CN217702002U - Novel shaped steel baffle welding equipment - Google Patents
Novel shaped steel baffle welding equipment Download PDFInfo
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- CN217702002U CN217702002U CN202221448874.XU CN202221448874U CN217702002U CN 217702002 U CN217702002 U CN 217702002U CN 202221448874 U CN202221448874 U CN 202221448874U CN 217702002 U CN217702002 U CN 217702002U
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Abstract
The utility model discloses a novel profile steel baffle welding device, which comprises a box body base, a first follow-up welding tool and a second follow-up welding tool, wherein the first follow-up welding tool and the second follow-up welding tool are symmetrically arranged on the left side and the right side of the box body base; the first follow-up welding tool and the second follow-up welding tool both comprise a comb-shaped correcting mechanism arranged above a box body base, a transverse clamping correcting device is arranged on the comb-shaped correcting mechanism, end part fine-adjustment devices are arranged at the outer side positions of two ends of the comb-shaped correcting mechanism, and a welding mechanism is arranged above the comb-shaped correcting mechanism; a wire feeder is arranged above the welding mechanism through a support, and a welding wire is wound on the wire feeder. The utility model provides a solve the problem of rectifying well, improve work efficiency, carry out shape fine setting, rigidity to anomalous steel baffle, improve welded accuracy, adjustability, variety.
Description
Technical Field
The utility model relates to a shaped steel baffle welding technology field especially relates to a novel shaped steel baffle welding equipment.
Background
The steel clapboard is a finished product required by customers and is formed by processing original plates formed by arranging negative flat steel and twist steel in a longitude and latitude mode at a certain interval, welding the original plates, cutting, edge covering, polishing, cutting, hot galvanizing on the surface and the like. The method is characterized in that: high bearing capacity, light weight, convenient hoisting and the like; the appearance is beautiful, the ventilation is realized, and the durability is realized; the hot galvanizing surface treatment has good corrosion resistance, beautiful surface gloss, good ventilation, lighting, heat dissipation, explosion prevention and anti-skid properties and dirt accumulation prevention.
The rapid development of modern industry continuously puts higher requirements on the welding technology, and the new achievements of modern industry and scientific technology provide a wide and thick technical basis for the development of welding methods and special welding equipment. The welding process and the welding equipment are developed with the help of the modern industry and scientific technology. In the production process of current steel baffle, just need to use welding technique usually, there is the drawback in artifical the welding before, the welding effect is decided with workman's welding level, welding speed also discounts greatly, steel baffle welding still has the unstable problem of welded structure simultaneously, like this, just need mechanical structure's intervention, the problem of rocking of steel baffle in welding process can be solved in this steel baffle welded structure's design, improve welding efficiency, mechanization replaces the manual work, with an important breakthrough of past steel baffle welding design.
The problems of deformation, different intervals and the like of the steel separator caused by welding errors are easily caused in the process of pressure welding the steel separator, and if the steel separator is deformed or the intervals are different, irreversible influence is generated on subsequent welding. Based on this, the utility model provides a novel shaped steel baffle welding equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a novel shaped steel baffle welding equipment solves the above-mentioned problem.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to a novel shaped steel baffle welding equipment, be in including box base and symmetry follow-up welding frock one and follow-up welding frock two of the box base left and right sides, connect together through the lead screw between follow-up welding frock one and the follow-up welding frock two, the one end of lead screw is worn out be provided with the hand wheel behind the follow-up welding frock one; the first follow-up welding tool and the second follow-up welding tool both comprise comb-shaped correction mechanisms arranged above the box body base, the comb-shaped correction mechanisms are provided with transverse clamping correction devices, end part fine adjustment devices are arranged at the outer sides of two ends of each comb-shaped correction mechanism, and welding mechanisms are arranged above the comb-shaped correction mechanisms; and a wire feeder is arranged above the welding mechanism through a support, and a welding wire is wound on the wire feeder.
Furthermore, the first follow-up welding tool and the second follow-up welding tool are identical in structure.
