CN217737419U - Glass humidification static-removing device - Google Patents
Glass humidification static-removing device Download PDFInfo
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- CN217737419U CN217737419U CN202220134487.2U CN202220134487U CN217737419U CN 217737419 U CN217737419 U CN 217737419U CN 202220134487 U CN202220134487 U CN 202220134487U CN 217737419 U CN217737419 U CN 217737419U
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Abstract
The utility model discloses a glass humidification static-removing device, the load simulator comprises a case, the machine incasement is equipped with filter assembly, the water tank set spare, duplex pump subassembly, the air is pressed and is stored up subassembly and electric cabinet, be equipped with two sets of controlling means in the electric cabinet, the filter tank body among the filter assembly is fixed in quick-witted incasement wall through filter and water tank fixed plate, the interface of intaking of filter links to each other with the board of wearing of intaking on the quick-witted case curb plate, the play water interface of filter passes through PP-R delivery pipe and inserts the water tank set spare, still be equipped with the manometer interface of intaking on the PP-R delivery pipe, still be provided with the oil extraction board of wearing on the machine case, the air-vent valve return water interface passes through the pipeline and links to each other with the wet return, pressure release solenoid valve return water interface passes through the pipeline and links to each other with water tank return water interface. The utility model discloses can spout ring size and humidification nozzle quantity according to glass size of a dimension setting, can cover whole glass surface by percentage after the humidification to continuously adhere to on the glass surface, eliminate the static that produces in the glass production process completely.
Description
Technical Field
The utility model relates to a glass destatics technical field, especially a glass humidification destatics device.
Background
At present, the static electricity removal of glass generally adopts the forms of grounding discharge and the like. When the grounding discharge mode is adopted, static electricity can be eliminated only temporarily in the glass production process, once the glass is separated from the grounding device, continuous discharge can not be kept, actual production requirements can not be met, product quality and production efficiency are affected, static electricity can not be continuously removed due to low efficiency of the discharging mode, the used ideal effect can not be achieved, and therefore the structure of the static electricity removal device needs to be improved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problems and designing a glass humidifying and static eliminating device.
The technical scheme of the utility model is that the glass humidifying and static eliminating device comprises a machine case, a filter assembly, a water tank assembly, a double-motor pump assembly, an air pressure storage assembly and an electric cabinet are arranged in the machine case, two sets of control devices are arranged in the electric cabinet,
a filter tank body in the filter assembly is fixed on the inner wall of a case through a filter and a water tank fixing plate, a water inlet interface of the filter is connected with a water inlet penetrating plate on a side plate of the case, a water outlet interface of the filter is connected into the water tank assembly through a PP-R water supply pipe, a water inlet pressure gauge interface is further arranged on the PP-R water supply pipe, an oil discharge penetrating plate is further arranged on the case, a water return interface of a pressure regulating valve is connected with a water return pipe through a pipeline, and a water return interface of a pressure relief solenoid valve is connected with a water return interface of the water tank through a pipeline;
the double-motor pump assembly is provided with two sets of motors and a plunger pump, a motor body in the pump assembly is in transmission control connection with the plunger pump, the plunger pump is respectively provided with an external backwater pressure regulating valve, a pressure regulating valve backwater interface, a plunger pump low-pressure water inlet interface, a pressure gauge interface, a pressure relief solenoid valve and a pressure relief solenoid valve backwater interface, the pressure regulating valve backwater interface and the pressure relief solenoid valve backwater interface are respectively communicated with a water tank backwater interface through pipelines, the plunger pump low-pressure water inlet interface is communicated with a water outlet of the bottom of a water tank main body and a pump head water inlet, the water outlet interface of the plunger pump is connected with the pressure regulating valve, the pressure regulating valve is connected with a water outlet through plate through a high-pressure hose, the water outlet through plate is connected to a high-pressure shunt valve through a high-pressure pipeline, the humidification nozzle is controlled by a main pipeline through a high-pressure shunt valve to form a plurality of spray rings, and each spray ring is provided with a plurality of humidification nozzles as required;
the air pressure storage assembly is connected with the electric cabinet and comprises a motor, a first compressor, an air filter, a water-gas separator and an air storage tank, the air pressure storage assembly is connected with an air path electromagnetic valve through a pipeline, the air path electromagnetic valve is further connected with the electric cabinet, the air path electromagnetic valve is connected with spraying rings through a pipeline, and each spraying ring is provided with a plurality of dust blowing nozzles according to needs.
Preferably, the water tank main part in the water tank subassembly is fixed in quick-witted incasement wall through the fixed piece that hangs of water tank, the water tank interface of intaking of water tank main part advances water piping connection to delivery pipe through inserting, the PP-R intake pipe of water tank main part bottom connects the pump head water inlet, the interface of intaking is equipped with the ball-cock assembly in the water tank main part, the liquid level inductor is connected to the lower extreme of ball-cock assembly, the top of water tank main part is provided with water tank top apron.
