CN217704854U - Automatic adobe forming equipment for experiments - Google Patents
Automatic adobe forming equipment for experiments Download PDFInfo
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- CN217704854U CN217704854U CN202220808962.XU CN202220808962U CN217704854U CN 217704854 U CN217704854 U CN 217704854U CN 202220808962 U CN202220808962 U CN 202220808962U CN 217704854 U CN217704854 U CN 217704854U
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- jig
- soil
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- adobe
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- 238000002474 experimental method Methods 0.000 title claims abstract description 12
- 239000002689 soil Substances 0.000 claims abstract description 75
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 101
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 89
- 238000001514 detection method Methods 0.000 claims description 47
- 238000003825 pressing Methods 0.000 claims description 23
- 238000012546 transfer Methods 0.000 claims description 17
- 230000001502 supplementing effect Effects 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000003020 moisturizing effect Effects 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
The utility model discloses an automatic adobe forming device for experiments, which comprises a placing device, wherein the placing device is used for placing a container at a distributing position; and a filling device for filling soil into the container when the container reaches a filling position; and a soil compacting device for compacting soil within the container when the container reaches a soil compacting position; and a transport device for transporting the containers from the dispensing location to the filling location and the compacting location in sequence. The utility model discloses adobe automatic molding equipment for experiments's beneficial effect is: according to the method and the device, the adobe can be automatically displayed, the whole process does not need human intervention, the mass and automatic adobe forming can be realized, and the working efficiency is greatly improved.
Description
Technical Field
The utility model belongs to adobe shaping field, concretely relates to adobe automatic molding equipment for experiments.
Background
The formed adobe is required to be used for insect culture experiments, the special soil is required to be put into the disposable paper cup for compression molding, and the size, the weight and the water content of the adobe have requirements.
In the prior art, an adobe is usually installed and formed manually, specifically, in the conventional method, soil and water are added manually and then are pressed and formed, and the method for manufacturing the adobe manually has at least the following problems: for example, the production efficiency is extremely low, and the number of the required experiments cannot be kept up with. The above problems are technical problems to be solved in the art.
SUMMERY OF THE UTILITY MODEL
The utility model provides a solve above-mentioned technical problem, provide an adobe automatic molding equipment for experiments.
The utility model provides an above-mentioned technical problem's technical scheme as follows: an automatic experimental adobe forming device comprises a placing device, a distributing device and a control device, wherein the placing device is used for placing a container at a distributing position; and
a filling device for filling soil into the container when the container reaches a filling position; and
a soil compacting device for compacting soil within the container when the container reaches a soil compacting position; and
a conveying device for conveying the containers from the dispensing location to the filling location and the compacting location in sequence.
The utility model discloses adobe automatic molding equipment for experiments's beneficial effect is: according to the method and the device, the adobe can be automatically displayed, the whole process does not need human intervention, the mass and automatic adobe forming can be realized, and the working efficiency is greatly improved.
In an optional embodiment, the soil moisture meter further comprises a water replenishing device, when the soil content in the container is lower than a set value, the water replenishing device is used for replenishing water into the container when the container reaches a water replenishing position until the water content in the container reaches the set value.
In an optional embodiment, the conveying device comprises a conveying mechanism passing through the distributing position, the filling position, the soil compacting position and the water replenishing position in sequence, and a jig arranged on the conveying mechanism and moving along with the conveying mechanism.
In an optional embodiment, the positioning device further comprises one or more of a first positioning detection mechanism, a second positioning detection mechanism, a third positioning detection mechanism and a fourth positioning detection mechanism;
the first positioning detection mechanism is used for detecting the jig and positioning the jig at the distribution position;
the second positioning detection mechanism is used for detecting the jig and positioning the jig at the filling position;
the third positioning detection mechanism is used for detecting the jig and positioning the jig at the soil compacting position;
and the fourth positioning detection mechanism is used for detecting the jig and positioning the jig at the water supplementing position.
In an alternative embodiment, when the jig reaches the dispensing position, the placing device is used for uniformly placing the containers on the jig at the dispensing position.
In an alternative embodiment, the filling device comprises a vibrating screen and a quantitative soil separator, the vibrating screen is used for screening out impurities in soil, the soil outlet end of the vibrating screen is in butt joint with the inlet of the quantitative soil separator, and the outlet of the quantitative soil separator is used for butt joint with the opening of the container.