Further, the comb-shaped correcting mechanism comprises a correcting fixed seat and a correcting movable seat, a groove for placing the correcting movable seat is formed in the correcting fixed seat, and a steel partition plate placing groove for placing a steel partition plate is formed in the vertical direction of the groove; the correcting and moving seat is provided with a steel clapboard clamping groove for placing a steel clapboard and a clamping plate for pressing the steel clapboard, and the clamping plate and the steel clapboard placing groove are placed in parallel.
Furthermore, the transverse clamping correction device comprises a hydraulic cylinder and a second air cylinder which are respectively arranged at two ends of the comb-shaped correction mechanism, a hydraulic cylinder output shaft of the hydraulic cylinder is provided with a correction top head, and the correction top head is clamped on the comb-shaped correction mechanism; and an output shaft of the second cylinder is provided with a correction reset top which abuts against the comb-shaped correction mechanism.
Furthermore, the end part fine adjustment device comprises an end part positioning plate fixedly connected with the welding mechanism, floating joints are arranged on the outer side walls of the two ends of the end part positioning plate, and the floating joints are connected with the working end of the first cylinder.
Furthermore, welding mechanism is including setting up the lateral shifting module in the comb type guiding mechanism outside, the top sliding connection of lateral shifting module has the lift removal module, sliding connection has the welding connection board on the lift removal module, the last bilateral symmetry of welding connection board is provided with manual aversion platform, be provided with welder centre gripping connecting plate on the manual aversion platform, the welder grip block is installed to welder centre gripping connecting plate, be provided with welder on the welder grip block.
Further, the lifting moving module slides on the transverse moving module through a drag chain.
Furthermore, the manual shifting table comprises a tripod, one side of the tripod is provided with a first sliding block, the first sliding block is arranged on the first sliding rail in a sliding manner, and the first sliding rail is arranged on the welding connecting plate; one side, perpendicular to the first sliding block, of the triangular support is provided with a second sliding block, the second sliding block is provided with a second sliding rail in a sliding mode, and the second sliding rail is installed on the welding gun clamping connecting plate.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the novel welding equipment for the section steel partition plate has the advantages that through the working action of the hand wheel and the lead screw, the two ends of the welding equipment are drawn close along with the servo welding tool, the position of the steel partition plate is approximately fixed, and the steel partition plates with different lengths are placed in the welding equipment; the steel clapboard is clamped through the transverse clamping correction device, so that the welding stability is ensured, and the welding quality is improved; the end part fine adjustment device drives the end part positioning plate to move back and forth, so that the two ends of the steel partition plate can be pressed in a buffering mode for fine adjustment and fixation, and the flexibility and the operability are higher; the welding gun position is not required to be repeatedly adjusted when the welding mechanism is used for realizing the welding of the steel partition plates with the same specification; through comb type correction mechanism, correct the welding error that baffle deformation, interval inequality that the steel baffle pressure welding formed led to the fact, the tight clearance of clamp that comb type correction mechanism designed is the same with baffle thickness, avoids correcting the excessive secondary deformation that leads to. In a word, the utility model discloses the problem of rectifying is adjusted well to the not only many-sided solution of shaped steel baffle welding equipment, has improved work efficiency simultaneously, carries out shape fine setting, rigidity to anomalous steel baffle, has improved welded accuracy, adjustability, variety.
Drawings
The present invention will be further explained with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the novel steel partition welding equipment of the present invention;
FIG. 2 is a schematic view of a partial structure of the novel welding equipment for the profile steel partition plate of the present invention;
FIG. 3 is a schematic view of a partial structure of the novel welding equipment for the profile steel partition plate of the present invention;
FIG. 4 is a schematic view of a structure of a correction fixing base;
FIG. 5 is a schematic view of a corrective moving base;
FIG. 6 is a schematic view of a manual shift stage;
description of reference numerals: 1. a first follow-up welding tool; 2. a follow-up welding tool II; 3. a base of the box body; 4. A welding mechanism; 5. a hand wheel; 6. transversely clamping the orthotic device; 7. an end fine-tuning device; 8. a wire feeder; 9. An output shaft of the hydraulic cylinder; 10. a first cylinder; 11. a lifting moving module; 12. a transverse moving module; 13. welding a connecting plate; 14. a drag chain; 15. a lead screw; 16. a comb-type straightening mechanism; 17. correcting the top; 18. correcting and resetting the top; 19. a second air cylinder; 20. a manual displacement table; 21. a floating joint; 22. an end positioning plate; 23. a hydraulic cylinder; 24. a welding gun; 25. a welding gun clamping block; 26. the welding gun clamps the connecting plate;
16-1, a correcting fixed seat; 16-1-1, a groove; 16-1-2, placing a steel clapboard in a groove; 16-2, correcting the movable seat; 16-2-1, a clamping plate; 16-2-2, a steel clapboard clamping groove;
20-1, tripod; 20-2, a first sliding block; 20-3, a first sliding rail; 20-4, a second sliding block; 20-5 and a second sliding rail.