Preferably, the air pressure storage assembly further comprises a coupler, an air inlet controller, a one-way valve, an oil-gas separator, a minimum pressure valve, an oil-gas cooler, an oil cut-off valve, an oil filter, a liquid level meter, an oil filter differential pressure switch, an oil content filter element differential pressure switch, an oil drain valve, a safety valve, a blow-down valve, an air supply valve, an air pipe, a pressure transmitter and a thermal resistor, wherein the air inlet controller is connected with the air filter, the first compressor and the oil-gas separator respectively, the motor is connected with the first compressor through the coupler in a linkage manner, the first compressor is connected with the oil cut-off valve, the one-way valve and the thermal resistor respectively, the oil-gas separator is connected with the one-way valve, the minimum pressure valve, the liquid level meter, the safety valve, the oil-gas separator differential pressure switch and the oil filter respectively, the bottom of the oil-gas separator is connected with the oil drain valve, the oil filter differential pressure switch and the oil-gas cooler, the minimum pressure valve is connected with the air supply cooler through the air pipe, and the water storage tank.
Preferably, the device also comprises a pure water treatment device, wherein a water inlet of the pure water treatment device is connected with a water source, and a water outlet of the pure water treatment device is connected with a water inlet of a precision filter in the high-pressure spraying device.
Preferably, the water inlet of the pure water treatment device is connected with a raw water booster pump, a multi-media filter, a flocculation chemical adding device, a resin purifier, an electronic sterilization algae removal device and an automatic control system box in sequence through pipelines, the water outlet of the electronic sterilization algae removal device is connected with the water outlet of the pure water treatment device, the multi-media filter adopts a pressure type filter, a mixed filter material is filled in the multi-media filter, a water flow flows through the filter material layer from top to bottom, a pressure gauge, an automatic back-flushing controller and an electromagnetic valve are arranged on the pipelines, the electromagnetic valve is connected by a control box in a control manner, and a front water treatment observation port and a rear water treatment observation port are further arranged on a shell of the control box.
Preferably, the humidifying nozzle is arranged on the water ring, a water inlet of the water ring is connected with a water outlet of the high-pressure spraying device through a high-pressure adapter, a water outlet of the main pipeline is connected with a high-pressure water branch pipe, the high-pressure water branch pipe is connected with a high-pressure water path electromagnetic valve, and the high-pressure water path electromagnetic valve is further connected with the electric cabinet;
the dust blowing nozzle is arranged on the air ring, the air inlet of the air ring is connected with the air outlet of the air pressure storage assembly through a joint, the air outlet of the air ring is connected with a compressed air branch pipe, the compressed air branch pipe is connected with an air path electromagnetic valve, and the air path electromagnetic valve is connected with the spraying ring.
Preferably, the bottom of the motor body is provided with a unit shock pad foot, the unit shock pad foot is formed by connecting a unit foot pad screw rod in series with a unit foot pad rubber elastomer, the bottom of the case is provided with a case shock pad foot, and the case shock pad foot is formed by connecting a case foot pad screw rod in series with a case foot pad rubber elastomer.
Preferably, the plunger pump is controlled by an oil drain ball valve and is provided with an oil drain hose, the oil drain hose is connected with a chassis penetrating plate joint, and the oil drain hose is connected with an oil drain penetrating plate.
Preferably, the case further comprises a case back door, a case front door, a door lock arranged on the case front door, an electric control indicating panel, a PLC (programmable logic controller), an indicating lamp, a switch, a water outlet pressure gauge and a water inlet pressure gauge, wherein the electric control indicating panel, the PLC, the indicating lamp, the switch, the water outlet pressure gauge and the water inlet pressure gauge are arranged on the case;
the electric cabinet is provided with an electric cabinet door, and the back of the cabinet is provided with electric cabinet heat dissipation holes, a power line waterproof joint, air pressure storage assembly heat dissipation holes and an air pressure storage assembly rear door.
Preferably, the control device adopts a PLC controller and is connected with the frequency converter, the pressure sensor, the liquid level sensor, the second pressure relief electromagnetic valve and the motor, and a frequency converter communication module is arranged in the frequency converter and is connected with a communication interface arranged in the PLC in a matching mode, and the frequency converter communication module comprises Ethernet, GPRS, GPS and wireless communication.
