CN217709736U

CN217709736U - Energy-saving electroplating assembly line

Info

Publication number: CN217709736U
Application number: CN202221930054.4U
Authority: CN
Inventors: 郭晓阳; 王培明
Original assignee: Taicang Haifeng Electroplating Co ltd
Current assignee: Taicang Haifeng Electroplating Co ltd
Priority date: 2022-07-25
Filing date: 2022-07-25
Publication date: 2022-11-01
Anticipated expiration: 2032-07-25

Abstract

The application relates to an energy-saving electroplating assembly line, which relates to the technical field of electroplating assembly lines and comprises an electroplating liquid tank, a guide frame and a lifting mechanism, wherein the guide frame is arranged on the electroplating liquid tank; the device also comprises a mounting mechanism and a plurality of suspension components; the mounting mechanism comprises a mounting square column, a plurality of fixing components and a plurality of positioning frames, the mounting square column is connected with the lifting mechanism, the positioning frames are connected with the mounting square column through the fixing components, and one fixing component is arranged between one positioning frame and the mounting square column; the suspension assemblies are arranged on the positioning frame and used for suspending a workpiece to be electroplated. The method has the effect of improving the problem of energy loss caused by the limited number of workpieces capable of being plated in a single operation.

Description

Energy-saving electroplating assembly line

Technical Field

The application relates to the technical field of electroplating assembly lines, in particular to an energy-saving electroplating assembly line.

Background

Electroplating is to plate a thin layer of other metals or alloys on the surface of a metal workpiece by utilizing the electrolysis principle so as to prevent the metal workpiece from being oxidized, prolong the practical service life of the workpiece and improve the aesthetic property of the workpiece. The electroplating assembly line is a production assembly line for electroplating metal workpieces.

The prior art discloses a hanging electroplating assembly line, including the frame, have a plurality of electroplating liquid groove in the frame, remove the frame setting in the frame, be provided with a locating rack that is used for the installation to wait to electroplate the part on removing the frame, remove the frame and make the locating rack and wait to electroplate in the part soaks the plating solution through descending the locating rack.

However, the number of workpieces that can be electroplated at a time in the existing electroplating line is limited, the time for completing electroplating on all workpieces is long, and the energy consumption is large, so that improvement is needed.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem of energy consumption caused by the limited number of workpieces capable of being electroplated in a single operation, the application provides an energy-saving electroplating production line.

The technical scheme provided by the application is as follows:

an energy-saving electroplating assembly line comprises an electroplating liquid tank, a guide frame and a lifting mechanism, wherein the guide frame is arranged on the electroplating liquid tank, and the lifting mechanism is arranged on the guide frame; the device also comprises a mounting mechanism and a plurality of suspension components; the mounting mechanism comprises a mounting square column, a plurality of fixing assemblies and a plurality of positioning frames, the mounting square column is connected with the lifting mechanism, the positioning frames are connected with the mounting square column through the fixing assemblies, and one fixing assembly is arranged between one positioning frame and the mounting square column; the suspension assemblies are arranged on the positioning frame and used for suspending a workpiece to be electroplated.

Through adopting above-mentioned technical scheme, can be provided with a plurality of subassemblies that hang the work piece that are used for on the locating rack, can connect a plurality of locating racks on the installation square column, and the number of subassemblies number and locating rack can be adjusted according to the size and the quantity of waiting to electroplate the work piece, greatly increased the single work piece quantity that can electroplate, reduced total electroplating time, reduced because of the energy loss that electroplates time overlength and lead to.

In a specific implementation scheme, the fixing assembly comprises two groups of clamping pieces, the two groups of clamping pieces are connected to the positioning frame and are respectively arranged on two opposite sides of the installation square column, and the positioning frame is connected with the installation square column in a sliding mode through the two clamping pieces; each group of clamping piece comprises a connecting plate and a limiting plate, the connecting plate is connected with the top wall of the positioning frame, and the limiting plate is connected with one end, far away from the positioning frame, of the connecting plate.