Detailed Description
As shown in figures 1-5, the novel section steel partition plate welding equipment comprises a box base 3, a first follow-up welding tool 1 and a second follow-up welding tool 2, wherein the first follow-up welding tool 1 and the second follow-up welding tool 2 are symmetrically installed on the left side and the right side of the box base 3, and the first follow-up welding tool 1 and the second follow-up welding tool 2 are identical in structure. The follow-up welding tool I1 and the follow-up welding tool II 2 are connected together through a lead screw 15, and one end of the lead screw 15 penetrates out of the follow-up welding tool I1 and then is provided with a hand wheel 5. Rely on hand wheel 15 to drive lead screw 15 and carry out the action of lead screw principle, draw both ends follow-up welding frock distance near, fix steel baffle position about, make the steel baffle of different length put into wherein, after steel baffle welding is accomplished, hand wheel 15 is waved in the opposite direction to manual again, takes out steel baffle.
The first follow-up welding tool 1 and the second follow-up welding tool 2 both comprise comb-shaped correcting mechanisms 16 arranged above the box body base 3, each comb-shaped correcting mechanism 16 comprises a correcting fixed seat 16-1 and a correcting movable seat 16-2, grooves 16-1-1 for placing the correcting movable seats 16-2 are formed in the correcting fixed seats 16-1, and steel partition plate placing grooves 16-1-2 for placing steel partition plates are formed in the vertical direction of the grooves 16-1-1. The straightening and moving seat 16-2 is provided with a steel clapboard clamping groove 16-2-2 for placing a steel clapboard and a clamping plate 16-2-1 for pressing the steel clapboard, and the clamping plate 16-2-1 and the steel clapboard placing groove 16-1-2 are placed in parallel. The correcting movable seat 16-2 is placed in the groove 16-1-1 of the correcting fixed seat 16-1, when the correcting top head 17 acts, the correcting movable seat 16-2 moves in the groove 16-1-1, at the moment, the side face of the steel partition plate can be clamped in the steel partition plate placing groove 16-1-2 on the correcting fixed seat 16-1 by the clamping plate 16-2-1 on the correcting movable seat 16-2, the clamping gap is the same as the thickness of the partition plate, secondary deformation caused by excessive correction is avoided, and therefore the steel partition plate is fixed.
The horizontal clamping correction device 6 is installed on the comb type correction mechanism 16, the horizontal clamping correction device 6 comprises a hydraulic cylinder 23 and a second air cylinder 19 which are installed at two ends of the comb type correction mechanism 16 respectively, a correction top 17 is installed on a hydraulic cylinder output shaft 9 of the hydraulic cylinder 23, and the correction top 17 is connected to one end, provided with a dovetail groove (shown in figure 5), of the correction moving seat 16-2 on the comb type correction mechanism 16 in a clamping mode. And the output shaft of the second air cylinder 19 is provided with a correction reset top 18, and the correction reset top 18 abuts against the end part of the correction fixed seat 16-1 on the comb-shaped correction mechanism 16. The hydraulic cylinder 23 drives the hydraulic cylinder output shaft 9 to move together with the correcting jacking head 17, the second air cylinder 19 drives the correcting resetting jacking head 18 to move, and the 16 comb-shaped correcting mechanism positioned in the middle can clamp the side surface of each steel partition plate under the actions of the two correcting mechanisms, so that the side direction fixation of the steel partition plates is realized. After welding is finished, the hydraulic cylinder 23 and the second hydraulic cylinder 19 are retracted, the correcting jacking head 17 and the correcting resetting jacking head 18 return, pressure on two sides of the steel partition plate is released, and the comb-shaped correcting mechanism 16 returns to the initial state.