The beneficial effects are that:
1. the utility model has better atomization effect, 50 hundred million fog drops can be generated by the high-pressure humidifying nozzle per second, the diameter of the fog drops is only 1-15 mu m, especially cloud and mist in mountains, the humidifying effect is excellent, and 1 kilogram of atomized water only consumes 10W power, thereby being more energy-saving, and because the glass humidifying and static-removing device adopts two groups of industrial crankshaft plunger pumps and motors, the glass humidifying and static-removing device can continuously and alternately operate for 24h, and the whole stainless steel humidifying nozzle has no power-free vulnerable parts and can not be damaged in high-dust environment; in order to prevent dust from blocking the humidifying nozzle, the integrated dust blowing nozzle is specially designed and developed, dust is removed from the humidifying nozzle at regular time, and the humidifying nozzle is kept clean;
2. when the system stops working, the system automatically releases the pressure of the high-pressure area to prevent the spray head from dripping water to influence production or damage other equipment; the time delay pressure relief is carried out on the pressure relief valve, the maximum opening time is not more than 60s, so that the pressure relief requirement is met, the pressure relief valve can be protected from being damaged due to long-time electrification, and the service life and the stability of the pressure relief valve are improved; when water cannot be supplied and the water level of the water tank is too low, the water level sensor can send a stop instruction to the system and send a water shortage alarm, so that system components are prevented from being damaged due to idling of the system when no water exists, and the service life and the stability of the system are improved; when the system has circuit phase loss, the system automatically stops and gives an alarm to prevent system components from being damaged due to the phase loss, and the service life and the stability of the system are prolonged; when the system has circuit leakage, the system is automatically stopped, so that accidents are prevented, and personnel and the system are protected; when the system is overloaded, the system automatically stops and gives an alarm, so that system components are prevented from being damaged due to overload, and the service life and the stability of the system are improved;
3. the utility model discloses well glass humidification static-removing device's water is sealed non-recycling, can not lead to the reproduction of bacterium, and its quality of water reaches straight drinking water rank standard, and the water of using all filters through pure water treatment facilities and system two-stage, and one-level 5 mu m filters, and second grade 1 mu m filters for system and humidification shower nozzle can not break down or block up because of aquatic impurity and microorganism.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view showing the construction of a pure water treatment apparatus;
FIG. 3 is a view showing a state of connection of the nozzle and the pipe;
FIG. 4 is a state view of the humidifying and dust blowing nozzle;
fig. 5 is a perspective view of the middle case of the present invention;
fig. 6 is a left side view of the middle chassis of the present invention;
FIG. 7 is a front view of the enclosure;
FIG. 8 is a right side view of the enclosure;
FIG. 9 is a rear view of the enclosure;
FIG. 10 is a bottom view of the housing;
FIG. 11 is a view showing the construction of a filter element;
FIG. 12 is a view showing the structure of a tank part;
FIG. 13 is a block diagram of the components of the assembly;
FIG. 14 is a view showing the construction of an oil drain device;
FIG. 15 is a schematic view of an air reservoir assembly;
in the figure, 21, a water inlet; 22. a raw water booster pump; 23. a multi-media filter; 24. a flocculation chemical feeder; 25. a resin purifier; 26. an electronic sterilization algae-killing device; 27. an automatic control system box; 28. a water outlet; 29. a pressure gauge; 210. an automatic backwash controller; 211. an electromagnetic valve; 212. a pre-treatment viewport; 213. an observation port after water treatment; 4-1, air ring; 4-2, blowing a dust nozzle; 4-3, water ring; 4-4, a humidifying nozzle; 4-5, high-pressure water branch pipes; 4-6, compressed air branch pipes; 4-7, a high-pressure waterway electromagnetic valve; 4-8, a gas circuit electromagnetic valve; 51-1, passing through a water inlet plate; 51-2, a filter and a water tank fixing plate; 51-3, unit air exhaust heat dissipation holes; 51-4, passing through a water outlet plate; 51-5, an oil discharge penetration plate; 52-1, a cabinet front door; 52-2, door lock; 52-3, an electric control indication panel; 52-4, a PLC controller; 52-5 parts of indicator lights and switches; 52-6, a water outlet pressure gauge; 52-7, a water inlet pressure gauge; 53-1, electric control box door; 54-1, radiating holes of an electric cabinet; 54-2, a waterproof joint of a power line; 54-3, a rear door of the case; 54-4, radiating holes of the air pressure storage component; 54-5, a rear door of the air pressure storage assembly; 55-1, a case shock pad foot; 55-1-1, a machine case foot-pad screw rod; 55-1-2, chassis pad rubber elastic body; 55-2, discharging pollution and radiating holes; 56-1, a filter fixing plate; 56-2, a filter hanger plate; 56-3, a water inlet interface; 56-4, a filter tank body; 56-5, a water outlet interface; 56-6, a water return pipe; 56-7, a water tank water return interface; 56-8 parts of PP-R water supply pipe; 56-9 parts of a water inlet pressure gauge interface; 57-1, a cover plate at the top of the water tank; 57-2, fixing a hanging piece for the water tank; 57-3, a water tank main body; 57-4, a water outlet pipe of the water tank; 57-5, a liquid level sensor; 57-6, a water inlet interface of the water tank; 57-7 parts of PP-R water inlet pipe; 57-8, a ball float valve; 58-1, an external backwater pressure regulating valve; 58-2, a pressure regulating valve backwater interface; 58-3, a plunger pump low-pressure water inlet interface; 58-4, plunger pump; 58-5, a pressure gauge interface; 58-6, a pressure relief electromagnetic valve; 58-7, a pressure relief solenoid valve backwater interface; 58-8, a motor; 58-9, a unit shockproof pad foot; 58-9-1, a machine set foot-cushion screw rod; 58-9-2, a rubber elastic body of the machine set foot pad; 58-10 parts of motor exhaust fan; 59-1, oil drain ball valve; 59-2, oil drain hose; 15-1, a motor; 15-2, a compressor; 15-3, a coupler; 15-4, an air filter; 15-5, an air inlet controller; 15-6, a one-way valve; 15-7, an oil-gas separator; 15-8, minimum pressure valve; 15-9, an oil gas cooler; 15-10 parts of water-gas separator; 15-11, oil cut-off valve; 15-12, an oil filter; 15-13, a liquid level meter; 15-14, oil filter differential pressure switch; 15-15, oil content filter element differential pressure switch; 15-16, an oil drain valve; 15-17, a safety valve; 15-18, a blowdown valve; 15-19, a gas storage tank; 15-20, air supply valve; 15-21, trachea; 15-22, a pressure transmitter; 15-23, thermal resistance.
