provided with main control circuit chip (7) in lieing in the front end of PCB board (9), main control circuit chip (7) are located PCB board (9) department through the welding, the below of PCB board (9) is connected with the one end of connecting wire (6), connecting wire (6) run through to the outside of loading casing (4) from apron (3), the other end of connecting wire (6) is connected with docking plug (5), docking plug (.
2. The operating state acquisition sensor of the breakage-free line contact type three-color lamp according to claim 1, characterized in that: the one-way light-transmitting plate (1) is vertically hung on the surface of the three-color lamp, and the one-way light-transmitting plate (1) is clamped and limited in the inserting groove (2).
3. The operating state acquisition sensor of the breakage-free line contact type three-color lamp according to claim 1, characterized in that: the number of the acquisition probes (8) is three, and the acquisition probes (8) are arranged at the vertical positions at equal intervals.
4. The operating state acquisition sensor of the breakage-free line contact type three-color lamp according to claim 1, characterized in that: PCB board (9) department includes sensor detection circuit, main logic circuit, step-down circuit, vibrations circuit, reset circuit, operating condition monitoring circuit, RS485 communication circuit and WIFI communication circuit.
5. The operating state acquisition sensor of the breakage-free line contact type three-color lamp according to claim 1, characterized in that: the three light color identification stickers (11) are arranged, the light color identification stickers (11) are arranged at the vertical positions at equal intervals, and the colors of the marks between the light color identification stickers (11) are arranged in different ways.
6. The operating state acquisition sensor of the breakage-free line contact type three-color lamp according to claim 1, characterized in that: one-way light-passing board (1) sets up for translucent panel, gather probe (8) from one-way light-passing board (1) department and gather the light after piercing.
7. The operating state acquisition sensor of the breakage-free line contact type three-color lamp according to claim 1, characterized in that: PCB board (9) are in loading casing (4) via filling division board (10) joint, the curved surface of filling division board (10) is for loading the curved shape inner wall of casing (4) and being the laminating state mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011274852.1A CN112304428A (en) | 2020-11-13 | 2020-11-13 | Broken line contact-free running state acquisition sensor for three-color lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011274852.1A CN112304428A (en) | 2020-11-13 | 2020-11-13 | Broken line contact-free running state acquisition sensor for three-color lamp |
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| CN112304428A true CN112304428A (en) | 2021-02-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114167770A (en) * | 2021-11-23 | 2022-03-11 | 山东浪潮工业互联网产业股份有限公司 | Realize three-color lamp system of chargeable formula intelligence of numerical control networking |
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2020
- 2020-11-13 CN CN202011274852.1A patent/CN112304428A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114167770A (en) * | 2021-11-23 | 2022-03-11 | 山东浪潮工业互联网产业股份有限公司 | Realize three-color lamp system of chargeable formula intelligence of numerical control networking |
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