In an alternative embodiment, the soil compacting device comprises a pressing plate and a pressing drive, the pressing plate is arranged on one side of the soil compacting position close to the opening of the container, and the pressing drive is used for driving the pressing plate to press towards the soil compacting position.
In an optional embodiment, the moisturizing device including set up in the moisturizing position is close to the moisture detection mechanism and the mechanism of adding water of container opening one side, moisture detection mechanism is used for detecting the water content of soil, the mechanism of adding water is used for the drainage, still includes the moisturizing drive, the moisturizing drive is used for driving add water mechanism with moisture detection mechanism is close to the moisturizing position.
In an optional embodiment, the jig further comprises a transfer position, and after the jig reaches the water replenishing position, the conveying device is used for conveying the jig to the transfer position again.
In an optional embodiment, the jig further comprises a fifth positioning detection mechanism, and the fifth positioning detection mechanism is used for detecting the jig and positioning the jig at the transfer position.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
FIG. 1 is a top view of an embodiment of the present application;
FIG. 2 is a front view of an embodiment of the present application;
FIG. 3 is a side view of an embodiment of the present application;
description of the reference numerals: the device comprises a conveying device 1, a conveying mechanism 11, a jig 12, a placing device 2, a filling device 3, a vibrating screen 31, a quantitative soil divider 32, a soil compacting device 4, a pressing plate 41, a pressing drive 42, a water supplementing device 5, a moisture detection mechanism 51, a water adding mechanism 52, a water supplementing drive 53, a transfer position 61, a transfer mechanism 62, a proximity switch 71, a blocking cylinder 72, a clamping cylinder 73 and a container 8.
Detailed Description
The principles and features of this application are described below in conjunction with the drawings and the embodiments, which are set forth to illustrate the application and not to limit the scope of the application.
The following discloses a variety of different implementation or examples implementing the subject technology. While specific examples of one or more arrangements of features are described below to simplify the disclosure, the examples should not be construed as limiting the present disclosure, and a first feature described later in the specification in conjunction with a second feature can include embodiments that are directly related, can also include embodiments that form additional features, and further can include embodiments in which one or more additional intervening features are used to indirectly connect or combine the first and second features to each other so that the first and second features may not be directly related.
As shown in figure 1, the application discloses adobe automatic molding equipment for experiments, which comprises a placing device 2, a filling device 3, a soil compacting device 4 and a water supplementing device 5 which are sequentially arranged, and a conveying device 1 which sequentially passes through the placing device 2, the filling device 3, the soil compacting device 4 and the water supplementing device 5.
As shown in fig. 2, the conveying device 1 includes a conveying mechanism 11 and a fixture 12 disposed on the conveying mechanism 11 and moving along with the conveying mechanism 11, specifically, the conveying mechanism 11 may be but not limited to a conveying chain or a conveying belt, the fixture 12 is directly disposed on the conveying mechanism 11, when the conveying mechanism 11 operates, the fixture 12 may operate along with the conveying mechanism 11, the fixture 12 is used for placing a container 8, in a common example, the container 8 is a disposable paper cup, a set-position paper cup mold may be disposed on the fixture 12, the paper cup may be placed in the paper cup mold, the paper cup mold may be disposed in a row/array, or may be disposed in a matrix or an annular array, which is not specifically limited in this application. Fig. 1 shows the paper cup molds arranged in a row.
As shown in fig. 2, the above-mentioned placing device 2 is used for placing the container 8 at a dispensing position near the placing device 2, wherein the conveying mechanism 11 is connected to the dispensing position, so that when the conveying mechanism 11 transports the jig 12 to the dispensing position, the placing device 2 can uniformly place the paper cups on the jig 12, for example, as shown in fig. 2, in the case that the container 8 is a disposable paper cup, the placing device 2 can be an automatic cup dispenser, which can place the paper cup at one time in a corresponding paper cup mold on the jig 12, it should be understood that the automatic cup dispenser used in this application can be an existing automatic cup dispenser, such as FB-03 type cup dispenser, and the like, and the application is not limited in particular.