Detailed Description
The present invention is described in detail below with reference to the accompanying drawings, as shown in fig. 1-4, the humidifying and static-removing device includes a pre-filter, a pure water processing device and control, a precise filter, an air pressure device, a high pressure spray device and an aerosol control and nozzle, and the overall operation flow of the glass humidifying and static-removing device is described, referring to fig. 5-15, the glass humidifying and static-removing device mainly includes a case, and a filter assembly, a water tank assembly, a dual-motor pump assembly, an air pressure storage assembly and an electric cabinet disposed in the case, wherein two sets of control devices are disposed in the electric cabinet, each set of control device employs a PLC controller 52-4, and is connected with a frequency converter, a pressure sensor, a liquid level sensor, a second pressure relief solenoid valve 58-6 and a heat dissipation hole of a motor 58-8, a frequency converter communication module is disposed in the frequency converter, and is connected with a communication interface disposed in the PLC controller 52-4, including an ethernet, a GPRS, a GPS and wireless communication, an electric cabinet door 53-1 is disposed on the electric cabinet, and an electric cabinet 54-1, a power line waterproof connector 54-2, an air pressure storage assembly 54-4, an air pressure storage assembly, a post-maintenance door and a heat dissipation door 5.
The following is a description of the specific structure of each of the above components:
the chassis shell is made of 304 stainless steel materials, and is reasonably integrated in layout design, so that the installation, the movement and the later maintenance are convenient; the case also comprises a case back door, a case front door 52-1, a door lock 52-2 arranged on the case front door 52-1, an electric control indication panel 52-3 arranged on the case, a PLC (programmable logic controller) 52-4, an indication lamp and a switch 52-5, a water outlet pressure gauge 29 and a water inlet pressure gauge 52-7, wherein the bottom of the case is provided with a sewage discharge heat dissipation hole 55-2, the left side and the right side of the case are provided with a unit air exhaust heat dissipation hole 51-3, a circuit is separated from a water path, and a knob of the controller, the indication lamp and the switch 52-5 is in a concave structure so as to be convenient to be turned.
A filter tank body 56-4 in the filter assembly is fixed on the inner wall of the case through a filter and water tank fixing plate 51-2, a water inlet connector 56-3 of the filter is connected with a water inlet penetrating plate 51-1 on a side plate of the case, and the water inlet penetrating plate 51-1 can facilitate water supply connection; the water outlet interface 56-5 of the filter is connected to a water tank component through a PP-R water supply pipe 56-8, the PP-R water supply pipe 56-8 is further provided with an interface 56-9 of a water inlet pressure gauge, the case is further provided with an oil discharge penetration plate 51-5, a water return pipe 56-6 and a water tank water return interface 56-7, and the water return pipe 56-6 is connected with the water tank water return interface 56-7.
The double-motor pump assembly is provided with two sets of motors 58-8 and plunger pumps 58-4, the motor 58-8 body in the pump assembly is in transmission control connection with the plunger pump 58-4, the bottom of the motor 58-8 body is provided with a unit shockproof pad 58-9, the unit shockproof pad 58-9 is formed by connecting a unit pad screw 58-9-1 in series with a unit pad rubber elastomer 58-9-2, the bottom of the case is provided with a case shockproof pad 55-1, and the case shockproof pad 55-1 is formed by connecting a case pad screw 55-1-1 in series with a case pad rubber elastomer 55-1-2; the plunger pump 58-4 is respectively provided with an external backwater pressure regulating valve 58-1, a pressure regulating valve backwater interface 58-2, a plunger pump low-pressure water inlet interface 58-3, a pressure gauge interface 58-5, a pressure relief solenoid valve 58-6 and a pressure relief solenoid valve backwater interface 58-7, the pressure regulating valve backwater interface 58-2 and the pressure relief solenoid valve backwater interface 58-7 are respectively communicated with a backwater pipe 56-6 of the filter tank body 56-4 and a water tank backwater interface 56-7 through pipelines, the plunger pump low-pressure water inlet interface 58-3 is communicated with a water outlet at the bottom of the water tank main body 57-3 and a pump head water inlet, the pressure relief pipe and the backwater pipe are made of PE materials, the system vibration is absorbed, and the system cannot be failed due to the vibration generated during the system operation; the plunger pump 58-4 is controlled by an oil drain ball valve 59-1 and is provided with an oil drain hose 59-2, the oil drain hose 59-2 is connected with a chassis penetrating plate joint, and the oil drain hose 59-2 is connected with an oil drain penetrating plate 51-5, so that the lubricating oil in the drain pump can be replaced conveniently during daily maintenance, the waste oil recovery is facilitated, and the environmental pollution caused by the leakage during oil replacement is avoided; the water outlet port 56-5 of the plunger pump 58-4 is connected to the humidifying nozzle 4-4, the humidifying nozzle 4-4 controls a plurality of spraying rings through a main pipeline by a high-pressure branch valve, 6 humidifying nozzles 4-4 are equidistantly arranged on each spraying ring, the humidifying nozzles 4-4 are arranged on the water ring 4-3, the water inlet 21 of the water ring 4-3 is connected with the water outlet 28 of the high-pressure spraying device by a high-pressure conversion joint, the water outlet 28 of the main pipeline is connected with high-pressure water branch pipes 4-5, the high-pressure water branch pipes 4-5 are connected with high-pressure water path electromagnetic valves 4-7, the high-pressure water path electromagnetic valves 4-7 are also connected with an electric cabinet, the aperture of the humidifying nozzle 4-4 is 0.15mm, and the humidifying amount is 2.7kg/h when P =7 MPa.