The end part fine-tuning device 7 is installed on the outer side positions of the two ends of the comb-shaped correcting mechanism 16, the end part fine-tuning device 7 comprises end part positioning plates 22 fixedly connected with the welding mechanism 4, floating joints 21 are installed on the outer side walls of the two ends of the end part positioning plates 22, and the floating joints 21 are connected with the working end of the first cylinder 10. When the first cylinder 10 acts, the floating joint 21 can prop against the end positioning plate 22, the end positioning plate 22 is attached to the top of the steel partition plate, the whole welding mechanism 4 is adjusted to be parallel to a welding seam of a workpiece, and the steel partition plate sealing plate is pressed in a buffering mode to be fixed, so that the flexibility and the operability are improved.
Welding mechanism 4 is installed to comb type guiding mechanism 16's top, welding mechanism 4 is including installing lateral shifting module 12 in the comb type guiding mechanism 16 outside, the top sliding connection of lateral shifting module 12 has lift moving module 11, lift moving module 11 slides on lateral shifting module 12 through tow chain 14. Sliding connection has welding connection board 13 on the lift removal module 11, manual aversion platform 20 is installed to bilateral symmetry on the welding connection board 13, install welder on the manual aversion platform 20 and add and hold connecting plate 26, welder grip block 25 is installed to welder grip connecting plate 26, install welder 24 on the welder grip block 25.
As shown in fig. 6, the manual shift stage 20 comprises a tripod 20-1, a first sliding block 20-2 is mounted on one side of the tripod 20-1, the first sliding block 20-2 is slidably connected to the first sliding rail 20-3, and the first sliding rail 20-3 is mounted on the welding connection plate 13. One side of the tripod 201-perpendicular to the first sliding block 20-2 is provided with a second sliding block 20-4, the second sliding block 20-4 is connected with a second sliding rail 20-5 in a sliding manner, and the second sliding rail 20-5 is arranged on the welding gun clamping connecting plate 26. The adjusting device of the welding gun 24 can be manually adjusted by the manual shifting table 20, the vertical direction and the horizontal direction are respectively controlled by the two knobs, and after the relative position of the welding gun in the welding of the steel partition plate is adjusted for the first time, the relative position of the welding gun in the welding of the steel partition plate does not need to be adjusted again in the welding of the steel partition plate with the same specification, so that the time of manual participation is saved, and the efficiency of batch production is also improved.
And a wire feeder 8 is arranged above the welding mechanism 4 through a support, and a welding wire used in welding is wound on the wire feeder 8.
The action process of the utility model is as follows:
firstly, a lead screw 15 is driven by a hand wheel 15 to move, the distance between the follow-up welding tools at two ends is shortened, and the steel partition plate is approximately fixed in position; secondly, the hydraulic cylinder 23 drives the hydraulic cylinder output shaft 9 to act with the correcting ejector head 17 mounted together with the hydraulic cylinder output shaft, the second air cylinder 19 drives the correcting reset ejector head 18 to act, and the 16 comb-shaped correcting mechanism positioned in the middle clamps the side surface of each steel partition plate under the action of the two correcting ejector heads, so that the side direction fixation of the steel partition plates is realized; then, the first cylinder 10 acts, the floating joint 21 can prop against the end positioning plate 22, the end positioning plate 22 is attached to the top of the steel clapboard, the whole welding mechanism 4 is adjusted to be parallel to a welding seam of a workpiece, and the steel clapboard sealing plate is pressed in a buffering mode to fix the steel clapboard; finally, the traverse module 12, the elevation module 11, and the manual shift stage 20 sequentially adjust the position of the welding torch 24, and perform welding work.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.
Claims (8)
1. The utility model provides a novel shaped steel baffle welding equipment which characterized in that: the servo welding device comprises a box body base (3), a first follow-up welding tool (1) and a second follow-up welding tool (2) which are symmetrically arranged on the left side and the right side of the box body base (3), wherein the first follow-up welding tool (1) and the second follow-up welding tool (2) are connected together through a lead screw (15), and a hand wheel (5) is arranged after one end of the lead screw (15) penetrates out of the first follow-up welding tool (1); the servo welding tool I (1) and the servo welding tool II (2) respectively comprise a comb-shaped correcting mechanism (16) arranged above the box body base (3), the comb-shaped correcting mechanism (16) is provided with a transverse clamping correcting device (6), end part fine adjusting devices (7) are arranged at the outer side positions of two ends of the comb-shaped correcting mechanism (16), and a welding mechanism (4) is arranged above the comb-shaped correcting mechanism (16); and a wire feeder (8) is arranged above the welding mechanism (4) through a support, and a welding wire is wound on the wire feeder (8).