Through adopting above-mentioned technical scheme, the locating rack is on the installation square column through two sets of holder sliding connection, and the locating rack can slide on the installation square column in order to adjust the distance between two adjacent locating racks, increases the number of locating rack under the condition that the distance between two adjacent locating racks is fit for work piece size guaranteeing, and then increases the work piece number that single operation can electroplate.

In a specific implementation scheme, the limiting plate bottom wall is provided with a ball groove, a moving ball is arranged in the side wall of the ball groove in a rolling mode, two guide channels are arranged on the top wall of the installation square column, the guide channels are matched with the moving ball, and the limiting plate is connected with the installation square column through the moving ball in a rolling mode.

Through adopting above-mentioned technical scheme, reduced the removal frictional force of limiting plate and installation square column, made the removal ball make the slip between locating rack and the installation square column more smooth and easy.

In a specific can embodiment, fixed subassembly still includes joint spare, joint spare sets up two between the limiting plate, joint spare includes buckle seat and connection buckle, buckle seat sets up on one of them the limiting plate, connection buckle articulates on another corresponds the limiting plate, buckle seat with connection buckle looks adaptation.

By adopting the technical scheme, the clamping piece can reduce the possibility that the two groups of clamping pieces are separated from the mounting square column, the connection stability of the two groups of clamping pieces is ensured, and the position stability of the positioning frame is further ensured; and the clamping piece is convenient for the operator to operate quickly.

In a specific implementation mode, a plurality of positioning holes are respectively formed in two opposite side walls of the installation square column; the fixing assembly further comprises two fixing bolts, one fixing bolt correspondingly penetrates through one connecting plate, and the other fixing bolt is in threaded connection with one positioning hole.

By adopting the technical scheme, the two opposite side walls of the mounting square column are respectively provided with the plurality of positioning holes, and the plurality of positioning holes extend along the length direction of the mounting square column, so that an operator can conveniently fix the positioning frame on any position of the mounting square column; when the locating rack slides to the distance between two adjacent locating racks on the installation square column to be suitable for the size of the workpiece to be electroplated, the two fixing bolts are used for fixing the positions of the locating racks, so that the position stability of the locating racks is ensured, and the quick operation of an operator is facilitated.

In a specific possible implementation scheme, a plurality of positioning rods are arranged on the positioning frame, a plurality of suspension assemblies are uniformly arranged on the positioning rods, each suspension assembly comprises a supporting arc plate and a hanging element, the supporting arc plates are arranged on the positioning rods, the hanging elements are connected with the positioning rods through the supporting arc plates, and the hanging elements are used for hanging workpieces to be electroplated.

Through adopting above-mentioned technical scheme, set up a plurality of locating levers on the locating rack, set up a plurality of subassemblies that hang on a locating lever, increased the work piece number that can hang on single locating rack, and then increased the work piece number that the single can electroplate.

In a specific possible implementation scheme, the bottom wall of the supporting arc plate is matched with the positioning rod, the bottom wall of the supporting arc plate is connected with an external connection plate, and a plurality of limiting grooves matched with the external connection plate are formed in the positioning rod.

By adopting the technical scheme, the positioning rod is provided with the plurality of limiting grooves in advance, so that an operator can conveniently adjust the supporting arc plate to any position according to the size of the workpiece to be electroplated; the outer connecting plate is used for fixing the supporting arc plate on the positioning rod, so that the position stability of the supporting arc plate is ensured, and the position stability of the pendant unit and a workpiece to be electroplated is further ensured.

In a specific possible implementation scheme, the hanging part unit comprises a connecting rod, a hanging part rod and a limiting block, the connecting rod is connected with the supporting arc plate, the hanging part rod is connected to the side wall of the connecting rod, the hanging part rod is used for hanging a workpiece to be electroplated, and the limiting block is arranged on the hanging part rod.