A water tank main body 57-3 in the water tank assembly is fixed on the inner wall of a case through a water tank fixing hanging piece 57-2, a water tank water inlet interface 57-6 of the water tank main body 57-3 is connected to a water supply pipe through an access water inlet pipe 57-4, a backflow interface is arranged above the water tank main body 57-3 and is respectively connected with a pressure regulating valve water return interface 58-2 and a second pressure relief electromagnetic valve water outlet interface 58-7 through a red copper pipe, a water outlet at the bottom of the water tank main body 57-3 is connected with a pump head water inlet, a water inlet ball float valve 57-8 is arranged at the water inlet interface in the water tank main body 57-3, the lower end of the water inlet ball float valve 57-8 is connected with a liquid level sensor 57-5, a water tank top cover plate 57-1 is arranged at the top of the water tank main body 57-3, and the water inlet end of the water tank is connected through a PP-R pipe, so that the water tank assembly is firm, stable and durable and cannot break down due to pressure fluctuation.
Nowadays, other manufacturers do not use a water tank, and directly or install a solenoid valve 211 to control water supply. If water is directly supplied, tap water has certain pressure, and the water pressure of a high-pressure area cannot be completely discharged when the machine is stopped, so that a nozzle can drip water, production and other equipment can be influenced and hidden danger is brought to production operation for users; although the installation of the water supply solenoid valve 211 solves the problem of water pressure, it cannot solve the problem of pressure relief because water in a high pressure area is not discharged, and if the water is directly discharged to a sewer pipe, water resources are wasted. When the system uses water, the electromagnetic valve 211 must be opened and electrified, the service life and the requirement of the electromagnetic valve 211 are very high when the system runs for a long time or is frequently started, and faults are easy to occur; if the water pressure detection protection is not carried out, the system is probably operated in a water-free state, and main components of the system are damaged. The water tank assembly arranged in the water tank can release water pressure, the water tank is open, pressure does not exist, only small gravity exists, water supply of the water tank is controlled by the float valve, and the water tank is simple, stable and high in reliability; when the system is stopped, the water discharged from the high-pressure area can be discharged to the water tank, and can be fully recycled, and the discharge time is controlled by the pressure release valve.
Because the water supply source has certain pressure, the float valve 57-8 can form water waves when the water tank is replenished with water, so that the float valve 57-8 cannot replenish water stably, water bubbles are formed, noise is generated, the bubbles enter a high-pressure part of the system, the system is unstable, the noise is generated, and the service life and the stability of the float valve and other parts are damaged; the float valve 57-8 is arranged at the bottom of the water tank, so that the float valve 57-8 cannot form water waves and generate noise during water replenishing, water can be stably replenished, the service life of the float valve is prolonged, and damages to other parts for reducing system noise are eliminated.
The air pressure storage component is connected with the electric cabinet and comprises a motor 15-1, a first compressor 15-2, an air filter 15-4, a water-gas separator 15-10, an air storage tank 15-19, a coupler 15-3, an air inlet controller 15-5, a one-way valve 15-6, an oil-gas separator 15-7, a minimum pressure valve 15-8, an oil-gas cooler 15-9, an oil cut-off valve 15-11, an oil filter 15-12, a liquid level meter 15-13, an oil filter 15-12 differential pressure switch, an oil content filter core differential pressure switch 15-15, an oil drain valve 15-16, a safety valve 15-17, a blow-down valve 15-18, an air supply valve 15-20, an air pipe 15-21, a pressure transmitter 15-22 and a thermal resistor 15-23, an air inlet controller 15-5 is respectively connected with an air filter 15-4, a first compressor 15-2 and an oil-gas separator 15-7, a motor 15-1 is in linkage connection with the first compressor 15-2 through a coupler 15-3, the first compressor 15-2 is respectively connected with an oil cut-off valve 15-11, a one-way valve 15-6 and a thermal resistor 15-23, and the oil-gas separator 15-7 is respectively connected with the one-way valve 15-6, a minimum pressure valve 15-8, a liquid level meter 15-13, a safety valve 15-17, an oil content filter element differential pressure switch 15-15 and an oil filter 15-12The bottom of an oil-gas separator 15-7 is connected with an oil drain valve 15-16, an oil filter 15-12 is respectively connected with an oil cut-off valve 15-11, a differential pressure switch of the oil filter 15-12 and an oil-gas cooler 15-9, a minimum pressure valve 15-8 is connected with the oil-gas cooler 15-9 through a pipeline, the oil-gas cooler 15-9 is connected with a water-gas separator 15-10 through an air pipe 15-21, the water-gas separator 15-10 is respectively connected with a blow-down valve 15-18 and a pressure transmitter 15-22, the water-gas separator 15-10 is connected with an air storage tank 15-19 through an air supply valve 15-20 and a pipeline, an air pressure storage component is connected with an air path electromagnetic valve 4-8 through a pipeline, the gas circuit