As shown in fig. 1, when the container 8 reaches a filling position near the filling device 3, the filling device 3 is used for filling soil into the container 8, the conveying mechanism 11 is used for conveying the jig 12 to a distributing position, and then the conveying mechanism 11 can convey the jig 12 to the soil filling position, in a specific example, as shown in fig. 1, the filling device 3 is composed of a vibrating screen 31 and a quantitative soil distributor 32, the vibrating screen 31 is used for screening impurities in soil, the vibrating screen 31 is based on the principle that the material is made to advance while being thrown up by a net vibration, and the material powder which is not in demand is screened out through a net opening of a screen mesh, in the embodiment of the application, the vibrating screen 31 can separate out the impurities affecting soil preparation, such as branches and grass roots in the soil, and the like, as shown in fig. 3, an outlet end of the vibrating screen 31 is butted with an inlet of the quantitative soil distributor 32, an outlet of the quantitative soil distributor 32 is butted with an opening of the container 8, in a common example, the quantitative soil distributor 32 can be a quantitative opening of a quantitative silo door which is opened and can be used for receiving the top end of the container, and the hopper door can be opened and opened to receive the fertilizer.
The conveying mechanism 11 is further located at a soil compacting position below the soil compacting device 4, the conveying mechanism 11 can transport the jig 12 to the soil compacting position, when the container 8 reaches the soil compacting position along with the jig 12, the soil compacting device 4 is used for compacting soil in the container 8, in a specific embodiment, the soil compacting device 4 includes a pressing plate 41 and a pressing drive 42, the pressing plate 41 is disposed at a side of the soil compacting position close to an opening of the container 8, for example, as shown in fig. 2, when the container 8 is prepared for one time and has an opening facing upward, the pressing plate 41 is located above the soil compacting position, the pressing drive 42 is used for driving the pressing plate 41 to move downward, the pressing drive 42 can be, but is not limited to, an air cylinder, an oil cylinder or a screw motor, etc., the pressing drive 42 is an air cylinder, the air cylinder is fixed at one side of the soil compacting position, a piston rod of the air cylinder can move downward, and the pressing plate 41 is connected to a piston of the air cylinder.
As shown in fig. 1, a water replenishing position is provided below the water replenishing device 5, the conveying mechanism 11 is further connected to the water replenishing position, the conveying mechanism 11 can convey the jig 12 to the water replenishing position, when the jig 12 is located at the water replenishing position, the water replenishing device can detect the water content of the soil in the container 8, when the water content in the container 8 is lower than a set value, the water replenishing device 5 is used for replenishing water in the container 8 until the water content in the container 8 reaches the set value, in a specific embodiment, as shown in fig. 2, the water replenishing device 5 comprises a water detecting mechanism 51 and a water adding mechanism 52 which are arranged at the water replenishing position near the opening of the container 8, the water detecting mechanism 51 is used for detecting the water content of the soil, the water detecting mechanism 51 can be a water content tester, the water adding mechanism 52 is used for draining water, and a water replenishing drive 53, the water replenishing drive 53 is used for driving the water adding mechanism 52 and the water detecting mechanism 51 to be close to the water replenishing position, specifically, taking the upward opening of the container 8 as an example, the water-replenishing drive 53 may be a linear driving mechanism of an air cylinder, an oil cylinder or a screw motor, and is integrally fixed at one side of the water-replenishing position, a connecting plate is fixed at the lifting end of the water-replenishing drive 53, a moisture detection mechanism 51 and a water-adding mechanism 52 are simultaneously installed on the connecting plate, when the container 8 moves to the water-replenishing position, the water-replenishing drive 53 drives the moisture detection mechanism 51 to descend and be inserted into the container 8, so as to detect the water content of the soil in the container 8, when the water content is detected to be lower than a threshold value, the water-adding mechanism 52 starts to drain water, so as to increase the water content of the soil in the container 8 to reach a set value, the water-adding mechanism 52 may be composed of a water pump and a spray head, the water pump is connected with the spray head through a water pipe, and the spray head is used for spraying water into the container 8, the water pump is used for supplying water to the spray header.
In addition, in some embodiments, a transfer position 61 and a transfer mechanism 62 are further included, after the jig 12 reaches the water replenishing position, the conveying device 1 is used for conveying the jig 12 to the transfer position 61, and the transfer mechanism 62 is used for transferring the jig 12 so as to transfer the container 8 to the next process, and the transfer mechanism 62 may be, but is not limited to, a mechanical arm, a conveyor belt, a conveyor chain, a crane, etc.