Through adopting above-mentioned technical scheme, wait to electroplate the work piece and hang on the pendant pole, the stopper can reduce the possibility that waits to electroplate the work piece and break away from the pendant pole, has guaranteed the positional stability who waits to electroplate the work piece, and then has guaranteed the application stability who hangs the mechanism.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the positioning frame can be provided with a plurality of suspension assemblies for suspending workpieces, the mounting square column can be connected with a plurality of positioning frames, the number of the suspension assemblies and the number of the positioning frames can be adjusted according to the size and the number of the workpieces to be electroplated, the number of workpieces which can be electroplated at a time is greatly increased, the total electroplating time is reduced, and the energy loss caused by overlong electroplating time is reduced;

2. a plurality of positioning holes are respectively preset on two opposite side walls of the mounting square column and extend along the length direction of the mounting square column, so that an operator can conveniently fix the positioning frame on any position of the mounting square column; when the locating rack slides to the size that the distance between two adjacent locating racks is fit for waiting to electroplate the work piece on the installation square column, two fixing bolt are used for the rigidity with the locating rack, have guaranteed the positional stability of locating rack, and the operating personnel of being convenient for fast operation.

Drawings

FIG. 1 is a schematic diagram of an energy-saving electroplating line in an embodiment of the present application;

FIG. 2 is an exploded view of an embodiment of the present application for illustrating the connection between the fixing assembly and the mounting square column;

FIG. 3 is an enlarged schematic view of portion A of FIG. 2;

FIG. 4 is an exploded view of an embodiment of the present application for illustrating the connection relationship between the suspension assembly and the spacer and between the spacer and the mounting square column;

fig. 5 is an enlarged schematic view of portions B and C in fig. 4.

Description of the reference numerals:

1. a plating bath; 2. a guide frame; 3. a lifting mechanism; 4. an installation mechanism; 5. a suspension assembly; 51. supporting the arc plate; 511. an outer connecting plate; 52. a hanging unit; 521. a connecting rod; 522. a hanger bar; 523. a limiting block; 6. a positioning frame; 61. positioning a rod; 611. a limiting groove; 7. a fixing assembly; 71. a clamping member; 711. a connecting plate; 712. a limiting plate; 713. moving the ball; 714. a ball groove; 72. a clamping piece; 721. a buckle seat; 722. connecting a buckle; 73. fixing the bolt; 8. mounting a square column; 81. positioning holes; 82. and (4) a guide channel.

Detailed Description

The embodiment of the application discloses an energy-saving electroplating assembly line.

The present application is described in further detail below with reference to figures 1-5.

Referring to fig. 1, an energy-saving electroplating assembly line comprises an electroplating liquid tank 1, a guide frame 2 and a lifting mechanism 3, wherein the guide frame 2 is erected above the electroplating liquid tank 1, and the lifting mechanism 3 is slidably connected to the guide frame 2.

Referring to fig. 2, the energy-saving electroplating assembly line further includes an installation mechanism 4, the installation mechanism 4 includes an installation square column 8, a plurality of fixing assemblies 7 and a positioning frame 6, the installation square column 8 is connected to the lifting mechanism 3, and in this embodiment, lifting ropes are respectively connected between two ends of the installation square column 8 in the length direction and the lifting mechanism 3. A fixing assembly 7 correspondingly connects a positioning frame 6 to the mounting square column 8.

Referring to fig. 3 and 4, the fixing assembly 7 includes two sets of clamping pieces 71 and clamping pieces 72, the clamping pieces 71 include a connecting plate 711 and a limiting plate 712, the connecting plate 711 is welded and fixed on the top wall of the positioning frame 6, and the limiting plate 712 is welded on the side wall of the connecting plate 711 facing the mounting square column 8. The two sets of clamping members 71 are oppositely arranged to clamp the mounting square column 8 together. The clamping piece 72 is arranged between the two groups of clamping pieces 71, the clamping piece 72 comprises a clamping seat 721 and a connecting buckle 722, the clamping seat 721 is fixedly connected to one limiting plate 712 through a bolt, the connecting buckle 722 is fixedly connected to the other corresponding limiting plate 712 through a bolt, and the clamping seat 721 is matched with the connecting buckle 722.