electromagnetic valves 4-8 are further connected with an electric cabinet, the shunt electromagnetic valve 211 is connected with the spray rings through a pipeline, 6 dust blowing nozzles 4-2 are arranged on each spray ring at equal intervals, the dust blowing nozzles 4-2 are arranged on the gas ring 4-1, the gas inlet of the gas ring 4-1 is connected with the gas outlet of the air pressure storage assembly through a joint, the gas outlet of the gas ring 4-1 is connected with a compressed air branch pipe 4-6, the compressed air branch pipe 4-6 is connected with the gas circuit electromagnetic valves 4-8, the gas circuit electromagnetic valves 4-8 are connected with the spray rings, the gas circuit electromagnetic valves 4-8 are further connected with the electric cabinet, the aperture of each dust blowing nozzle 4-2 is 1mm, and when P =0.7MPa, the gas consumption is 0.0742m 3 /min。
The humidifying and static-removing device also comprises a pure water treatment device, wherein a water inlet 21 of the pure water treatment device is connected with a water source, a water outlet 28 of the pure water treatment device is connected with a water inlet 21 of a precision filter in a high-pressure spraying device, the water inlet 21 of the pure water treatment device is sequentially connected with a raw water booster pump 22, a multi-media filter 23, a flocculation chemical dosing device 24, a resin purifier 25, an electronic sterilization algae removal device 26 and an automatic control system box 27 through pipelines, the water outlet 28 of the electronic sterilization algae removal device 26 is connected with the water outlet 28 of the pure water treatment device, the multi-media filter 23 adopts a pressure type filter, a mixed filter material is arranged in the multi-media filter 23, water flows through a filter material layer from top to bottom, a pressure gauge 29, an automatic back-flushing controller 210 and an electromagnetic valve 211 are arranged on the pipelines, the electromagnetic valve 211 is controlled and connected by a control box, a water treatment observation port 212 and a water treatment after-observation port 213 are further arranged on a shell of the control box, so that water is filtered by the water treatment device and the system in two stages, the first-stage 5 mu m filtering and the second-stage filtering is realized, and the second-stage filtering of the system and the humidifying spray head cannot be broken down or blocked by impurities and microorganisms in water.
The bottom of the motor 58-8 body is provided with a machine set shockproof pad 58-9, the machine set shockproof pad 58-9 is formed by connecting a machine set pad screw 58-9-1 in series with a machine set pad rubber elastic body 58-9-2, the bottom of the case is provided with a case shockproof pad 55-1, and the case shockproof pad 55-1 is formed by connecting a case pad screw 55-1-1 in series with a case pad rubber elastic body 55-1-2.
The utility model provides a glass humidification static-removing device's water is sealed non-recycling, can not lead to the reproduction of bacterium, and its quality of water reaches straight drinking water level standard, and the device can set up spray ring size and humidification nozzle 4-4 quantity according to glass size, can cover whole glass surface by one hundred percent after the humidification, and continuously attach to glass surface, eliminate the static that produces in the glass production process completely, and the spray volume is big and the nozzle can the independent assortment, and the spraying efficiency reaches more than 95%; in order to improve the operation effect, the system is provided with a double-unit high-pressure water pump, 15-2 air compressors and a double-linkage PLC control system, so that the synchronous linkage requirements of different production lines can be met, and full-automatic humidification and dust blowing operation is realized.
The utility model has the advantages of safe pressure relief, open-phase protection, leakage protection, overload protection and the like, when the system stops working, the system automatically releases the pressure of a high-pressure area to prevent the spray head from dripping water to influence production or damage other equipment; when water cannot be supplied and the water level of the water tank is too low, the water level sensor can send a stop instruction to the system and send a water shortage alarm, so that system components are prevented from being damaged due to idling of the system when no water exists, and the service life and the stability of the system are improved; when the system has circuit phase loss, the system automatically stops and gives an alarm to prevent system components from being damaged due to the phase loss, and the service life and the stability of the system are prolonged; when the system has circuit leakage, the system is automatically stopped, so that accidents are prevented, and personnel and the system are protected; when the overload appears in the system, the system is automatically stopped and gives an alarm, the system part is prevented from being damaged due to overload, the service life and the stability of the system are improved, in addition, in order to protect the system from water shortage, delayed pressure relief is carried out on the pressure relief valve, the maximum opening time is not more than 60s, the pressure relief requirement is met, the pressure relief valve can be protected from being damaged due to long-time power-on, the service life and the stability of the pressure relief valve are improved, and therefore the system has strong practicability.