2. The novel steel partition welding device of claim 1, characterized in that: the follow-up welding tool I (1) and the follow-up welding tool II (2) are identical in structure.
3. The novel steel partition welding device of claim 1, characterized in that: the comb-shaped correcting mechanism (16) comprises a correcting fixed seat (16-1) and a correcting movable seat (16-2), a groove (16-1-1) for placing the correcting movable seat (16-2) is formed in the correcting fixed seat (16-1), and a steel clapboard placing groove (16-1-2) for placing a steel clapboard is formed in the vertical direction of the groove (16-1-1); the straightening and moving seat (16-2) is provided with a steel clapboard clamping groove (16-2-2) for placing a steel clapboard and a clamping plate (16-2-1) for pressing the steel clapboard, and the clamping plate (16-2-1) and the steel clapboard placing groove (16-1-2) are placed in parallel.
4. The novel steel partition welding device of claim 1, characterized in that: the transverse clamping and correcting device (6) comprises a hydraulic cylinder (23) and a second cylinder (19) which are respectively arranged at two ends of the comb-shaped correcting mechanism (16), a hydraulic cylinder output shaft (9) of the hydraulic cylinder (23) is provided with a correcting top head (17), and the correcting top head (17) is clamped on the comb-shaped correcting mechanism (16); an output shaft of the second air cylinder (19) is provided with a correction reset top head (18), and the correction reset top head (18) abuts against the comb-shaped correction mechanism (16).
5. The novel profiled bar baffle welding equipment of claim 1, characterized in that: the end part fine adjustment device (7) comprises an end part positioning plate (22) fixedly connected with the welding mechanism (4), floating joints (21) are arranged on the outer side walls of the two ends of the end part positioning plate (22), and the floating joints (21) are connected with the working end of the first cylinder (10).
6. The novel steel partition welding device of claim 1, characterized in that: welding mechanism (4) are in including setting up lateral shifting module (12) in comb type guiding mechanism (16) outside, the top sliding connection of lateral shifting module (12) has lift moving module (11), sliding connection has welded connection board (13) on lift moving module (11), bilateral symmetry is provided with manual platform (20) that shifts on welded connection board (13), be provided with welder centre gripping connecting plate (26) on manual platform (20) that shifts, welder grip block (25) are installed to welder centre gripping connecting plate (26), be provided with welder (24) on welder grip block (25).
7. The novel profiled bar baffle welding equipment of claim 6, characterized in that: the lifting moving module (11) slides on the transverse moving module (12) through a drag chain (14).
8. The novel steel partition plate welding equipment of claim 6, characterized in that: the manual shifting table (20) comprises a tripod (20-1), a first sliding block (20-2) is arranged on one side of the tripod (20-1), the first sliding block (20-2) is arranged on a first sliding rail (20-3) in a sliding mode, and the first sliding rail (20-3) is installed on the welding connecting plate (13); one side, perpendicular to the first sliding block (20-2), of the triangular support (201-) is provided with a second sliding block (20-4), the second sliding block (20-4) is provided with a second sliding rail (20-5) in a sliding mode, and the second sliding rail (20-5) is installed on the welding gun clamping connection plate (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221448874.XU CN217702002U (en) | 2022-06-10 | 2022-06-10 | Novel shaped steel baffle welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221448874.XU CN217702002U (en) | 2022-06-10 | 2022-06-10 | Novel shaped steel baffle welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217702002U true CN217702002U (en) | 2022-11-01 |
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ID=83799873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221448874.XU Active CN217702002U (en) | 2022-06-10 | 2022-06-10 | Novel shaped steel baffle welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217702002U (en) |
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2022
- 2022-06-10 CN CN202221448874.XU patent/CN217702002U/en active Active
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