In addition, in some embodiments, the positioning detection device further includes a plurality of positioning detection mechanisms for positioning and detecting the jig 12, and the positioning detection mechanisms are configured to detect the position of the jig 12 and position the jig 12 when the jig reaches a set position, for example, in the embodiments disclosed in the present application, the positioning detection device includes a first positioning detection mechanism, a second positioning detection mechanism, a third positioning detection mechanism, a fourth positioning detection mechanism, and a fifth positioning detection mechanism; the first positioning detection mechanism is used for detecting the jig 12 and positioning the jig 12 at the distribution position; the second positioning detection mechanism is used for detecting the jig 12 and positioning the jig 12 at the filling position; the third positioning detection mechanism is used for detecting the jig 12 and positioning the jig 12 at the soil compacting position; the fourth positioning detection mechanism is used for detecting the jig 12 and positioning the jig 12 at the water supplementing position; the fifth positioning detection mechanism is used for detecting the jig 12 and positioning the jig 12 at the transfer position 61.
The structures of the first to fifth positioning detection mechanisms may be the same or different, in the embodiment disclosed in the present application, the structures of the first to fifth positioning detection mechanisms are the same, as shown in fig. 3, taking the first positioning detection mechanism as an example, the first positioning detection mechanism includes a proximity switch 71, a blocking cylinder 72 and a clamping mechanism, wherein the proximity switch 71 and the blocking cylinder 72 are disposed at one side of the dispensing position, wherein the blocking cylinder 72 may extend out to the conveying mechanism 11 to block the jig 12, the clamping mechanism is composed of two clamping cylinders 73, the two clamping cylinders 73 are respectively disposed at two sides of the dispensing position, when the proximity switch 71 detects that the jig 12 reaches the dispensing position, the blocking cylinder 72 extends out to block the jig 12, thereby ensuring the accuracy of the position of the jig 12 in the length direction, and the rear clamping cylinder 73 simultaneously clamps the jig 12 from two sides, thereby ensuring the accuracy of the position of the jig 12 in the width direction, thereby ensuring the accuracy of the position of the container 8 on the jig 12, and further ensuring that the container 8 can be accurately dispensed on the jig 12 by the placing mechanism. In the embodiments disclosed in the present application, the principles of the second to fifth positioning detection mechanisms are the same as those of the first positioning detection mechanism, and are not described in detail in the present application.
The overall workflow of the application is introduced: in the present embodiment, the container 8 is a 7 ounce capacity cup, size 52 x 73 x 75, and is configured with a corresponding jig 12, size 410 x 85 x 15, and each jig 12 can have 5 cups placed in a row at the same time. Firstly, the jig 12 is placed on the conveying mechanism 11, the jig 12 is conveyed to the distribution position through the conveying mechanism, at this time, the container 8 is distributed to the jig 12 as required by the placing device 2, in the example disclosed in the application, disposable paper cups are distributed to paper cup molds in the jig 12 in rows, then the conveying mechanism 11 continues to convey the jig 12 and the container 8 to the filling position, soil is uniformly filled into each container 8 through the quantitative soil distributor 32 in the filling device 3, then the container 8 reaches the soil compacting position along with the jig 12, at this time, the pressing plate 41 is driven by the pressing drive 42 to press downwards towards the container 8, then the soil in the container 8 is compacted, then the container 8 reaches the water replenishing position along with the jig 12, the water content of the soil in the container 8 is detected through the water replenishing device 5, if the water content set value is not reached, at this time, the water replenishing mechanism 52 starts to replenish water into the container 8 until the water content detection mechanism 51 detects that the water content of the soil in the container 8 reaches the set value. The container 8 is then transported with the jig 12 to the transfer position 61, and the container 8 is transferred to the next process by the transfer mechanism 62.
The adobe of completion that this application can be automatic presents, and whole process need not artificial intervention, can realize batchization, automatic adobe shaping, has greatly improved work efficiency, and production efficiency can reach more than 10 seconds.
Filling device 3 includes shale shaker 31 in this application, and it can be with the debris separation that influences adobe preparation such as branch grass root in earth, can improve the adobe quality effectively.
The moisturizing device 5 of this application has moisture detection mechanism 51, and it can detect soil water content, can realize advancing accurate water spray humidification, guarantees the precision of soil water content, and it is big to have avoided artifical preparation adobe error, leads to the not enough or too much condition of water content to take place in the adobe easily.
In the description of the present specification, it is to be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "inner", "outer", "peripheral side", "circumferential", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present specification.
In the description of the present specification, "a plurality" means at least two, e.g., two, three, etc., unless explicitly defined otherwise.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Moreover, various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without being mutually inconsistent.