Above-mentioned technical scheme has only embodied the utility model discloses technical scheme's preferred technical scheme, some changes that this technical field's technical personnel probably made to some parts wherein have all embodied the utility model discloses a principle belongs to within the protection scope of the utility model.
Claims (10)
1. A glass humidifying and static-removing device comprises a case, a filter assembly, a water tank assembly, a dual-motor pump assembly, an air pressure storage assembly and an electric cabinet are arranged in the case, two sets of control devices are arranged in the electric cabinet, and the device is characterized in that,
a filter tank body (56-4) in the filter assembly is fixed on the inner wall of a case through a filter and a water tank fixing plate (51-2), a water inlet connector (56-3) of the filter is connected with a water inlet penetrating plate (51-1) on a side plate of the case, a water outlet connector (56-5) of the filter is connected into a water tank assembly through a PP-R water supply pipe (56-8), a water inlet pressure gauge connector (56-9) is further arranged on the PP-R water supply pipe (56-8), an oil discharge penetrating plate (51-5) is further arranged on the case, a backwater pressure regulating valve connector (58-2) is connected with a backwater pipe (56-6) through a pipeline, and a backwater connector (58-7) of a pressure relief solenoid valve is connected with a backwater connector (56-7) of the water tank through a pipeline;
the double-motor pump assembly is provided with two sets of motors (58-8) and plunger pumps (58-4), a motor (58-8) body in the double-motor pump assembly is in transmission control connection with the plunger pumps (58-4), an external backwater pressure regulating valve (58-1), a pressure regulating valve backwater interface (58-2), a plunger pump low-pressure water inlet interface (58-3), a pressure gauge interface (58-5), a pressure relief solenoid valve (58-6) and a pressure relief solenoid valve backwater interface (58-7) are respectively arranged on each plunger pump (58-4), the pressure regulating valve backwater interface (58-2) and the pressure relief solenoid valve backwater interface (58-7) are respectively communicated with a backwater pipe (56-6) of a filter tank body (56-4) and a water tank backwater interface (56-7) through pipelines, the plunger pump low-pressure water inlet interface (58-3) is communicated with a water outlet and a water inlet of the bottom of a water tank main body (57-3), a water outlet interface of each plunger pump (58-4) is connected to a humidification nozzle (4-4), a main pipe controls a plurality of humidification nozzles (4-4) through a high-pressure spray valves, and each humidification nozzle is provided with a plurality of humidification rings at equal distance;
the air pressure storage assembly is connected with the electric cabinet and comprises a motor (15-1), a first compressor (15-2), an air filter (15-4), a water-gas separator (15-10) and an air storage tank (15-19), the air pressure storage assembly is connected with an air path electromagnetic valve (4-8) through a pipeline, the air path electromagnetic valve (4-8) is further connected with the electric cabinet, the air path electromagnetic valve (4-8) is connected with spraying rings through a pipeline, and a plurality of dust blowing nozzles (4-2) are equidistantly arranged on each spraying ring.
2. The glass humidifying and static electricity eliminating device according to claim 1, wherein a water tank main body (57-3) in the water tank assembly is fixed on the inner wall of a machine case through a water tank fixing hanging piece (57-2), a water tank water inlet interface (57-6) of the water tank main body (57-3) is connected to a water supply pipe through an access water inlet pipe (57-4), a PP-R water inlet pipe (57-7) at the bottom of the water tank main body (57-3) is connected with a pump head water inlet, a ball float valve (57-8) is arranged at the water inlet interface in the water tank main body (57-3), the lower end of the ball float valve (57-8) is connected with a liquid level sensor (57-5), and a water tank top cover plate (57-1) is arranged at the top of the water tank main body (57-3).
3. The glass humidifying and static eliminating device according to claim 1, wherein the air pressure storage assembly further comprises a coupling (15-3), an air inlet controller (15-5), a one-way valve (15-6), an oil-gas separator (15-7), a minimum pressure valve (15-8), an oil-gas cooler (15-9), an oil cut-off valve (15-11), an oil filter (15-12), a liquid level meter (15-13), an oil filter differential pressure switch (15-14), an oil filter differential pressure switch (15-15), an oil drain valve (15-16), a safety valve (15-17), a drain valve (15-18), an air supply valve (15-20), an air pipe (15-21), a pressure transmitter (15-22) and a thermal resistor (15-23), the air inlet controller (15-5) is respectively connected with the air filter (15-4), the first compressor (15-2) and the oil-gas separator (15-7), the motor (15-1) is respectively connected with the first compressor (15-2) in a linkage manner through the coupling (15-3), and the first oil-gas cut-gas separator (15-7) are respectively connected with the oil-15-1), the oil-gas separator (15-7) is respectively connected with the one-way valve (15-6), the minimum pressure valve (15-8), the liquid level meter (15-13), the safety valve (15-17), the oil content filter element differential pressure switch (15-15) and the oil filter (15-12), the bottom of the oil-gas separator (15-7) is connected with the oil drain valve (15-16), the oil filter (15-12) is respectively connected with the oil cut-off valve (15-11), the oil filter differential pressure switch (15-14) and the oil-gas cooler (15-9), the minimum pressure valve (15-8) is connected with the oil-gas cooler (15-9) through a pipeline, the oil-gas cooler (15-9) is connected with the water-gas separator (15-10) through an air pipe (15-21), the water-gas separator (15-10) is respectively connected with the blow-down valve (15-18) and the pressure transmitter (15-22), and the water-gas separator (15-10) is connected with the gas storage tank (15-19) through a gas valve (15-20) and a pipeline.