Referring to fig. 3 and 5, the bottom wall of the retainer plate 712 is provided with a ball groove 714, and a movable ball 713 is roll-connected in a side wall of the ball groove 714, and in the present embodiment, the ball groove 714 is a dovetail groove. Two guide channels 82 matched with the moving balls 713 are arranged on the mounting square column 8, and the guide channels 82 extend along the length direction of the mounting square column 8. The two limit plates 712 are connected with the mounting square column 8 in a rolling manner through the moving balls 713, and the positioning frame 6 is connected with the mounting square column 8 in a sliding manner through the two sets of clamping pieces 71.

Referring to fig. 3, the fixing assembly 7 further includes two fixing bolts 73. A plurality of positioning holes 81 are preset on two sides of the width direction of the installation square column 8 respectively, the positioning holes 81 extend along the length direction of the installation square column 8, the distance between every two adjacent positioning holes 81 is the same, and the positioning holes 81 on two side walls of the installation square column 8 correspond to one another. One fixing bolt 73 correspondingly penetrates through one connecting plate 711, the fixing bolt 73 is in threaded connection with the corresponding positioning hole 81 in the mounting square column 8, and the two fixing bolts 73 are used for fixing the positioning frame 6 on the mounting square column 8. In this embodiment, a plurality of spacers 6 may be attached to one mounting square post 8.

Referring to fig. 4, a plurality of positioning rods 61 are welded and fixed to the positioning frame 6, and the positioning rods 61 are distributed along the height direction of the positioning frame 6, but in this embodiment, three positioning rods 61 may be provided on one positioning frame 6. A plurality of limiting grooves 611 are preset on the positioning rod 61, the limiting grooves 611 extend along the length direction of the positioning rod 61, and the spacing between adjacent limiting grooves 611 is the same. In this embodiment, the number of the stopper grooves 611 on one positioning rod 61 may be four.

Referring to fig. 4 and 5, the energy-saving electroplating line further includes suspension assemblies 5, and a plurality of suspension assemblies 5 are disposed on the positioning rod 61, and in this embodiment, the number of suspension assemblies 5 on one positioning rod 61 may be four. The suspension assembly 5 includes a support arc plate 51 and a hanger unit 52. The hanger unit 52 includes a connecting rod 521, a hanger lever 522, and a stopper 523. The connecting rod 521 is welded and fixed with the supporting arc plate 51, the hanging rod 522 is welded on one side of the connecting rod 521, the limiting block 523 is welded and fixed on one end, far away from the connecting rod 521, of the hanging rod 522, and a hanging area formed among the connecting rod 521, the hanging rod 522 and the limiting block 523 is used for hanging a workpiece to be electroplated.

Referring to fig. 5, the inner radius of the support arc plate 51 is matched to the outer radius of the positioning rod 61, the inner diameter of the supporting arc plate 51 is connected with an external connection plate 511, and the outer circumference of the external connection plate 511 is matched with the inner diameter of the limiting groove 611. An operator inserts the outer connecting plate 511 into the limiting groove 611, the supporting arc plate 51 is fixed on the positioning rod through the outer connecting plate 511, and the suspension assembly 5 and the workpiece to be electroplated are fixedly connected on the positioning rod 61 through the supporting arc plate 51.

The application embodiment of the application adopts an implementation principle that: the workpiece to be electroplated is hung on the hanging rod 522, and the limit block 523 is used for reducing the possibility that the workpiece to be electroplated falls off from the hanging rod 522. The external connection plate 511 is inserted into the limiting groove 611 so that the workpiece to be electroplated is fixed on the positioning rod 61. The operator can adjust the distance between adjacent support arc plates 51 according to the size of the workpiece to be plated. After the loading of the work on the positioning frames 6 is completed, the plurality of positioning frames 6 are connected to the mounting square column 8 by the clamping members 71. The positioning frames 6 slide on the mounting square column 8 through the limiting plates 712 until the distance between two adjacent positioning frames 6 is matched with the size of the workpiece. The connecting buckle 722 is connected with the buckle seat 721, the fixing bolt 73 is screwed with the positioning hole 81, and the positioning frame 6 is fixed on the mounting square column 8. The lifting mechanism 3 drives the mounting square column 8 and the positioning frame to move to the upper part of the electroplating liquid tank 1, and the lifting mechanism 3 descends the mounting square column 8 to the positioning frame 6 to completely immerse the workpiece to be electroplated into the electroplating liquid for electroplating.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an energy-saving electroplating assembly line, includes electroplating liquid groove (1), leading truck (2) and elevating system (3), leading truck (2) set up electroplating liquid groove (1) is last, elevating system (3) set up in on leading truck (2), its characterized in that: the device also comprises a mounting mechanism (4) and a plurality of suspension components (5); the mounting mechanism (4) comprises a mounting square column (8), a plurality of fixing assemblies (7) and a plurality of positioning frames (6), the mounting square column (8) is connected with the lifting mechanism (3), the positioning frames (6) are connected with the mounting square column (8) through the fixing assemblies (7), and one fixing assembly (7) is arranged between one positioning frame (6) and the mounting square column (8); the plurality of suspension assemblies (5) are arranged on the positioning frame (6), and the suspension assemblies (5) are used for suspending workpieces to be electroplated.