The terms used in the present specification are those general terms currently widely used in the art in consideration of functions related to the present disclosure, but they may be changed according to the intention of a person having ordinary skill in the art, precedent, or new technology in the art. Also, specific terms may be selected by the applicant, and in this case, their detailed meanings will be described in the detailed description of the present disclosure. Therefore, the terms used in the specification should not be construed as simple names but based on the meanings of the terms and the overall description of the present disclosure.
Flowcharts or text are used in this specification to illustrate the operational steps performed in accordance with embodiments of the present application. It should be understood that the operational steps in the embodiments of the present application are not necessarily performed in the exact order recited. Rather, the various steps may be processed in reverse order or simultaneously, as desired. Meanwhile, other operations may be added to the processes, or a certain step or several steps of operations may be removed from the processes.
The above description is only a preferred embodiment of the present application and should not be taken as limiting the present application, and any modifications, equivalents, improvements and the like that are made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (10)
1. The automatic experimental adobe forming equipment is characterized by comprising a placing device, a conveying device and a forming device, wherein the placing device is used for placing a container at a distributing position; and
a filling device for filling soil into the container when the container reaches a filling position; and
a soil compacting device for compacting soil within the container when the container reaches a soil compacting position; and
a conveying device for conveying the containers from the dispensing location to the filling location and the compacting location in sequence.
2. The automatic experimental adobe molding apparatus according to claim 1, further comprising a water replenishing device for replenishing water into said container when said container reaches a water replenishing position until the water content in said container reaches a set value when the soil content in said container is lower than the set value.
3. The automatic experimental adobe molding device according to claim 2, wherein said conveying means includes a conveying mechanism passing through said dispensing position, said filling position, said soil compacting position and said water replenishing position in this order, and a jig provided on said conveying mechanism and moving with said conveying mechanism.
4. The automatic experimental adobe molding device according to claim 3, further comprising one or more of a first positioning detection mechanism, a second positioning detection mechanism, a third positioning detection mechanism and a fourth positioning detection mechanism;
the first positioning detection mechanism is used for detecting the jig and positioning the jig at the distribution position;
the second positioning detection mechanism is used for detecting the jig and positioning the jig at the filling position;
the third positioning detection mechanism is used for detecting the jig and positioning the jig at the soil compacting position;
and the fourth positioning detection mechanism is used for detecting the jig and positioning the jig at the water supplementing position.
5. The automatic experimental adobe molding apparatus according to claim 3, wherein said placing device is adapted to evenly place said containers on said jig located at said dispensing position when said jig reaches said dispensing position.
6. The automatic experimental adobe forming equipment as claimed in any one of claims 1 to 5, wherein the filling device comprises a vibrating screen and a quantitative soil separator, the vibrating screen is used for screening out impurities in soil, the soil outlet end of the vibrating screen is in butt joint with the inlet of the quantitative soil separator, and the outlet of the quantitative soil separator is in butt joint with the opening of the container.
7. The automatic experimental adobe forming equipment as claimed in any one of claims 1 to 5, wherein the soil compacting device comprises a pressing plate and a pressing drive, the pressing plate is arranged at one side of the soil compacting position close to the opening of the container, and the pressing drive is used for driving the pressing plate to press towards the soil compacting position.
8. The automatic adobe forming equipment for experiments according to any one of claims 2 to 5, wherein the water supplementing device comprises a water detecting mechanism and a water adding mechanism which are arranged at one side of the water supplementing position close to the opening of the container, the water detecting mechanism is used for detecting the water content of soil, the water adding mechanism is used for draining water, and the automatic adobe forming equipment further comprises a water supplementing drive, and the water supplementing drive is used for driving the water adding mechanism and the water detecting mechanism to be close to the water supplementing position.
9. The automatic experimental adobe forming apparatus according to any one of claims 3 to 5, further comprising a transfer position, wherein the transport device is adapted to transport the jig to the transfer position again after the jig reaches the water replenishing position.
10. The automatic adobe molding device for experiments as claimed in claim 9, further comprising a fifth positioning detection mechanism for detecting said jig and positioning said jig at a transfer position.
Priority Applications (1)
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CN202220808962.XU CN217704854U (en) | 2022-04-08 | 2022-04-08 | Automatic adobe forming equipment for experiments |
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CN202220808962.XU CN217704854U (en) | 2022-04-08 | 2022-04-08 | Automatic adobe forming equipment for experiments |
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CN217704854U true CN217704854U (en) | 2022-11-01 |
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CN202220808962.XU Expired - Fee Related CN217704854U (en) | 2022-04-08 | 2022-04-08 | Automatic adobe forming equipment for experiments |
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