4. The glass humidifying and static eliminating device according to claim 1, further comprising a pure water treatment device, wherein a water inlet (21) of the pure water treatment device is connected with a water source, and a water outlet (28) of the pure water treatment device is connected with a water inlet of a precision filter in the high-pressure spraying device.
5. The glass humidifying and static-removing device according to claim 4, wherein a water inlet (21) of the pure water treatment device is sequentially connected with a raw water booster pump (22), a multi-media filter (23), a flocculation chemical adding device (24), a resin purifier (25), an electronic sterilization algae removal device (26) and an automatic control system box (27) through pipelines, a water outlet (28) of the electronic sterilization algae removal device (26) is connected with a water outlet (28) of the pure water treatment device, the multi-media filter (23) adopts a pressure type filter, a mixed filter material is filled in the multi-media filter (23), water flows through a filter material layer from top to bottom, a pressure gauge (29), an automatic back-flushing controller (210) and an electromagnetic valve (211) are arranged on the pipelines, the electromagnetic valve (211) is in control connection with a control box, and a shell of the control box is further provided with a pre-water treatment observation port (212) and a post-water treatment observation port (213).
6. The glass humidifying and static eliminating device according to claim 1, wherein the humidifying nozzle (4-4) is arranged on a water ring (4-3), a water inlet of the water ring (4-3) is connected with a water outlet of a high-pressure spraying device through a high-pressure adapter, a water outlet of a main pipeline is connected with a high-pressure water branch pipe (4-5), the high-pressure water branch pipe (4-5) is connected with a high-pressure water path electromagnetic valve (4-7), and the high-pressure water path electromagnetic valve (4-7) is further connected with an electric cabinet;
the dust blowing nozzle (4-2) is arranged on the air ring (4-1), the air inlet of the air ring (4-1) is connected with the air outlet of the air pressure storage assembly through a joint, the air outlet of the air ring (4-1) is connected with a compressed air branch pipe (4-6), the compressed air branch pipe (4-6) is connected with an air path electromagnetic valve (4-8), and the air path electromagnetic valve (4-8) is connected with a spraying ring.
7. The glass humidifying and static eliminating device according to claim 1, wherein a unit shock-proof pad (58-9) is arranged at the bottom of the motor (58-8), the unit shock-proof pad (58-9) is formed by connecting a unit pad screw rod (58-9-1) with a unit pad rubber elastic body (58-9-2) in series, a case shock-proof pad (55-1) is arranged at the bottom of the case, and the case shock-proof pad (55-1) is formed by connecting a case pad screw rod (55-1-1) with a case pad rubber elastic body (55-1-2) in series.
8. The glass humidifying and static eliminating device according to claim 1, wherein the plunger pump (58-4) is controlled by an oil drain ball valve (59-1) and is provided with an oil drain hose (59-2), and the oil drain hose (59-2) is connected with an oil drain penetrating plate (51-5).
9. The glass humidifying and static-removing device according to claim 1, wherein the case further comprises a case back door (54-3), a case front door (52-1), a door lock (52-2) arranged on the case front door, an electric control indication panel (52-3) arranged on the case, a PLC (programmable logic controller) (52-4), an indicator light, a switch (52-5), a water outlet pressure gauge (52-6) and a water inlet pressure gauge (52-7), the bottom of the case is provided with a pollution discharge heat dissipation hole (55-2), the left side and the right side of the case are provided with unit air discharge heat dissipation holes (51-3), a circuit is separated from a waterway, and a knob of the controller, the indicator light and the switch (52-5) adopts a concave structure;
an electric cabinet door (53-1) is arranged on the electric cabinet, and heat dissipation holes (54-1) of the electric cabinet, a waterproof connector (54-2) of a power line, heat dissipation holes (54-4) of the air pressure storage assembly and a rear door (54-5) of the air pressure storage assembly are formed in the back of the case.
10. The glass humidifying and static eliminating device according to claim 1, wherein the control device adopts a PLC (programmable logic controller) (52-4) and is connected with a frequency converter, a pressure sensor, a liquid level sensor, a pressure relief solenoid valve (58-6) and a motor (58-8), a frequency converter communication module is arranged in the frequency converter and is matched and connected with a communication interface arranged in the PLC (52-4), and the communication interface comprises Ethernet, GPRS, GPS and wireless communication.
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CN202220134487.2U CN217737419U (en) | 2022-01-19 | 2022-01-19 | Glass humidification static-removing device |
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CN202220134487.2U CN217737419U (en) | 2022-01-19 | 2022-01-19 | Glass humidification static-removing device |
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CN217737419U true CN217737419U (en) | 2022-11-04 |
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CN202220134487.2U Active CN217737419U (en) | 2022-01-19 | 2022-01-19 | Glass humidification static-removing device |
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CN (1) | CN217737419U (en) |
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