2. The energy-efficient plating line of claim 1, wherein: the fixing assembly (7) comprises two groups of clamping pieces (71), the two groups of clamping pieces (71) are connected to the positioning frame (6), the two groups of clamping pieces (71) are respectively arranged on two opposite sides of the mounting square column (8), and the positioning frame (6) is connected with the mounting square column (8) in a sliding mode through the two clamping pieces (71); each group of clamping pieces (71) comprises a connecting plate (711) and a limiting plate (712), the connecting plate (711) is connected with the top wall of the positioning frame (6), and the limiting plate (712) is connected with one end, far away from the positioning frame (6), of the connecting plate (711).

3. The energy-efficient plating line of claim 2, wherein: the limiting plate (712) diapire is provided with ball groove (714), it removes ball (713) to roll in the lateral wall of ball groove (714), be provided with two guide way (82) on installation square column (8) roof, guide way (82) with remove ball (713) looks adaptation, limiting plate (712) pass through remove ball (713) roll connection installation square column (8).

4. The energy-efficient plating line of claim 3, wherein: fixed subassembly (7) still include joint spare (72), joint spare (72) set up two between limiting plate (712), joint spare (72) are including buckle seat (721) and connection buckle (722), buckle seat (721) set up one of them on limiting plate (712), it articulates on another corresponding limiting plate (712) to connect buckle (722), buckle seat (721) with connect buckle (722) looks adaptation.

5. The energy-efficient plating line of claim 2, wherein: a plurality of positioning holes (81) are respectively formed in two opposite side walls of the mounting square column (8); the fixing component (7) further comprises two fixing bolts (73), one fixing bolt (73) correspondingly penetrates through one connecting plate (711), and one fixing bolt (73) is in threaded connection with one positioning hole (81).

6. The energy-efficient plating line of claim 1, wherein: the electroplating device is characterized in that a plurality of positioning rods (61) are arranged on the positioning frame (6), a plurality of suspension assemblies (5) are uniformly arranged on the positioning rods (61), each suspension assembly (5) comprises a supporting arc plate (51) and a hanging piece unit (52), the supporting arc plates (51) are arranged on the positioning rods (61), the hanging piece units (52) are connected with the positioning rods (61) through the supporting arc plates (51), and the hanging piece units (52) are used for hanging workpieces to be electroplated.

7. The energy-efficient plating line of claim 6, wherein: the bottom wall of the supporting arc plate (51) is matched with the positioning rod (61), the bottom wall of the supporting arc plate (51) is connected with an outer connecting plate (511), and a plurality of limiting grooves (611) matched with the outer connecting plate (511) are formed in the positioning rod (61).

8. The energy-efficient plating line of claim 7, wherein: the hanging piece unit (52) comprises a connecting rod (521), a hanging piece rod (522) and a limiting block (523), the connecting rod (521) is connected with the supporting arc plate (51), the hanging piece rod (522) is connected to the side wall of the connecting rod (521), the hanging piece rod (522) is used for hanging a workpiece to be electroplated, and the limiting block (523) is arranged on the hanging piece rod (522).